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7

 

Troubleshooting Guide 

*UL Certified Rates to ARI Standard 740

-

2016

 

Other Refrigerants 

-

 

The 

RecoverXLT

®

 

is approved for use with other refrigerants which have not 

been certified for a particular recovery rate including: R

-

32, R

-

401A, R401B, R

-

402A, R

-

402B,           

R

-

404A, R

-

406A, R

-

407A, R

-

407B, R

-

407C, R

-

407D, R

-

408A, R

-

409A, R

-

411A and R

-

411B.

 

 

RecoverXLT

®

 

R

-

12

 

R

-

134a

 

R

-

22

 

R

-

500

 

R

-

502

 

R

-

410A

 

Vapor lbs./min

 

.37

 

.37

 

.37

 

.37

 

.66

 

.42

 

Liquid lbs./min

 

1.98

 

1.98

 

1.98

 

1.98

 

2.65

 

1.68

 

Push

-

Pull lbs./min

 

12.81

 

12.81

 

12.81

 

12.81

 

12.9

 

11.6

 

Vacuum Level

 

15 inHg

 

15 inHg

 

15 inHg

 

15 inHg

 

15 inHg

 

15 inHg

 

*If the attached power cord is damaged (95215) 

it must be replaced by the manufacturer or its author-

ized service center in order to avoid hazard.

 

TECHNICAL DATA 

Condition

 

Possible Problem

 

Possible Solution

 

 

 

Unit will not turn ON

 

Unit not properly plugged in or 
no power at power source

 

Check power cord to ensure properly 
plugged into power source and IEC inlet

 

Defective Power Switch or PCB

 

Replace defective electrical component

 

 

 

Recovery process is slow

 

Clogged Filter

 

Check INLET port filter, clean or replace

 

Valve core on system being

 

recovered not fully depressed

 

Check core depressor on connecting 
hoses

 

Compressor seals are worn

 

Rebuild compressor, replace piston seal

 

 

 

 

 

Unit does not pull a vacuum

 

Loose hose connections on Inlet 
Side

 

Tighten hose connections

 

Compressor seals are worn

 

Rebuild compressor, replace piston seal

 

Hoses are not tight

 

Tighten hoses

 

Leak in HVAC/R system

 

Find and repair leak in system

 

Unit running sluggish

 

Low voltage to unit

 

Check power supply

 

 

 

Unit runs but shuts off after 

short time

 

 

 

Restriction on discharge side 

tripping the high pressure 

switch

 

Check for restrictions

 

1) Tank valves

 

2) Schrader cores

 

Selector valve in correct position

 

Vacuum switch won’t reset

 

Switch needs to reset

 

Pressurize inlet port

 

RED LED Code

 

Fault Indicated

 

Possible Solution

 

2 Flashes

 

Optional Tank Over-
fill

 

Sensor has been 

activated

 

Tank overfill sensor has activated, recovery tank is full and needs to be replaced.

 

Tank overfill sensor cord not connected. Either connect to a recovery tank 
equipped with overfill sensor or install a shorting plug on the end of the Tank 
Overfill Sensor cord.

 

 

3 Flashes

 

 

 

High Pressure Switch 
has

 

been activated

 

Pressure on the discharge of the unit exceeded 517 PSIG. Check to make sure all 
valves in the discharge pathway are open. Once corrected, the pressure switch 
will reset. 

 

Excessive pressure in recovery tank. Replace recovery tank.

 

 

4 Flashes

 

 

 

Motor Overload

 

Let cool down for 15 minutes and restart.

 

Compressor Mechanism is jammed. Repair will be required to fix the compres-
sor mechanism.

 

 

5 Flashes

 

Low Voltage 

 

Detected

 

Check to see if power source is in the range of the nameplate rating.

 

6 Flashes

 

High Voltage 

 

Detected

 

Check to see if power source is in the range of the nameplate rating.

 

Summary of Contents for 95760

Page 1: ...Refrigerant Recovery System PN 151204 RevB Operation and Maintenance Manual for 95760 and 95762 For serial numbers 22120038 and higher English Spanish French and German manuals available at https yellowjacket com product recover xlt ...

Page 2: ...ch provides at least four air changes per hour is present or place the unit 18 above the floor during use The RecoverXLT should not be used near open containers of gasoline or any other flammable liquid Do not allow refrigerants to come in contact with open flame Refrigerant decomposition in flame results in phosgene gas Breathing phosgene gas can be fatal 8 Always wear safety goggles and gloves P...

Page 3: ...d read an increase in suction pressure indicating the refrigerant that was trapped in the machine 2 Wait until the Low Pressure Switch again stops the unit at the appropriate vacuum 3 Close the valve on the recovery tank and unplug the RecoverXLT from power Care and Maintenance Auto Purge Instructions If the recovery unit was stopped during operation it may be necessary to balance the internal pre...

Page 4: ... 1 4 DISCHARGE port of the RecoverXLT Note Be sure to connect hose ends with shut off to suction and discharge ports of recovery machine for best performance use 3 8 hoses 6 Purge all hoses of non condensables before recovering refrigerant into recovery cylinder 7 Open the liquid valve on the recovery tank 8 Start the RecoverXLT using the momentary switch 9 Turn the selector VALVE on the RecoverXL...

Page 5: ...be pulled into a vacuum as required by EPA standards This process requires the following equipment 1 An extra hose for the push pull recovery 2 A recovery cylinder with about 5 lbs of refrigerant 3 A sight glass Note Make sure sight glass is rated for the pressure of the refrigerant being recovered Follow these steps 1 Turn off power to the system to be serviced 2 Hook up the RecoverXLT the system...

Page 6: ...ans there is already liquid in the tank and over filling can be a concern Over filling a recovery cylinder can have disastrous results 3 Refrigerant responds to heat Therefore a significant increase in the speed of the recovery process will be obtained if a heat gun is used specifically to any spots where liquid may have accumulated 4 Always try to recover liquid first This is the preferred method...

Page 7: ...e Tighten hose connections Compressor seals are worn Rebuild compressor replace piston seal Hoses are not tight Tighten hoses Leak in HVAC R system Find and repair leak in system Unit running sluggish Low voltage to unit Check power supply Unit runs but shuts off after short time Restriction on discharge side tripping the high pressure switch Check for restrictions 1 Tank valves 2 Schrader cores S...

Page 8: ...ms 8 Compressor 1 25 HP 2 Cylinder Oil less Reciprocating Air Cooled Power Source 100 240VAC 1ph 50 60Hz Amperage 14 0 amps Motor Type Variable Speed Brushless DC 1200 3000 RPM Size Height 12 50 Width 19 25 Depth 12 50 Weight 26 7 lbs ...

Page 9: ...Rocker Switch 95451 Gauge High 95217 Rubber Feet 95452 Gauge Low 95444 Case Front 95453 Manifold Assembly 95445 Case Back 95515 Discharge Port 95446 Case Half 95522 Suction Port 95447 Cord Wrap 95563 Condenser Assembly 95449 Grommet 93394 Cap 95574 LED Housing w Mounting Nut 95576 PCBA for XLT Compressor Part Description 95248 Umbilical Cord Overfill Sensor 95188 Shorting Cap for Umbilical Cord ...

Page 10: ...sed or improperly maintained The following must be done before returning unit 1 Call our technical service personnel at 800 769 8370 to assess if the problem can be resolved over the phone 2 Obtain an SRO number from Ritchie Engineering Company Inc for the return of the product 3 Fax a copy of the original invoice to 800 322 8684 Check for damage immediately Prior to shipment all YELLOW JACKET Rec...

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