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YASKAWA PROFINET 1000 Series, Technical Manual

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YASKAWA PROFINET 1000 Series Technical Manual Download Page 52

10  Troubleshooting

52

 

YASKAWA

 SIEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Technical Manual

LED Operator Display

Fault Name

oFA00

Option fault.
Option is not properly connected.

Cause

Possible Solution

Non-compatible option connected to the drive

Connect an option that is compatible with the drive.

LED Operator Display

Fault Name

oFA01

Option fault.
Option is not properly connected.

Cause

Possible Solution

Problem with the connectors between the drive 
and option

Turn the power off and check the connectors between the drive and option.

LED Operator Display

Fault Name

oFA03

Option fault.
Option self-diagnostics error.

Cause

Possible Solution

Option hardware fault

Replace the option.

LED Operator Display

Fault Name

oFA04

Option fault.
Option flash write mode.

Cause

Possible Solution

Option hardware fault

Replace the option.

LED Operator Display

Fault Name

to 

oFA30 to oFA43

Option Fault (Port A).

Communication ID error.

Cause

Possible Solution

Option hardware fault

Replace the option.

LED Operator Display

Fault Name

oFb00

Option fault (CN5-B).
Non-compatible option is connected.

Cause

Possible Solution

Non-compatible option connected to the drive.

Connect the correct option to CN5-A.

LED Operator Display

Fault Name

oFb02

Option fault (CN5-B).
Two of the same options are connected at the same time.

Cause

Possible Solution

Options AI-A3 or DI-A3 were connected to the 
CN5-B port while an option was already 
connected to CN5-A.

• Only one type of AI-A3 or DI-A3 option can be connected to the drive. 
• The SI-EP3 option can only be connected to CN5-A.

Summary of Contents for PROFINET 1000 Series

Page 1: ...000 Series Option Technical Manual MANUAL NO SIEP YEACOM 07A To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type SI EP3 TM ...

Page 2: ......

Page 3: ... retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to ch...

Page 4: ...e following manuals are available for the SI EP3 option Terms Registered Trademarks All trademarks are the property of their respective owners SI EP3 Option Yaskawa AC Drive 1000 Series Option SI EP3 PROFINET Installation Manual Manual No TOEP YEACOM 07 Read this manual first The installation manual is packaged with the SI EP3 option and contains information required to install the option and set ...

Page 5: ...ding to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering n...

Page 6: ...talling the option to a drive it is possible to do the following from a PROFINET master device Operate the drive Monitor the operation status of the drive Change parameter settings SI EP3 is PROFINET Conformance Class A certified Applicable Models The option can be used with the drive models in Table 1 Table 1 Applicable Models Drive Series Drive Model Number Software Version 1 1 See PRG on the dr...

Page 7: ...del or the option does not function properly Option Package Components Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size is required to install the option and remove drive front covers Diagonal cutting pliers required for some drive models A small file or medium grit sandpaper required for some drive models Screw sizes vary by drive capacity Select a screwdrive...

Page 8: ...ort 2 LED 10 100 2 1 The ground wire provided in the option shipping package must be connected during installation I Option connector CN5 C CN1 Port 2 J Installation hole D CN1 Port 2 LED LINK ACT 2 K SI EP3 Firmware Label VST E CN1 Port 1 LED 10 100 2 L LED NS 2 F CN1 Port 1 M LED MS 2 G CN1 Port 1 LED LINK ACT 2 2 Refer to Option LED Display on page 9 for details on the LEDs N PROFINET PCB Male ...

Page 9: ...lable Green Flashing 2 Configuration tool Identified by a configuration tool Red ON Default MAC or fatal error occurred Default MAC address has been programmed or the option has detected an unrecoverable error Red Flashing 1 Configuration error non fatal Configuration error Red Flashing 2 No IP non fatal No IP address assigned Red Flashing 3 No station name non fatal No station name assigned Red F...

Page 10: ...itial boot sequence may take several seconds After the LEDs have completed the diagnostic LED sequence the option is successfully initialized The LEDs then assume operational conditions as shown in Table 3 Table 4 Power Up Diagnostic LED Sequence Sequence Module Status MS Network Status NS Time ms 1 Green OFF 250 2 Red OFF 250 3 Green OFF 4 Green Green 250 5 Green Red 250 6 Green OFF ...

Page 11: ...llow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to the drive is on Failure to comply could result in death or serious injury Do not use d...

Page 12: ...g in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option and connecting any other devices Failure to comply may result in damage to the ...

