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Setup for Stick Welding (SMAW)

Setup for Stick Welding (SMAW)

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Press the PROCESS SELECTOR BUTTON on the front panel

Ÿ

Remove the Wire Drive Polarity Lead from the POSITIVE (+) and NEGATIVE (-) DINSE SOCKETS.

Ÿ

Check  the  electrode  packaging  to  determine  the  recommended  polarity  and  connect  the  electrode  holder  and  ground 
clamp to the POSITIVE (+) and NEGATIVE (-) DINSE SOCKETS accordingly.

Ÿ

Ensure  the  ground  clamp  has  a  good  connection  to  the  workpiece  and  is  connected  on  clean,  bare  metal  (not  rusty  or 
painted).

Ÿ

Switch the unit ON with the ON/OFF SWITCH.

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Set the amperage with the Adjustment Knob(7)

Setup for TIG Welding (GTAW) with Lift Arc

Setting up the Equipment for TIG Welding (GTAW):

Lanthanated Tungsten recommended for use.

 

WARNING:  TIG  TORCH  IS  ALWAYS  LIVE  (ELECTRICALLY  HOT).  Use  caution  and  ensure  the  TIG  torch  is  not  in 
contact with or near conductive or grounded materials.

Ÿ

Switch the PROCESS SELECTOR BUTTON on the front panel.

Ÿ

Remove the Wire Drive Polarity Lead from the POSITIVE (+) and NEGATIVE (-) DINSE SOCKETS.

Ÿ

Connect the TIG torch cable to the NEGATIVE (-) DINSE SOCKET of the welder.

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Connect the ground cable connector to the POSITIVE (+) DINSE SOCKET of the welder.

Ÿ

Ensure  the  ground  clamp  has  a  good  connection  to  the  workpiece  and  is  connected  on  clean,  bare  metal  (not  rusty  or 
painted).

Ÿ

Connect the TIG torch gas line to the gas regulator (argon gas only).

USE INERT GAS (100% ARGON) ONLY.

TURN ON GAS AT THE GAS REGULATOR, CHECK FOR GAS FLOW AND ADJUST FLOW RATE AS NEEDED.

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Fix the tungsten electrode so that it protrudes approximately ¼ inch from the torch nozzle.

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Ensure the TIG torch is safely away from all conductive materials.

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Switch the unit ON with the ON/OFF SWITCH.

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Set the amperage with the Adjustment Knob(7).

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Initiate  the  weld  arc  with  a  lift  arc  technique.  Simply  touch  the  tungsten  to  the 
work piece and lift off. The machine will instantly ramp up the voltage and current 
to establish the arc without the use of high frequency.

REMEMBER TO CLOSE THE VALVE ON THE GAS CYLINDER IMMEDIATELY 
AFTER ALL WELDING IS COMPLETED.

Welding Tips:

Ÿ

Always weld clean, dry and well-prepared material.

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Hold torch at a 45° angle to the workpiece with nozzle about 1/2" from the surface.

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Move the torch smoothly and steadily as you weld.

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Avoid welding in very drafty areas. A weak, pitted and porous weld will result due to drafts blowing away the protective welding 
gas.

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Keep wire and liner clean. Do not use rusty wire.

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Sharp bends or kinks in the welding cable should be avoided.

- 18 -

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Cut  a  slightly  longer  tube  based  on  the 
metal guide tube.

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Replace  the  inlet  guide  tube  with  the 
graphene  liner  and  re-install  the  inlet 
guide to the wire feeding mechanism.

Ÿ

Install  the  aluminum  spool  and  feed  the 
wire through.

Summary of Contents for MIG-205DS

Page 1: ...MIG 205DS IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED STICK LIFT TIG Aug 2023 Copyright YesWelder OPERATOR S MANUAL...

Page 2: ......

Page 3: ...lling the Welding Wire 10 OPERATION 12 Performance Data Plate and Duty Cycle 12 Internal Thermal Protection 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Setup for MIG GMAW Flux...

Page 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Page 5: ...s spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools...

Page 6: ...orm to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Page 8: ...must be placed on a secure level surface di rectly or on recommended cart The machine may topple over if this procedure is not followed Standard Voltage Frequency 220V 10 50 60Hz 110V 10 50 60Hz Input...

Page 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Adapter 8 MIG Gun 9 Graphene Feeding Liner 10 MIG Gun Tips X 4 11 G...

Page 10: ...FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manua...

Page 11: ...ceptacle 8 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly locked into pla...

Page 12: ...on to prevent the spool from over rotating when the trigger is released 17 Wire Drive Components Feeds wire from the wire spool through the drive and through the welding gun to the weld 18 Spool Gun S...

Page 13: ...er hour on the regulator For MIG welding Depress the gun trigger to ensure that the gas is owing through the gun WARNING Cylinders are highly pressurized Handle with care Serious accidents can result...

Page 14: ...gh force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause wire to feeding problems and may burn out the wire feed motor 5 Let go of the wire 6 Remove...

Page 15: ...MAKE SURE THE WIRE IS CUT CLEANLY NO BURRS OR ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORR...

Page 16: ...To properly prepare for welding with your new welder it is necessary to Read the safety precautions at the front of this manual Prepare an organized well lit work area Provide protection for the eyes...

Page 17: ...ed speed arc voltage match automatically 2 Press selector button 1 to select voltage modifying adjust the voltage from 10 10 with adjustment knob modify voltage based on type of material and thickness...

Page 18: ...and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 9 Feed the wire in the groove of the drive roller through the outlet guide tube into the torch neck Make sure th...

Page 19: ...er in short forward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder...

Page 20: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Page 21: ...n bare metal not rusty or painted Connect the TIG torch gas line to the gas regulator argon gas only USE INERT GAS 100 ARGON ONLY TURN ON GAS AT THE GAS REGULATOR CHECK FOR GAS FLOW AND ADJUST FLOW RA...

Page 22: ...INING THE CONTACT TIP The purpose of the CONTACT TIP is to transfer welding current to the welding wire while allowing the wire to pass through it smoothly Always use a contact tip stamped with the sa...

Page 23: ...painted oily or greasy workpiece Poor ground connection or torch electrode connection Incorrect settings Bad ground or loose ground connection Trigger not pulled while wire is in contact with workpiec...

Page 24: ...electrician Turn the ON OFF SWITCH to the ON position Make sure the circuit breaker has been reset Exceeded duty cycle thermal protector engaged Insuf cient air ow causing machine to overheat before...

Page 25: ...too low Check the connection of the clamp and work gun to the machine Check the connection of the MIG ELECTRODE POLARITY JUMPER Check connection of the ground cable to the work work clamp Tighten cabl...

Page 26: ...WIRING DIAGRAM 23...

Page 27: ......

Page 28: ...www yeswelder com WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567...

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