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MANUAL NO.   TOMP C880725 17A

製品を安全にお使いいただくために,本書を必ずお読みください。
また,本書をお手元に保管していただくとともに,最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう,お取り計らい願います。

To properly use the product, read this manual thoroughly and retain 
for easy reference, inspection, and maintenance. Ensure the end user 
receives this manual.

MP3200 Base Unit

Machine Controller MP3000 Series

INSTRUCTIONS

Unité de Base MP3200

Contrôleur de Machine Série MP3000

INSTRUCTIONS

MP3200 

ベースユニット

マシンコントローラ 

MP3000

シリーズ

取扱説明書

Model: JEPMC-BUB3003-E, -BUB3005-E, -BUB3008-E

Modèle: JEPMC-BUB3003-E, -BUB3005-E, -BUB3008-E

形式:

JEPMC-BUB3003-E, -BUB3005-E, -BUB3008-E

Pour utiliser correctement le produit, lisez attentivement ce manuel. 
Conservez-le comme références et pour les cas d’inspections et de 
maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.

Summary of Contents for MP3200

Page 1: ...ase Unit Machine Controller MP3000 Series INSTRUCTIONS Unité de Base MP3200 Contrôleur de Machine Série MP3000 INSTRUCTIONS MP3200 ベースユニット マシンコントローラ MP3000シリーズ 取扱説明書 Model JEPMC BUB3003 E BUB3005 E BUB3008 E Modèle JEPMC BUB3003 E BUB3005 E BUB3008 E 形式 JEPMC BUB3003 E BUB3005 E BUB3008 E Pour utiliser correctement le produit lisez attentivement ce manuel Conservez le comme références et pour les ...

Page 2: ...e of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality prod ucts the information contained in this manual is subject to change with out notice Every precaution has been taken in the preparation of this manual Nevertheless Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from t...

Page 3: ...eeded could possibly result in loss of life or serious injury Indicates precautions that if not heeded could result in relatively serious or minor injury or property damage If not heeded even precautions clas sified as cautions can lead to serious results depending on circumstances Indicates prohibited actions For example indicates prohibition of open flame Indicates mandatory actions For example ...

Page 4: ...E 2 The following precautions are for storage transportation installation wiring operation maintenance inspection and disposal These precautions are important and must be observed ...

Page 5: ... con nected to it may start operation suddenly Provide safety measures in advance to ensure human safety when operation restarts There is a risk of injury Do not touch anything inside the Machine Controller There is a risk of electrical shock Do not remove the front cover cables connector or options while power is being supplied There is a risk of electrical shock malfunction or damage Do not dama...

Page 6: ...re subject to excessive dust dirt salt or metallic powder Locations that are subject to water oil or chemicals Locations that are subject to vibration or shock There is a risk of fire electrical shock or device damage Hold onto the main body of the Machine Controller when transporting it Holding the cables or connectors may damage them or result in injury Do not overload the Machine Controller dur...

Page 7: ... are kiln dried to a core temperature of 56 C for 30 minutes or more If the electronic products which include stand alone prod ucts and products installed in machines are packed with fumigated wooden materials the electrical components may be greatly damaged by the gases or fumes resulting from the fumigation process In particular disinfectants containing halogen which includes chlorine fluorine b...

Page 8: ...ive dust dirt salt or metallic powder Locations that are subject to water oil or chemicals Locations that are subject to vibration or shock There is a risk of fire electrical shock or device damage Never install the Machine Controller in an atmo sphere containing halogen fluorine chlorine bro mine or iodine There is a risk of malfunction or damage Do not step on the Machine Controller or place hea...

Page 9: ... other devices There is a risk of fire or malfunction Do not subject the Machine Controller to strong shock There is a risk of malfunction Suitable battery installation must be performed and it must be performed only by an experienced techni cian There is a risk of electrical shock injury or device dam age Do not touch the electrodes when installing the Bat tery Static electricity may damage the e...

Page 10: ...voltage range There is a risk of device damage Install breakers and other safety measures to provide protection against shorts in external wiring There is a risk of fire Provide sufficient shielding when using the Machine Controller in the following locations Locations that are subject to noise such as from static elec tricity Locations that are subject to strong electromagnetic or mag netic field...