Page 13: ... the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference Figure 2 Figure 2 Drive Components with Option A Connector CN5 C H LED label B Connector CN5 B I Drive terminal cover C Connector CN5 A J Removable tabs for wire routing D Insertion point for CN5 connector K Included screws E SI EP3 option ...

Page 14: ...he power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply...

Page 15: ...rminal N using one of the remaining provided screws K Connect the other end of the ground wire L to the remaining ground terminal and installation hole on the option E using the last remaining provided screw K and tighten both screws to 0 5 0 6 nm or 4 4 5 3 in lbs Figure 6 Figure 6 Connect the Ground Wire Note There are two screw holes on the drive for use as ground terminals When connecting thre...

Page 16: ...5e communication cable to the option connector CN1 port 1 To connect the option to a network firmly connect RJ45 8 pin Shielded Twisted Pair Cat 5e cable s into the modular connector ports see Figure 7 Refer to Network Topology and Connections on page 17 Note Do not connect or disconnect the communication cable while the drive is powered up or while the drive is in operation Failure to comply may ...

Page 17: ...pecifications Only use cables recommended for PROFINET Using a cable not specifically recommended may cause the option or drive to malfunction The use of CAT5e or equivalent Shielded Twisted Pair STP cable is recommended 7 Use the second communication cable port to daisy chain a series of drives where applicable Refer to Figure 8 Connection Diagram Figure 9 Wiring Diagram 1 The ground wire provide...

Page 18: ...ke proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 9 Set drive parameters in Table 6 for proper option performance GSDML Files For easy network implementation of drives equipped with the SI EP3 option a GSDML file can be obtained from U S http www ...

Page 19: ... 3 5 Alarm Ramp to Stop 3 1 F6 02 External Fault Detection Conditions EF0 Sets the condition for external fault detection EF0 0 Always detected 1 Detected only during operation 0 F6 03 Stopping Method for External Fault from Communication Option Board Determines drive response for external fault input EF0 detection during communication 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 2 1 F6...

Page 20: ...ftware those values will be used otherwise the values of the drive parameters set in parameters F7 23 to F7 27 and F7 33 to F7 37 will be used F7 33 to F7 37 Dynamic Input Assembly Parameters SI EP3 V Firmware Version VST800250 Configurable inputs 1 to 5 If a value other than 0 is assigned to parameters F7 23 to F7 27 and F7 33 to F7 37 by the drive that value will take precedent over a value set ...

Page 21: ...55 U6 84 to U6 87 Online Subnet Subnet U6 94 is the most significant octet 0 to 255 U6 88 to U6 91 Online Gateway Gateway U6 88 is the most significant octet 0 to 255 U6 92 Online Speed Port 1 Link Speed 10 100 U6 93 Online Duplex Port 1 Duplex Setting 0 Half 1 Full U6 94 Online Duplex Port 2 Link Speed 0 Half 1 Full U6 95 Online Duplex Port 2 Duplex Setting 0 Half 1 Full U6 98 First Fault First O...

Page 22: ...ve Table 8 PROFIDrive Compatible Control Word for PROFIdrive Communication Profile Bit Name Value Proceed to STATE Description 0 ON 1 Proceed to READY TO OPERATE OFF1 0 Emergency OFF Proceed to OFF1 ACTIVE proceed further to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 1 Continue operation OFF2 inactive 0 Emergency OFF Proceed to OFF2 ACTIVE proceed further to SWITCH ON I...

Page 23: ...ION 0 DISABLE OPERATION 3 TRIPPED 1 FAULT 0 No fault 4 OFF_2_STA 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT ACTIVE 7 ALARM 1 Warning Alarm 0 No Warning Alarm 8 AT_SETPOINT 1 OPERATING Actual value equals reference value i e is within tolerance limits 0 Actual value differs from reference value i e is out...

Page 24: ...7 PROFINET Messaging 24 YASKAWA SIEP YEACOM 07A 1000 Series Option PROFINET SI EP3 Technical Manual Figure 10 Figure 11 PROFIdrive State Machine ...

Page 25: ... the current output frequency of the drive Table 10 Yaskawa Specific Control Word and Status Word Yaskawa Specific Control Word Yaskawa Specific Status Word Bit Description Bit Description 0 Run bit 0 Running 1 Reverse run bit 1 Zero Speed 2 EF0 2 Reverse Operation 3 Fault Reset 3 Reset Signal Input Active 4 ComFref 4 At Speed 5 ComCtrl 5 Ready 6 DI3 6 Alarm 7 DI4 7 Fault 8 DI5 8 oPE Fault 9 DI6 9...

