yellow jacket 3788 Series Operation Manual Download Page 14

14

 

 

Common Problems and Potential Solution

 

Problem 

Possible Causes 

Possible Solutions 

37880 cannot pull au-
tomobile A/C system 
into a vacuum 

 

Service valves on hoses not properly in-
stalled  

 

Service ball valve seals are worn. 

 

Hoses on unit are loose or leak. 

 

Automobile A/C system has a leak. 

 

Check valve seals and threads and replace if need-
ed. 

 

Replace valve seals and Schrader core depressor. 

 

Tighten or replace hoses on unit. 

 

Find and repair leak in A/C system. 

High side gauge      
readings above nor-
mal 

 

Restriction in A/C system or Schrader 
core. 

 

 

Service hose ball valve closed. 

 

Incorrect charge amount entered in unit. 

 

Check hose connection and fix restriction. Replace 
Schrader core. 

 

Open the valve. 

 

Recover, check scale calibration, and recharge      
system. 

Refrigerant not being 
transferred during 
Tank Refill.  

 

Valve on supply tank closed. 

 

Ball valve on blue service hose closed or 
hose is constricted. 

 

Wrong hose installed on new refrigerant 
tank. 

 

Storage tank is full. 

 

Open Valve. 

 

Open valve or straighten hose. 

 

Install blue service hose on refrigerant tank. 

 

Close valve on new supply. Disconnect service 
hose. 

Touch Pad will not    
accept commands 

 

Key on touch pad is stuck. 

 

Bad Touch Pad. 

 

Wire disconnected between touch pad and 
microprocessor. 

 

Microprocessor malfunction. 

 

Feel for non-responsive key. If not responding, call 
Technical Support. 

 

Call Technical Support. 

 

Call Technical Support. 

 

Call Technical Support. 

Fan not running in any 
cycle 

 

Loose power wire to fan. 

 

Microprocessor malfunction. 

 

Fan malfunction. 

 

Locate loose fitting and reconnect. 

 

Call Technical Support. 

 

Call Technical Support. 

Machine will not turn 
on 

 

Power cord is not plugged into a 120 Volt 
outlet. 

 

Circuit breaker tripped on shop power 
panel. 

 

Bad Main Power switch. 

 

Loose wire. 

 

Bad Transformer on microprocessor 
board. 

 

Plug into outlet. 

 

Reset circuit breaker. If circuit breaker immediately 
trips, do not reset.  Consult a qualified electrician.  

 

Call Technical Support. 

 

Repair loose wire. 

 

Call Technical Support. 

Unit will not recover  
refrigerant from A/C  
system 

 

Valves on service hoses shut. 

 

Service hose is constricted. 

 

Unit storage tank valve is closed. 

 

Open valves. 

 

Straighten hose. 

 

Open tank valves. 

 

 

Compressor not operating. 

 

Call Technical Support. 

Unit will not charge    
refrigerant into vehicle 

 

Valves on service hoses shut 

 

Service hose is constricted 

 

Unit storage tank valve is closed 

 

Open valves 

 

Straighten hose 

 

Open tank valves 

 

 

Compressor not operating 

 

Call Technical Support. 

Refrigerant leaking   
during charging 

 

Service valves on hoses not properly in-
stalled on  A/C system. 

 

Check valve seals and threads and replace if need-
ed. 

 

 

Service ball valve seals are worn. 

 

Replace valve seals and Schrader core depressor 

 

 

Hoses on unit are loose or leak.  

 

Tighten or replace hoses on unit 

 

 

Automobile A/C system has a leak 

 

Find leak in A/C system and repair. 

Troubleshooting Information

 

The 3788X has a number of sophisticated features which 
make it by far the most user friendly A/C service system 
in the world. The unit was designed for easy operation, 
service and troubleshooting. Although the 3788X was 
manufactured with high quality components, a compo-
nent failure could cause it to operate incorrectly.     

The following section is designed to provide you with 
additional information to help diagnose a system. If a 
problem occurs, please read this section thoroughly  
prior to calling technical support. This will reduce the 
time needed to restore your system to normal operation. 
Our technical support number is (800)769-8370. 

Summary of Contents for 3788 Series

Page 1: ...Operation Manual 37837 37880 37881 37882 37887 37888 37889 3788X Series includes 37837 P N 380539 RevF...

Page 2: ...Deliberate inhalation of refrigerants is ex tremely dangerous Death can occur without warning Vapors reduce oxygen available for breathing and are heavier than air De composition products are hazardo...

Page 3: ...por form is a potentially hazardous material Please consult the manufacturer s Material Safety Data Sheet for additional information and adhere to the following safety guidelines Avoid breathing high...

Page 4: ...Low Gauge 4 Auto High Side Hose Red 5 Auto Low Side Hose Blue 6 Tank Vapor Hose Red 7 Tank Liquid Hose Blue 8 Oil Drain Bottle 9 Oil Inject Bottle excluded on 37837 37887 and 37888 10 Tool Tray 11 Ma...

Page 5: ...Option 2 Vacuum is used to vacuum air moisture from a system previously opened to the atmosphere This Option will then proceed to recharge the A C system This Option also allows the technician to veri...

Page 6: ...system problem Ensure the automobile A C system is turned off prior to selecting a mode on the machine 3 Connect the high and low side auto service hoses to the respective high and low side ser vice...

Page 7: ...NTIES AND MY CAUSE DAMAGE TO OTH ER AUTOMOBILES THAT YOU SERVICE IN THE FU TURE RECOVER cont VACUUM The vacuum function of the 37880 SERIES is de signed to remove air moisture from the automobile A C...

Page 8: ...X 1 Verify the auto air conditioning system is off 2 Select CHARGE option from the main menu 3 When the LCD reads SET CHARGE AMOUNT set the amount of refrigerant to be charged into the A C system by u...

Page 9: ...he hold time will count down on the LCD and the unit will beep at the end of the hold time If vacuum hold time was set to zero the unit will transition into charge mode 11 Record the final vacuum leve...

Page 10: ...a hybrid A C system can cause serious issues with the electrical system Having too much of the wrong type of oil in a hybrid A C system can conduct the electricity to the outside of the A C compressor...

Page 11: ...follow the instructions on the screen and the unit will clear itself automatically Repeat the identification process to insure the proper identification of the refrigerant purity level If the unit fa...

Page 12: ...nged periodically to ensure the system is working properly A maintenance reminder prompts you when to change your filters All refrigerant must be removed from the old filters before they are removed F...

Page 13: ...d maintenance Check oil level when pump is running When pump is running oil level should be 1 2 to 5 8 up in the sight glass This level is necessary for proper operation This maintenance is best perfo...

Page 14: ...o a 120 Volt outlet Circuit breaker tripped on shop power panel Bad Main Power switch Loose wire Bad Transformer on microprocessor board Plug into outlet Reset circuit breaker If circuit breaker immed...

Page 15: ...SCALE CALIBRATION ERROR 6 TANK EMPTY REFRIGERANT BELOW 5 OF TANK CAPACITY REFILL TANK CHECK SCALE CALIBRATION ERROR 7 NOT ENOUGH REFRIGERANT UNIT IS LOW ON REFRIGERANT 10 LB MIN REFILL TANK ERROR 8 TA...

Page 16: ...ges Series 41 Manifold valves can be reconditioned using replacement seating cylinder 41133 There will be a reconditioning charge for manifolds returned to the factory for repair If found defective we...

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