Page 11: ...tion that may cause injury or device damage Provide emergency stop circuits interlock circuits limit circuits and any other required safety measures in control circuits outside of the Machine Controller There is a risk of injury or device damage If you use MECHATROLINK I O Modules use the establishment of MECHATROLINK communications as an interlock output condition There is a risk of device damage...

Page 12: ...teria Mechanical strength Noise interference Wiring distance Signal voltage Separate the I O signal cables for control circuits from the power cables both inside and outside the control panel to reduce the influence of noise from the power cables If the I O signal lines and power lines are not separated properly malfunction may occur CAUTION Example of Separated Cables Power cable I O signal cable...

Page 13: ... failure or errors caused by external fac tors Shutdown of operation due to Machine Controller detection of an error in self diagnosis and the subsequent turning OFF or holding of output signals Holding of the ON or OFF status of outputs from the Machine Controller due to fusing or burning of output relays or damage to output transistors Voltage drops from overloads or short circuits in the 24 V o...

Page 14: ...ock injury or device dam age Do not forget to perform the following tasks when you replace the CPU Unit Back up all programs and parameters from the CPU Unit that is being replaced Transfer all saved programs and parameters to the new CPU Unit If you operate the CPU Unit without transferring this data unexpected operation may occur There is a risk of injury or device damage CAUTION Dispose of the ...

Page 15: ...sometimes shown without covers or protective guards Always replace the cover or protective guard as specified first and then operate the products in accordance with the manual The illustrations that are presented in this manual are typical examples and may not match the product you received If the manual must be ordered due to loss or dam age inform your nearest Yaskawa representative or one of th...

Page 16: ...nty period above This warranty does not cover defects caused by the delivered product reaching the end of its service life and replacement of parts that require replacement or that have a limited service life This warranty does not cover failures that result from any of the following causes Improper handling abuse or use in unsuitable conditions or in environments not described in product catalogs...

Page 17: ...m execution of the programs provided by the user or by a third party for use with programmable Yaskawa prod ucts The information described in product catalogs or manu als is provided for the purpose of the customer purchas ing the appropriate product for the intended application The use thereof does not guarantee that there are no infringements of intellectual property rights or other pro prietary...

Page 18: ...ide safety mea sures to minimize hazards in the event of failure Outdoor use use involving potential chemical contamination or electrical interference or use in conditions or environments not described in product catalogs or manuals Nuclear energy control systems combustion systems railroad systems aviation systems vehicle systems medical equip ment amusement machines and installations subject to ...

Page 19: ...d safety of the actual devices and equipment to be used before using the prod uct Read and understand all use prohibitions and precau tions and operate the Yaskawa product correctly to pre vent accidental harm to third parties Specifications Change The names specifications appearance and accessories of products in product catalogs and manuals may be changed at any time based on improvements and ot...

Page 20: ...ns 1 Warranty 14 1 Confirmations Upon Delivery 19 Nameplate 20 2 Installation 22 3 Wiring 24 4 Inspections 25 Daily Inspections 25 Periodic Inspections 26 5 EMC Standard Compliance 27 6 UL Standard Compliance 28 Revision History 29 ...

Page 21: ...ace of purchase or your Yaskawa representative immedi ately Item Confirmation Method Have you received the correct Machine Controller as ordered Check the model number on the nameplate on the side of the Machine Controller Check all accessories as well Is the Machine Controller damaged in any way Check the appearance of the entire Machine Controller for any damage that might have occurred during s...

Page 22: ...1 Confirmations Upon Delivery E 20 Nameplate MODEL VER O N MP3000 S N D0143H095610004 Model number Version Serial number base ...

Page 23: ... Manufacturing Year The last two digits of the manufacturing year are given 15 2015 16 2016 Example Manufacturing Month The manufacturing month is given using the codes listed in the following table Code Manufacturing Month 1 January 2 February 3 March 4 April 5 May 6 June 7 July 8 August 9 September X October Y November Z December 5th digit 5th digit 3rd 4th digits 3rd 4th digits ...