Page 26: ...echanism Every module and sub module provide alarm data to the IO controller using the cyclic channel Diagnostic data can be read non cyclically from the device by using record data Properties and services of a PROFINET IO device are described in a file that is written in General Station Description Markup Language GSDML GSDML file describes the device specific modules and the method of assigning ...

Page 27: ...Control Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB 4 Configurable Output 1 MSB 5 Configurable Output 1 LSB 6 Configurable Output 2 MSB 7 Configurable Output 2 LSB 8 Configurable Output 3 MSB 9 Configurable Output 3 LSB 10 Configurable Output 4 MSB 11 Configurable Output 4 LSB 12 Configurable Output 5 MSB 13 Configurable Output 5 LSB Bytes Description 0 Status Word MSB 1 Status Wo...

Page 28: ...9 Reserved 10 Reserved 11 Reserved 12 Analog Output 1 MSB 13 Analog Output 1 LSB 14 Analog Output 2 MSB 15 Analog Output 2 LSB 16 Digital Outputs MSB 17 Digital Outputs LSB 18 Reserved 19 Reserved 20 Reserved 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved 26 Reserved 27 Reserved 28 Reserved 29 Reserved 30 Configurable Output 1 MSB 31 Configurable Output 1 LSB 32 Configurable Output 2 ...

Page 29: ... LSB 12 Output Current MSB 13 Output Current LSB 14 Analog Input 1 MSB 15 Analog Input 1 LSB 16 DC Bus Voltage MSB 17 DC Bus Voltage LSB 18 Fault Code MSB 19 Fault Code LSB 20 Alarm Code MSB 21 Alarm Code LSB 22 Output Power MSB 23 Output Power LSB 24 Analog Input 2 MSB 25 Analog Input 2 LSB 26 Digital Inputs MSB 27 Digital Inputs LSB 28 Analog Input 3 MSB 29 Analog Input 3 LSB 30 Configurable Inp...

Page 30: ...he corresponding parameter address in the drive Refer to the drive Technical Manual for a list of these parameter addresses PROFIdrive Compatible Acyclic Parameter Access Mechanism A PROFIdrive compatible acyclic parameter access mechanism can be used to access PROFIdrive compatible parameters and drive parameters using an index of 0xB02E and the structure in Figure 11 for write and read requests ...

Page 31: ...requests and responses Write block is used in write requests and responses The request consists of unique identifiers for the connection addressing information and length of the record data The response also contains two additional fields for transferring information Byte Value and Meaning ErrorCode 0xDF Error Write 0xDE Error Read ErrorDecode 0x80 PNIORW ErrorCode1 decoded according to Table 18 E...

Page 32: ...Used only with write request and read response Field s Description Range Byte Word Request Reference Unique identification set by the master Changed for each new request 1 255 Byte Request ID Request type for the issued block Request Parameter 0x01 Change Parameter 0x02 Byte DO ID To be set to 0x01 0 255 Byte No of Parameters Number of parameters that are present in the request 1 Byte Attribute Ty...

Page 33: ...ide the limits 0x03 Invalid subindex Access to unavailable subindex 0x04 No array Access with subindex to non indexed parameter 0x05 Incorrect data type Change access with value that does not match the data type of the parameter 0x06 Setting not permitted can only be reset Change access with value unequal to 0 when this is not permitted 0x07 Description element cannot be changed Change access to a...

Page 34: ...t PROFIdrive compatible Parameter Channel 0x65 Vendor specific error Vendor specific error 0x66 Request not supported Request not supported 0x67 Communication error Request cannot be completed because of communication error 0x6F Time out error Request aborted due to time out 0x78 PZD map failure Parameter cannot be mapped to PZD size mismatch or non existent 0x79 PZD memory failure Parameter canno...

Page 35: ...ounter 947 R Array 5 Unsigned16 Fault number coded according to DRIVECOM profile Subindex Contents see parameter 945 964 R Array 6 Unsigned16 Device identification Subindex Contents 0 Manufacturer 1 Device type 2 Version 3 Firmware date year 4 Firmware date day month 5 Number of Drive Objects DO 965 R Octet String2 Profile number of this device 0328h Profile 3 Version 40 967 R Unsigned16 Control w...

Page 36: ...x Temp oH1 Check drive cooling fan 100B Motor Overload oL1 Check the load accel decel and cycle times Check motor rated current E2 01 100C Inv Overload oL2 Check the load accel decel and cycle times Check drive rating 100D Overtorque Det 1 oL3 Check L6 02 and L6 03 settings Check system mechanics 100E Overtorque Det 2 oL4 Check L6 05 and L6 06 settings Check system mechanics 100F DynBrk Transistor...

