INSTALLATION
MOTO
MAN
4-5
ArcWorld II-200 System Manual
4.5
Assemble Cell Components
To make sure the cell is complete and to verify floor space efficiency, Motoman
recommends that all cell components be set in place together prior to anchoring to
the floor. Assemble the cell component in the order they appear below. Use Figure
4-3 and the system drawings to identify cell component locations.
4.5.1
Setting Up the Cell
Before permanently anchoring the cell components to the floor, set all pieces in
place and fasten them together.
1. Place the barrier stations side-by-side with the doors defining the front of the
cell.
2. Fasten both barrier stations together using the spanner plate and operator
station panel. Recheck the location of the barrier stations and adjust as
necessary.
3. Place the robot at the other end of the spanner plate and fasten them together.
Recheck the location of the barrier stations/robot module and adjust as
necessary.
4. Attach the guards on the outside of each barrier station.
5. Install light curtains.
6. Install barrier divider.
7. Construct the fencing around the cell. Stand the fencing up and fasten to
outer guards. Apply the arc shield to the fencing.
8. Remove the four positioner shipping bolts, two on each positioner.
9. Recheck the location of all components and adjust if necessary.
10. Place the controller, welder, and welder on/off switch in place. These
components can be placed anywhere the cables reach outside the cell.
However they must be placed a minimum of 152.4 mm (6 inches) from the
cell fencing.
4.6
Leveling and Securing the Equipment
After everything is in position, level the equipment and secure it to the floor. The
lag bolts are shipped in the accessories box. To level and secure the equipment,
proceed as follows:
CAUTION!
Handle ArcWorld II-200 components carefully to avoid damage.
1. Level the component by adjusting leveling bolts.
2. Insert a 1/2-inch concrete drill bit through center of leveling bolts and drill
holes for lag bolts.
3. Vacuum concrete dust from holes.
4. Lag robot/positioner common base to floor.