Page 24: ... the ambient temperature around the Machine Controller does not exceed 55 C If you install Machine Controllers side by side install a cooling fan above them Provide gaps above and below the Machine Controller Installation near heat generating objects Suppress temperature increases due to radiant heat or convection from the heat generating object so that the ambient temperature around the Machine C...

Page 25: ... fail in the future if exposed to cor rosive gas Others Do not install the Machine Controller in loca tions that are subject to high temperatures or high humidity or subject to excessive amounts of dust dirt or iron powder Do not subject the Machine Controller to freezing or condensation For long term reliability use the Machine Controller at an ambient temperature of 45 C or less Continued from p...

Page 26: ...3 Wiring E 24 3 Wiring Refer to the following manual for details on connecting the Machine Controller MP2000 MP3000 Series Machine Controller System Setup Manual Manual No SIEP C880725 00 ...

Page 27: ...nspection Item Description Criteria Correction Installation condition Loosescrews or covers All screws and covers must be secure Tighten the screws Connection conditions Loose termi nal screws Screws must not be loose Tighten the terminal screws Connectors Connectors must not be loose Tighten the lock screws on the connec tors Separation between crimped ter minals Suitable gaps must be main tained...

Page 28: ...6 to 12 months Measure the temperature and humidity with a hydrometer and thermometerand measure corro sive gas They must be within specifications Remove sources of contamina tion or improve the installation environ ment Ambient humidity Atmo sphere Visual exterior inspection At least 1 time a year There must be no dirt dust oil or other foreign matter on the Machine Con troller Clean the Machine ...

Page 29: ...nd EN 61000 6 4 However the Machine Controller is an electric device that is used as part of a machine or manufacturing equipment Therefore the EMC performance will also depend on the configuration of the actual system wiring conditions and other conditions It is the user s responsibility to confirm EMC standard compliance for the overall machine or equip ment ...

Page 30: ...6 UL Standard Compliance E 28 6 UL Standard Compliance The product complies with the following UL standard UL 508 E184524 ...

Page 31: ...ase Date of Publication Rev No WEB Rev No Section Revised Contents November 2016 4 0 Chapter 1 Addition Interpreting Manufactur ing Year and Month Chapter 6 Addition UL Standard Compliance Last page of the manual Addition Information on hazardous substances in controllers September 2015 3 Back cover Revision Address May 2015 2 Front cover back cover Revision Format January 2015 1 Back cover Revisi...

Page 32: ...310 Thailand Phone 66 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 ...

Page 33: ...us substances in products 部件 名称 部位 名称 Parts Name 有害物质 有害物質 Hazardous substances 铅 鉛 Lead Pb 汞 水銀 Mercury Hg 镉 カドミ ウム Cadmium Cd 六价铬 6 価クロム Hexavalent chromium Cr VI 多溴联苯 ポリ臭化 ビフェニル Polybromina ted biphenyls PBB 多溴二苯醚 ポリ臭化 ジフェニル エーテル Polybrominated diphenyl ethers PBDE 实装 基板 実装 基板 Circuit Board 外壳 ケース Case 本表格依据 SJ T 11364 的规定编制 本表は SJ T 11364 の規定により作成したものです This table has been prepared in accordan...

Page 34: ...t requirement of GB T 26572 Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB T 26572 注 本产品符合欧洲的 RoHS 指令 上表中的 表示含有欧盟 RoHS 指令豁免的有害物质 注記 本製品は欧州の RoHS 指令に適合しています 上記表の は 欧州 RoHS 指令の適用除外である有害物質を含む ことを示します Note This product complies with EU RoHS directives In the above table indicates that hazardous subs...

Page 35: ... Precautions for Korean Radio Waves Act 针对韩国电波法的注意事项 Précautions pour la Loi coréenne relative aux ondes radio 사용자 안내문 기종별 사용자 안내문 A 급 기기 업무용 방송 통신기 자재 이 기기는 업무용 A 급 전자파 적합 기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에서 사용하는 것을 목적으로 합니다 ...

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