Yeswelder YWA-160 User Manual Download Page 14

MAINTENANCE

SAFETY

PRECAUTIONS

A

WARNING

ELECTRIC

SHOCK

can

kill.

• Have

an

electrician

install

and

service

this equipment.

• Turn the input power off at the fuse box,

disconnect

supply

lines and allow ma-

chine

to sit for five

minutes

minimum

to al-

low the power capacitors to discharge be-

fore working inside this equipment.

• Do not touch electrically hot parts

INPUT

FILTER

CAPACITOR

DISCHARGE

PROCEDURE

A

WARNING

For any maintenance

or repair operations

it is recommended

to contact

YESWELDER,

[email protected]

or per

sonnel will null and void the manufacturers

warranty

A

WARNING

The machine has internal capacitors which are charged to a

high voltage during power-on conditions. This voltage is dan-
gerous and must be discharged

before the machine can be

serviced. Discharging

is done automatically

by the machine

each time the power is switched off

However, you must al-

low

the

machine

to sit for

at least

5 minutes

to allow

time

for

the process to take place

ROUTINE

MAINTENANCE

The frequency of the maintenance

operations may vary in ac-

cordance with the working environment. Any noticeable dam
age should be reported immediately

• Check cables and connections

integrity. Replace, if neces-

sary

• Clean the power source inside by means Of low - pressure

compressed

air.

• Keep the machine clean. Use a soft dry cloth to clean the

external case, especially the airflow inlet / outlet louvers

A

WARNING

Do not open this machine and do not introduce anything into
its openings.

Power supply must be disconnected

from the

machine

before

each

maintenance

and

service.

After

each

re

pair, perform proper tests to ensure safety

A

CAUTION

Power supply must be disconnected

from the machine be-

fore each maintenance

and service. Always

use gloves

in

compliance with the safety standards

-11-

Summary of Contents for YWA-160

Page 1: ...YWA 160 STICK WELDING MACHINE Jun 2022 88 8 STICK UFTTIG OPERATPOR S MANUAL YESWELDER Copyright O YesWelder To help us serve you better go to www YesWelder com...

Page 2: ......

Page 3: ...TIONS 07 STICK WELDING 07 TIG WELDING OPERATION 08 09 08 SAFETY INSTRUCTIONS 08 GENERAL DESCRIPTION 08 WELDING CAPABILITY 08 LIMITATIONS 09 CONTROLS AND OPERATIONAL FEATURES 09 REAR CONTROL PANEL ACCE...

Page 4: ...cases it may be necessary to remove safety guards to perform required maintenance Remove guards Only when necessary and replace them when the maintenance requiring their removal is complete A1 ways u...

Page 5: ...ilter lens should conform to ANSI Z87 I standards Use suitable clothing made from durable flame resistant material to protect your skin and that Of your helpers from the arc rays Protect other nearby...

Page 6: ...onnected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or Other alternate circuits...

Page 7: ...t non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage_ Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalons...

Page 8: ...W Duty Cycle 100 100 600 0 100 600 0 1000 0 OUTPUT Open Circuit Voltage 72V 72V Current 160A 124A 160A 124A 120A 93A 120A 93A RANGE Volts at Rated Current 26 4V 25V 16 4V 15V 24 8V 23 7V 14 8V 13 7V W...

Page 9: ...ch may result in in jury or equipment damage Read the section on electro magnetic compatibility in this manual Do not operate in areas with an ambient temperature greater than 400C STACKING The Invert...

Page 10: ...Consult the electrode data for this information Then connect the output cables to the output terminals of the machine for the selected polarity Shown here is the connec tion method for DC welding SEE...

Page 11: ...ated at 160 amps 26 4 volts at 60 duty cycle on a ten minute basis It is capable of higher duty cycles at lower output currents l If the duty cycle is ex ceeded a thermal protector will shut off the o...

Page 12: ...onds to choose between MMA Lift TIG 4 ARC FORCE VRD Press to select ARC FORCE VRD Only functions in MMA Welding 5 Positive Output Terminal Positive output connector for the welding circuit 6 Negative...

Page 13: ...ACCESSORIES 1 MWA 160 stick Welder 2 Work Clamp 3 Electrode Holder 4 220V 1 Adapter 10...

Page 14: ...ne automatically by the machine each time the power is switched off However you must al low the machine to sit for at least 5 minutes to allow time for the process to take place ROUTINE MAINTENANCE Th...

Page 15: ...m the Rec ommended Course of Action safely Contact YESWELDER support yeswelder com OBSERVE ALL SAFETY GUIDELINES DETAILED THROUGHOUT THIS MANUAL PROBLEMS SYMPTOMS POSSIBLE CAUSE PROBLEMS IN STICK WELD...

Page 16: ...cracking Dirty materials 3 RECOMMENDED COURSE OF ACTION If all recommended possible ar eas Of misadjustment have been checked and the problem per sists Contact YESWELDER support yeswelder com OBSERVE...

Page 17: ...ece dirty Improper joint preparation Improper weld technique Insufficient heat input Excessive heat input 14 COURSE OF ACTION Check and secure work connection Adjust current Adjust current Reduce arc...

Page 18: ...cure work connection Increase Start current Clean work piece Grind to clean electrode Check connection Replace the gas tank Remove materials like paint grease oil and dirt including mill scale from ba...

Page 19: ...cfh flow rate Check secure work clamp Grind to ctean Tungsten Check all connectors and tighten Connect the work clamp directly to the work piece wher ever possible Check the gas cylinder contains pure...

Page 20: ...ccurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service...

Page 21: ...Gardez l cart de tout mat riel inflammable Entfernen Sie brennbarres Mate rial Mantenha inflam veis bem guardados ue Wear eye ear and body protec tion Prot jase los Ojos los oidos y el cuerpo Prot gez...

Page 22: ...uier servicio_ D branchez I entretien courant avant Strom vor Wartungsarbeiten abschalten Netzstrom v llig ffnen Maschine anhalten N o opere com as tampas removidas Desligue a corrente antes de fazer...

Page 23: ......

Page 24: ...WOOU9P19MS9RMMM 8 307 3N s 3A...

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