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SAFETY

- 04 -

WELDING AND CUTTING
SPARKS CAN CAUSE
FIRE OR EXPLOSION.

6.a.  Remove  fire  hazards  from  the  welding  area.  If  this  is  not 

possible,  cover  them  to  prevent  the  welding  sparks  from 
starting a fire. Remember that welding sparks and hot ma-
terials  from  welding  can  easily  go  through  small  cracks 
and  openings  to  adjacent  areas.  Avoid  welding  near  hy-
draulic lines. Have a fire extinguisher readily available.

6.b.  Where  compressed  gases  are  to  be  used  at  the  job  site, 

special  precautions  should  be  used  to  prevent  hazardous 
situations. Refer to “Safety in Welding and Cutting” (ANSI 
Standard  Z49.1)  and  the  operating  information  for  the 
equipment being used.

6.c. When not welding, make certain no part of the electrode cir-

cuit is touching the work or ground. Accidental contact can 
cause overheating and create a fire hazard.

6.d.  Do  not  heat,  cut  or  weld  tanks,  drums  or  containers  until 

the proper steps have been taken to insure that such pro-
cedures will not cause flammable or toxic vapors from sub-
stances inside. They can cause an explosion even though 
they have been “cleaned”. For information, purchase “Rec-
ommended Safe Practices for the Preparation for Welding 
and Cutting of Containers and Piping That Have Held Haz-
ardous  Substances”,  AWS  F4.1  from  the  American  Weld-
ing Society (see address above).

6.e.  Vent  hollow  castings  or  containers  before  heating,  cutting 

or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear 

oil free protective garments such as leather gloves, heavy 
shirt,  cuffless  trousers,  high  shoes  and  a  cap  over  your 
hair. Wear ear plugs when welding out of position or in con-
fined places. Always wear safety glasses with side shields 
when in a welding area.

6.g. Connect the work cable to the work as close to the welding 

area  as  practical.  Work  cables  connected  to  the  building 
framework  or  other  locations  away  from  the  welding  area 
increase  the  possibility  of  the  welding  current  passing 
through  lifting  chains,  crane  cables  or  other  alternate  cir-
cuits. This can create fire hazards or overheat lifting chains 
or cables until they fail.

6.h. Also see item 1.c.

6.I.  Read  and  follow  NFPA  51B  “Standard  for  Fire  Prevention 

During  Welding,  Cutting  and  Other  Hot  Work”,  available 
from  NFPA,  1  Batterymarch  Park,  PO  box  9101,  Quincy, 
MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF
DAMAGED.

7.a. Use only compressed gas cylinders con-

taining  the  correct  shielding  gas  for  the 
process used and properly operating reg-
ulators  designed  for  the  gas  and  pres-
sure used. All hoses, fittings, etc. should 
be  suitable  for  the  application  and  main-
tained in good condition.

7.b.  Always  keep  cylinders  in  an  upright  position  securely 

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

    

•Away from areas where they may be struck or subjected to 
physical damage.

    

•A safe distance from arc welding or cutting operations and 
any other source of heat, sparks, or flame.

7.d.  Never  allow  the  electrode,  electrode  stinger  or  any  other 

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve out-

let when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand 

tight  except  when  the  cylinder  is  in  use  or  connected  for 
use.

7.g. Read and follow the instructions on compressed gas cylin-

ders, associated equipment, and CGA publication P-l, “Pre-
cautions for Safe Handling of Compressed Gases in Cylin-
ders,”  available  from  the  Compressed  Gas  Association, 
14501 George Carter Way Chantilly, VA 20151.

FOR ELECTRICALLY
POWERED EQUIPMENT.

8.a.  Turn  off  the  power  using  the  disconnect 

switch  at  the  fuse  box  before  working  on 
the equipment.

8.b. Install equipment in accordance with the U.S. National Elec-

trical Code, all local codes and the manufacturer’s recom-
mendations.

8.c.  Ground  the  equipment  following  the  U.S.  National  Electri-

cal Code and the manufacturer’s recommendations.

Summary of Contents for MIG-205DS

Page 1: ...MIG 205DS IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED STICK LIFT TIG Aug 2023 Copyright YesWelder OPERATOR S MANUAL...

Page 2: ......

Page 3: ...lling the Welding Wire 10 OPERATION 12 Performance Data Plate and Duty Cycle 12 Internal Thermal Protection 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Setup for MIG GMAW Flux...

Page 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Page 5: ...s spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools...

Page 6: ...orm to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Page 8: ...must be placed on a secure level surface di rectly or on recommended cart The machine may topple over if this procedure is not followed Standard Voltage Frequency 220V 10 50 60Hz 110V 10 50 60Hz Input...

Page 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Adapter 8 MIG Gun 9 Graphene Feeding Liner 10 MIG Gun Tips X 4 11 G...

Page 10: ...FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manua...

Page 11: ...ceptacle 8 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly locked into pla...

Page 12: ...on to prevent the spool from over rotating when the trigger is released 17 Wire Drive Components Feeds wire from the wire spool through the drive and through the welding gun to the weld 18 Spool Gun S...

Page 13: ...er hour on the regulator For MIG welding Depress the gun trigger to ensure that the gas is owing through the gun WARNING Cylinders are highly pressurized Handle with care Serious accidents can result...

Page 14: ...gh force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause wire to feeding problems and may burn out the wire feed motor 5 Let go of the wire 6 Remove...

Page 15: ...MAKE SURE THE WIRE IS CUT CLEANLY NO BURRS OR ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORR...

Page 16: ...To properly prepare for welding with your new welder it is necessary to Read the safety precautions at the front of this manual Prepare an organized well lit work area Provide protection for the eyes...

Page 17: ...ed speed arc voltage match automatically 2 Press selector button 1 to select voltage modifying adjust the voltage from 10 10 with adjustment knob modify voltage based on type of material and thickness...

Page 18: ...and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 9 Feed the wire in the groove of the drive roller through the outlet guide tube into the torch neck Make sure th...

Page 19: ...er in short forward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder...

Page 20: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Page 21: ...n bare metal not rusty or painted Connect the TIG torch gas line to the gas regulator argon gas only USE INERT GAS 100 ARGON ONLY TURN ON GAS AT THE GAS REGULATOR CHECK FOR GAS FLOW AND ADJUST FLOW RA...

Page 22: ...INING THE CONTACT TIP The purpose of the CONTACT TIP is to transfer welding current to the welding wire while allowing the wire to pass through it smoothly Always use a contact tip stamped with the sa...

Page 23: ...painted oily or greasy workpiece Poor ground connection or torch electrode connection Incorrect settings Bad ground or loose ground connection Trigger not pulled while wire is in contact with workpiec...

Page 24: ...electrician Turn the ON OFF SWITCH to the ON position Make sure the circuit breaker has been reset Exceeded duty cycle thermal protector engaged Insuf cient air ow causing machine to overheat before...

Page 25: ...too low Check the connection of the clamp and work gun to the machine Check the connection of the MIG ELECTRODE POLARITY JUMPER Check connection of the ground cable to the work work clamp Tighten cabl...

Page 26: ...WIRING DIAGRAM 23...

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Page 28: ...www yeswelder com WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567...

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