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Yeswelder CUT-65DS PRO, User Manual, Page: 2 / 28

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TABLE

OF

CONTENTS

SAFETY

01 -05

SPECIFICATION

06 - 09

06

GENERAL

DESCRIPTION

06

PACKAGING

DETAILS

TECHNICAL

SPECIFITIONS

07

POWER

SOURCE

DIMENSIONS

AND

WEIGHT

08

INSTALLATION,

SIZE, AMC WEIGHT

OF CUTTING

TORCH

09

INSTALLATION,

10-12

SAFETY

PRECAUTIONS

10

INSTALLATION

FOR AIR

PRESSURE

COMPRESSOR

FILTER

REGULATOR

•11

OUTPUT

CONNECTIONS

• 12

CONNECTING

TORCH

AND

WORK

LEAD

• 12

INPUT

CONNECTION

12

OPERATION

• 13 - 22

SAFETY

PRECAUTIONS

• 13

PANEL

FUNCTIONS

OF CUT-65DS

•14

-19

CUTTING

PROCESS

20

READY

TO

CUT

20

NOTES

FOR

CUTTING

OPERATION

21

CUTTING

PARAMETERS

TABLE

22

REPLACEMENT

OF

ELECTRODE

AND

NOZZLE

22

MAINTENANCE

•23-

24

TROUBLESHOOTING

25

ERROR

CODES

AND

SOLUTIONS

25

Summary of Contents for CUT-65DS PRO

Page 1: ...CUT 65DS AIR PLASMA CUTTER 8 88 8 0 8 Nov 2023 YESWEIDER CUT 65DS OPERATOR S MANUAL YESWELDER Copyright O YesWelder To help us serve you better go to www yeswe der com...

Page 2: ...AFETY PRECAUTIONS 10 INSTALLATION FOR AIR PRESSURE COMPRESSOR FILTER REGULATOR 11 OUTPUT CONNECTIONS 12 CONNECTING TORCH AND WORK LEAD 12 INPUT CONNECTION 12 OPERATION 13 22 SAFETY PRECAUTIONS 13 PANE...

Page 3: ...eathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away fro...

Page 4: ...ERED EQUIPMENT 1 a Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running 1 b Operate engines in open well ventilated areas or vent the e...

Page 5: ...such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the follo...

Page 6: ...possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent ar eas_ A...

Page 7: ...ot parts to touch a cylinder 7 e Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection caps should always be in place and hand tight except when...

Page 8: ...ed nozzle creates a spark energizing the plasma stream With this machine s start type and pilot arc design you are able to cut on any metal surface without having to contact to strike an arc which is...

Page 9: ...Cooling Mode Enclosure Ingress Protection Efficiency MODEL CUT 65DS I a I O 2 EEE Single phase ACI IOV 50Hz 5 07 45 98 265 20 45 Single phase AC220V 50Hz 07 65 106 60 265 20 65 Non HF 5 20 0 4 0 6 Air...

Page 10: ...SPECIFICATION POWER SOURCE DIMENSIONS AND WEIGHT 9kg 19 81bs 16X6 3X11 in 48 8 8 9 808 888 8 08 6 3in 160mm YESWE LDER YESWELDER CUT 65DS 16in 408mm...

Page 11: ...SPECIFICATION INSTALLATION SIZE AND WEIGHT OF CUTTING TORCH Torch handle Torch head Electrode Swirl Ring Nozzle Cup Stand Off Guide 840 3 03LB...

Page 12: ...minimum Failure to observe these precautions can result in excessive operating tem peratures and nuisance shutdown of the machine A source Of clean dry air must be supplied to the CUT 65DS Oil in the...

Page 13: ...TOR NOTE Regularly drain the water inside the pressure reducing valve When the water level reaches two thirds of the water filter cup water must be discharged otherwise the cut quality will be af fect...

Page 14: ...T 65DS is rated for 1IOVAC and 220VAC input voltage Before installing the machine check that input supply voltage phase and frequency are the same as the machine s voltage phase and frequency as speci...

Page 15: ...aust to remove fumes from breathing zone WELDING CUTTING and GOUGING SPARKS can cause fire or explosion Keep flammable material away DO not weld cut or gouge on containers that have held combustibles...

Page 16: ...ing torch Pilot arc connect the pilot wire of torch Torch Switch connect the control of cutting torch Earth Clamp Connector Air Compressor Filter Power Cable Power Switch Rating Plate Cooling Fan Air...

Page 17: ...tting effect will be worse Need to check whether the input voltage is normal WARNING When the internal components Of the cutter are damaged the WARNING indicator lights up Display the current cutting...

Page 18: ...input voltage is within an acceptable range the green light will light up otherwise the yellow light will light up indicating the need to check for undervoltage STEPS MODE POST UNIT FLOW CUT 65DS Air...

Page 19: ...ent button upward Adjust the gas pressure to the desired value by rotating the knob rotate to increase gas pressure rotate to reduce gas pressure Press down the pressure control knob to get the knoblo...

Page 20: ...timing mode indicated by the illu mination of the S light Adjust the duration using the central dial turn left to decrease and right to increase the time value The light bar above will visually sync...

Page 21: ...o high it lights up the screen displays E 3 and the machine stops working at the same time STEPS MODE 2T POST UNIT FLOW CUT 65DS Warning Indicator Light When the internal components Of the cutting mac...

Page 22: ...t voltage The output current amperage displayed on the front panel is correct and the A LED is illuminated The gas pressure displayed on the front panel is correct None of the fault LEDs or CODE are i...

Page 23: ...orch is pressed against the workpiece the nozzle may stick to the workpiece and smooth cutting is unavailable For cutting round workpiece or to meet precise cutting requirement molding board or other...

Page 24: ...eed etc The figure in the below table is an approximation Cutting Speed m min When Cutting Current is 65A 1 5 1 5 1 5 Cutting thickness mm Mild steel Galvanized steel Stainless steel Aluminum Brass Re...

Page 25: ...tinuity 4 Every 6 months or so the machine should be cleaned with a low pressure airstream Keeping the machine clean will result in cooler operation and higher reliability Be sure to clean these areas...

Page 26: ...e any pieces Of steel wool afterwards c Inspect the Electrode Replace if pitted 1 16 or more or if misshapen IMMEDIATELY REPLACE WORN COMPONENTS d Make sure all other internal torch components are und...

Page 27: ...performance This relay should engage upon startup and disengage upon shutdown Ensure the in put voltage falls within the acceptable range and note that the solenoid valve operates optimally at an air...

Page 28: ...YESWELDER www yeswelder com WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567...

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