yellow jacket 3788 Series Operation Manual Download Page 12

12

 

 

Purging Non-Condensable Gases

 

The 3788X is designed to automatically purge non-
condesable gases such as air present in the 
storage tank. When the pressure in the tank 
exceeds a treshold value, the unit will automatically 
purge the excess pressure. The unit will only purge 
when it is first turned on. The current purge status 
is displayed in the bottom right corner of the LCD 
when in Select Mode. 

The purge status should be either 

“Y”, “N”, 

or 

“E.” 

“Y” 

indicates air is present in the tank. The unit 

will purge the next time it is turned off and on.  An 

“N” 

in the window indicates a purge is not needed.   

 

An 

“E” 

will display on the LCD if the previous purge 

was insufficient to lower the non-condensable gas 
value below the limit. The purge time is set to 15 
seconds to minimize refrigerant loss. If the LCD 
continues to display an 

“E” 

after several purge 

cycles, there may be an error in the system. Check 
the pressure in the tank to determine if the system 
is purging unnecessarily.     

The best time to check the purge function is after       
the unit has sat overnight and the tank temperature     
is stable.   

Maintenance Reminders

 

FILTER -  MAINTENACE WARNING!  
CHANGE FILTER DRIER 

 

The 3788X has a unique filter system which         
ensures the refrigerant transferred to the storage 
cylinder is clean and moisture-free. The filters must 
be changed periodically to ensure the system is    
working properly. A maintenance reminder prompts 
you when to change your filters. All refrigerant 
must be removed from the  old filters before they 
are removed. Follow the filter change procedures 
carefully to minimize refrigerant loss and ensure 
only clean, moisture-free refrigerant is transferred 
into the storage cylinder. 

 

The new J2788 standard requires that the unit lock 
out if the filter drier is not replaced at the proper 
interval. The unit will prompt you when it is near the 
end of its life. When the filter drier reaches 100 lbs 
of refrigerant processed it will warn the user that it 
is nearing the end of its life. When the filter drier 
reaches 150 lbs of refrigerant processed it will lock 
the user out and require a filter change before the 
unit can be used again. The filter driers are marked 
with a unique code that will be required to unlock 
the unit. 

 

 
Check Filter Life  

 

Select the REF MANAGEMENT option in the 
main menu. 

 

Press the RIGHT ARROW key to view the        
remaining filter life. 

 

Filter Change Procedure before Scheduled Fil-
ter Change.  

Follow these steps to change the filter drier before 
the scheduled filter change: 

 

Hold down DOWN ARROW key and turn main 
power switch on. 

 

When display reads “INPUT SERIAL NUMBER”  

enter serial number using the keypad. 

 

Filter Change Procedure if Filter Lock Out is 
Reached. 

 

When the display reads “ MAINTENACE   
WARNING! CHANGE FILTER DRIER”

 

 

Press Enter key to enter filter change mode.  

 

Enter serial number using the keypad 

Summary of Contents for 3788 Series

Page 1: ...Operation Manual 37837 37880 37881 37882 37887 37888 37889 3788X Series includes 37837 P N 380539 RevF...

Page 2: ...Deliberate inhalation of refrigerants is ex tremely dangerous Death can occur without warning Vapors reduce oxygen available for breathing and are heavier than air De composition products are hazardo...

Page 3: ...por form is a potentially hazardous material Please consult the manufacturer s Material Safety Data Sheet for additional information and adhere to the following safety guidelines Avoid breathing high...

Page 4: ...Low Gauge 4 Auto High Side Hose Red 5 Auto Low Side Hose Blue 6 Tank Vapor Hose Red 7 Tank Liquid Hose Blue 8 Oil Drain Bottle 9 Oil Inject Bottle excluded on 37837 37887 and 37888 10 Tool Tray 11 Ma...

Page 5: ...Option 2 Vacuum is used to vacuum air moisture from a system previously opened to the atmosphere This Option will then proceed to recharge the A C system This Option also allows the technician to veri...

Page 6: ...system problem Ensure the automobile A C system is turned off prior to selecting a mode on the machine 3 Connect the high and low side auto service hoses to the respective high and low side ser vice...

Page 7: ...NTIES AND MY CAUSE DAMAGE TO OTH ER AUTOMOBILES THAT YOU SERVICE IN THE FU TURE RECOVER cont VACUUM The vacuum function of the 37880 SERIES is de signed to remove air moisture from the automobile A C...

Page 8: ...X 1 Verify the auto air conditioning system is off 2 Select CHARGE option from the main menu 3 When the LCD reads SET CHARGE AMOUNT set the amount of refrigerant to be charged into the A C system by u...

Page 9: ...he hold time will count down on the LCD and the unit will beep at the end of the hold time If vacuum hold time was set to zero the unit will transition into charge mode 11 Record the final vacuum leve...

Page 10: ...a hybrid A C system can cause serious issues with the electrical system Having too much of the wrong type of oil in a hybrid A C system can conduct the electricity to the outside of the A C compressor...

Page 11: ...follow the instructions on the screen and the unit will clear itself automatically Repeat the identification process to insure the proper identification of the refrigerant purity level If the unit fa...

Page 12: ...nged periodically to ensure the system is working properly A maintenance reminder prompts you when to change your filters All refrigerant must be removed from the old filters before they are removed F...

Page 13: ...d maintenance Check oil level when pump is running When pump is running oil level should be 1 2 to 5 8 up in the sight glass This level is necessary for proper operation This maintenance is best perfo...

Page 14: ...o a 120 Volt outlet Circuit breaker tripped on shop power panel Bad Main Power switch Loose wire Bad Transformer on microprocessor board Plug into outlet Reset circuit breaker If circuit breaker immed...

Page 15: ...SCALE CALIBRATION ERROR 6 TANK EMPTY REFRIGERANT BELOW 5 OF TANK CAPACITY REFILL TANK CHECK SCALE CALIBRATION ERROR 7 NOT ENOUGH REFRIGERANT UNIT IS LOW ON REFRIGERANT 10 LB MIN REFILL TANK ERROR 8 TA...

Page 16: ...ges Series 41 Manifold valves can be reconditioned using replacement seating cylinder 41133 There will be a reconditioning charge for manifolds returned to the factory for repair If found defective we...

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