Page 37: ...n and connections 1023 Cycle drive power and replace option or drive if fault continues 1024 1025 Out of Control CF Check motor parameters Auto tune 1027 External Fault 0 EF0 Check PLC program Check MI switch setting Check option LEDs for fault indication 1 Drive error code is stored in MEMOBUS Modbus address 0080 hex 2 Not available in V1000 series drives Drive Alarm Code hex 1 Description Correc...

Page 38: ...nal Fault 3 input terminal S4 EF4 0434 High Current Alarm HCA 040B External Fault 3 input terminal S5 EF5 0435 Cooling Fan Maintenance Time LT 1 040C External Fault 3 input terminal S6 EF6 0436 Capacitor Maintenance Time LT 2 040D External Fault 3 input terminal S7 EF7 0438 Option EEPROM Error EEP 040E External Fault 3 input terminal S8 EF8 2 0439 External Fault input terminal S1 EF1 040F Cooling ...

Page 39: ...e Description Header 10 bytes Vendor ID 2 bytes PROFINET Vendor ID of Yaskawa which is 0x019F Order ID 20 bytes Order number of the SI EP3 adapter kit SI EP3 Serial number 16 bytes Serial number of the adapter Hardware revision 2 bytes Hardware revision of the SI EP3 adapter Software revision 4 bytes Revision of the software Revision counter 2 bytes Number of revision Profile ID 2 bytes 0x0000 Pro...

Page 40: ...ate on page 50 if you wish to update SI EP3 option firmware to the latest release Table 28 Web Server Interface Web Page Tabs Web Server Interface Access the web server interface by typing the IP address of the SI EP3 V option in a web browser address Example http 192 168 1 20 The SI EP3 V IP Address is available using V1000 drive digital operator to access Option Monitors U6 80 to U6 83 Refer to ...

Page 41: ...Series Option PROFINET SI EP3 Technical Manual 41 HTML Home Page SI EP3 V firmware version VST800251 and later The main HTML home page provides basic drive and option data and a link to an enhanced web page Figure 12 Figure 13 Main HTML Home Page ...

Page 42: ...ST800250 and prior The Main tab shows basic option information such as IP address MAC address and firmware version Figure 13 Figure 14 Main Tab View Main Tab SI EP3 V firmware version VST800251 and later The Main tab shows basic option information such as IP address MAC address and firmware version Figure 14 Figure 15 Main Tab View ...

Page 43: ...e YASKAWA SIEP YEACOM 07A 1000 Series Option PROFINET SI EP3 Technical Manual 43 Drive Status Tab The Drive Status tab shows basic I O information and drive state information Figure 15 Figure 16 Drive Status Tab View ...

Page 44: ...EMOBUS Modbus address 0001H Msg Tx Dropped Cumulative number of messages dropped due to output network buffer being full and unable to hold the new message Msg Rx Dropped Cumulative number of messages dropped due to input network buffer being full and unable to hold the new message Collisions Cumulative number of collisions half duplex only reported by the MAC PHY Media Access Control Physical Con...

Page 45: ... emails about reoccurring errors Figure 17 Figure 18 Email Alerts Tab View Procedure Conditional Email Set up 1 Define the condition that will trigger the email by selecting a monitor parameter a comparator and a value Set up comparator values for the range of values to check in the chosen condition If choosing only one condition and no OR or AND are needed set the OR AND drop down selection to No...

Page 46: ...9 Web Interface 46 YASKAWA SIEP YEACOM 07A 1000 Series Option PROFINET SI EP3 Technical Manual Doc Links Tab SI EP3 V firmware version VST800250 and prior Figure 18 Figure 19 Doc Links View SI EP3 ...

Page 47: ...st be entered in hexadecimal The number must begin with 0x to signify hexadecimal Clicking Read will load and display the current value of the given MEMOBUS Modbus Address Clicking Set will save the given value to the given MEMOBUS Modbus address After a Read or Set command is given Status will display Waiting while the action is being carried out then Complete is displayed when finished Configura...

Page 48: ...ter values in the range of 1000 ms to 65 535 seconds Parameter Security can be enabled or disabled by clicking one of the radio buttons When Disabled is selected no password is necessary and all functions in the web pages will be available When Enabled is selected a valid password must be entered to edit email settings and to write parameters Email Settings The Email Server IP text box must contai...

