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Push-Pull Liquid Recovery 

The Push

-

Pull Liquid Recovery 

mode is used for 

transferring large volumes of liquid refrigerant. 

The 

RecoverXLT

®

 

“pulls” vapor from the 

recovery cylinder and produces high pressure 

discharge gas that “pushes” liquid out of the 

HVAC system and into the recovery cylinder. The 

auto purge feature makes the reconfiguration to 

vapor recovery easier and faster to do.

 

Some HVAC systems will not allow for the push

-

pull recovery method. If any of the following 

conditions apply, do not use push

-

pull method, but 

follow the instructions 

page 4 for 

RecoverXLT

®

.

 

 

System contains less than 10 pounds of 
refrigerant.

 

 

System is a heat pump or other unit with a 
reversing valve.

 

 

System has an accumulator between the 
service ports used in liquid recovery.

 

 

The refrigerant system does not allow for the 
formation of a solid column of liquid.

 

For push

-

pull recovery, a sight glass is monitored 

during recovery. When liquid is no longer visible, 

stop recovery and finish recovering using the  

VAPOR recovery process for 

RecoverXLT

®

 

as 

described on page 4.  

 

When push

-

pull recovery is complete, a small 

amount of refrigerant remains in the system. For 

complete recovery, the system must be pulled into 

a vacuum as required by EPA standards. This 

process requires the following equipment:

 

1)

 

An extra hose for the push

-

pull recovery.

 

2)

 

A recovery cylinder with about 5 lbs. of 

refrigerant.

 

3)

 

A sight glass 

(Note: Make sure sight glass is 

rated for the pressure of the refrigerant 

being recovered)

.

 

Follow these steps:

 

1)

 

Turn off power to the system to be serviced. 

 

2)

 

Hook up the 

RecoverXLT

®

, the system to be 

recovered, and the recovery tank as shown in 

the diagram above.

 

3)

 

Purge all hoses 

of non

-

condensables before 

recovering refrigerant into recovery cylinder. 

 

4)

 

Open valves on the recovery tank.

 

5)

 

Turn the selector valve to VAPOR position.

 

6)

 

Start the 

RecoverXLT

®

 

using the momentary 

switch.

 

7)

 

Monitor the sight glass. When the passing 

liquid is no longer visible through the sight 

glass, the push

-

pull method of recovery is 

complete. 

 

8)

 

Close the VAPOR valve on the recovery tank 

and let the recovery continue.

 

9)

 

Turn the selector valve clockwise to the 

PURGE position and follow procedures for 

purging the 

RecoverXLT

®

.

 

10)

 

Close LIQUID valve on recovery tank.

 

11)

 

Reconnect the hoses per the procedure for the 

RecoverXLT

®

 

vapor recovery instructions.

 

12)

 

Rotate the selector valve to the VAPOR 

position.

 

13)

 

Continue recovery until the unit 

stops

 or 

reaches the appropriate level of vacuum. 

 

Note:  See page 4 for a detailed 

set of  

instructions on Vapor Recovery.

 

5

 

Push-Pull Recovery Diagram 

Summary of Contents for 95760

Page 1: ...Refrigerant Recovery System PN 151204 RevB Operation and Maintenance Manual for 95760 and 95762 For serial numbers 22120038 and higher English Spanish French and German manuals available at https yellowjacket com product recover xlt ...

Page 2: ...ch provides at least four air changes per hour is present or place the unit 18 above the floor during use The RecoverXLT should not be used near open containers of gasoline or any other flammable liquid Do not allow refrigerants to come in contact with open flame Refrigerant decomposition in flame results in phosgene gas Breathing phosgene gas can be fatal 8 Always wear safety goggles and gloves P...

Page 3: ...d read an increase in suction pressure indicating the refrigerant that was trapped in the machine 2 Wait until the Low Pressure Switch again stops the unit at the appropriate vacuum 3 Close the valve on the recovery tank and unplug the RecoverXLT from power Care and Maintenance Auto Purge Instructions If the recovery unit was stopped during operation it may be necessary to balance the internal pre...

Page 4: ... 1 4 DISCHARGE port of the RecoverXLT Note Be sure to connect hose ends with shut off to suction and discharge ports of recovery machine for best performance use 3 8 hoses 6 Purge all hoses of non condensables before recovering refrigerant into recovery cylinder 7 Open the liquid valve on the recovery tank 8 Start the RecoverXLT using the momentary switch 9 Turn the selector VALVE on the RecoverXL...

Page 5: ...be pulled into a vacuum as required by EPA standards This process requires the following equipment 1 An extra hose for the push pull recovery 2 A recovery cylinder with about 5 lbs of refrigerant 3 A sight glass Note Make sure sight glass is rated for the pressure of the refrigerant being recovered Follow these steps 1 Turn off power to the system to be serviced 2 Hook up the RecoverXLT the system...

Page 6: ...ans there is already liquid in the tank and over filling can be a concern Over filling a recovery cylinder can have disastrous results 3 Refrigerant responds to heat Therefore a significant increase in the speed of the recovery process will be obtained if a heat gun is used specifically to any spots where liquid may have accumulated 4 Always try to recover liquid first This is the preferred method...

Page 7: ...e Tighten hose connections Compressor seals are worn Rebuild compressor replace piston seal Hoses are not tight Tighten hoses Leak in HVAC R system Find and repair leak in system Unit running sluggish Low voltage to unit Check power supply Unit runs but shuts off after short time Restriction on discharge side tripping the high pressure switch Check for restrictions 1 Tank valves 2 Schrader cores S...

Page 8: ...ms 8 Compressor 1 25 HP 2 Cylinder Oil less Reciprocating Air Cooled Power Source 100 240VAC 1ph 50 60Hz Amperage 14 0 amps Motor Type Variable Speed Brushless DC 1200 3000 RPM Size Height 12 50 Width 19 25 Depth 12 50 Weight 26 7 lbs ...

Page 9: ...Rocker Switch 95451 Gauge High 95217 Rubber Feet 95452 Gauge Low 95444 Case Front 95453 Manifold Assembly 95445 Case Back 95515 Discharge Port 95446 Case Half 95522 Suction Port 95447 Cord Wrap 95563 Condenser Assembly 95449 Grommet 93394 Cap 95574 LED Housing w Mounting Nut 95576 PCBA for XLT Compressor Part Description 95248 Umbilical Cord Overfill Sensor 95188 Shorting Cap for Umbilical Cord ...

Page 10: ...sed or improperly maintained The following must be done before returning unit 1 Call our technical service personnel at 800 769 8370 to assess if the problem can be resolved over the phone 2 Obtain an SRO number from Ritchie Engineering Company Inc for the return of the product 3 Fax a copy of the original invoice to 800 322 8684 Check for damage immediately Prior to shipment all YELLOW JACKET Rec...

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