Page 49: ...IEP YEACOM 07A 1000 Series Option PROFINET SI EP3 Technical Manual 49 Custom Tab SI EP3 V firmware version VST800250 and prior The Custom tab displays a selection of quick setting parameters Figure 21 Figure 22 Custom Tab View ...

Page 50: ...rmware Update The Profinet SI EP3 firmware can be updated to the most resent version Obtain the Flash File 1 Obtain the required Yflash file by navigating to the URL https www yaskawa com pycprd partner fmw network communications 2 Enter your Partner Login credentials 3 Download the YFlash file for your specific communication option to your PC 4 Download Drive Communication Flash Write Procedure m...

Page 51: ...nly detected when the run command or frequency reference is assigned to the option b1 01 3 or b1 02 3 Cause Possible Solution Master controller PLC has stopped communicating Check that power is supplied to the PLC Check that PLC is not in program mode Communication cable is not connected properly Check for faulty wiring Correct any wiring problems A data error occurred due to noise Check the vario...

Page 52: ...Replace the option LED Operator Display Fault Name oFA04 Option fault Option flash write mode Cause Possible Solution Option hardware fault Replace the option LED Operator Display Fault Name to oFA30 to oFA43 Option Fault Port A Communication ID error Cause Possible Solution Option hardware fault Replace the option LED Operator Display Fault Name oFb00 Option fault CN5 B Non compatible option is c...

Page 53: ...mediately upon detection and during the F7 16 delay time Refer to Figure 23 Set parameter F7 16 0 1 to 10 0 seconds 0 0 setting disables F7 16 to enable timeout delay LED Operator Display Fault Name oFc00 Option fault CN5 C Non compatible option is connected Cause Possible Solution Non compatible option connected to the drive Connect the correct option to CN5 A LED Operator Display Fault Name oFc0...

Page 54: ...me Description Default F6 01 03A2 Operation Selection after Communications Error Determines drive response when a bUS error is detected during communications with the option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 2 4 Alarm d1 04 5 5 Alarm Ramp to Stop 5 1 F6 14 5 03BB bUS Error Auto Reset 0 Disabled 1 Enabled 0 F7 16 5 03F4 Communication Loss Timeout Sets the timeout value for com...

Page 55: ...s Value U6 98 U6 99 Description No Fault n a 0 No faults Force Fault EF0 3 Network sent a message to force this node to the fault state Network Link Down BUS ERROR 1300 No network link to option board Network Failure BUS ERROR 1301 Connection with PLC Timeout Default MAC Address None 1303 Factory default MAC Address programmed into the option Return for reprogramming No IP Address None 1304 No IP ...

Page 56: ...s auto negotiate Number of Connections 1 PLC connection 1 supervisor connection 2 web page connections Duplex Mode Half forced Auto negotiate Full forced Address Startup Mode Static DCP Ambient Temperature 10 C to 50 C Humidity Up to 95 RH no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne particles etc...

Page 57: ... 4A1200 Yes VSA903750 F7 14 Duplex Mode Selection Settings 3 thru 8 2A 4A 5A No N A 4A0930 4A1200 No N A F7 15 Communication Speed Selection 101 10 port 1 100 Mbps port 2 102 100 port 1 10 Mbps port 2 2A 4A 5A No N A 4A0930 4A1200 No N A F7 16 Communication Loss Timeout 2A 4A 5A Yes All 4A0930 4A1200 Yes VSA903750 P1000 Series CIMR PU F6 01 Operation Selection after Communications Error Settings 4...

Page 58: ...ommunication Speed Selection 101 10 port 1 100 Mbps port 2 102 100 port 1 10 Mbps port 2 2A 4A 5A No N A 4A0930 4A1200 No N A F7 16 Communication Loss Timeout 2A 4A 5A Yes All 4A0930 4A1200 Yes VSA903700 Feature function Drive Model No Feature function is available Minimum Drive Software Version Required ...

Page 59: ...11 Specifications YASKAWA SIEP YEACOM 07A 1000 Series Option PROFINET SI EP3 Technical Manual 59 This Page Intentionally Blank ...

Page 60: ...cover Date of Publication Revision Number Section Revised Content September 2014 1 6 7 8 9 10 Updated contents to support SI EP3 firmware VST800251 Bus tolerance parameters added New GSDML file February 2011 First edition MANUAL NO ޓ SIEP YEACOM 07A Published in U S A February 2011 11 02 Date of publication Date of original publication Minor revision number 1 Major revision letter ...

Page 61: ......

Page 62: ...s product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications ...

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