9
Maintenance and Inspection
9.1
Inspection Schedule
9-2
HW1483028
HW1483028
Ta
bl
e 9-
1:
Inspe
ctio
n
Item
s (
S
hee
t 1 o
f 2)
Items
1)
Sche
du
le
Me
tho
d
Op
era
tio
n
Insp
ecti
o
n
Charge
Daily
1000HCy
cle
6000HCy
cle
12000HC
ycle
24000HC
ycle
36000HC
ycle
Sp
ecified
Lice
nsee
Service
1
A
lignmen
t mark
•
V
isua
l
Check ali
gnmen
t mark
a
cco
rdan
ce
a
t the home po
siti
on.
Check for
damage.
•••
2
E
xternal
lead
•
V
isua
l
Check for
d
amage
a
nd deterio
rati
on of lead
s.
•••
3
W
orkin
g a
rea
and
man
ipul
ator
•
V
isu
al
C
le
an
th
e w
ork
are
a i
f du
st
o
r
sp
atter is p
resen
t.
Check fo
r
damag
e and ou
ts
id
e cra
cks.
•••
4
S
,L
,U,R,
B
,T
-axes
motor
•
V
isu
al
C
he
ck fo
r
gre
ase
le
aka
ge.
2)
•••
5
B
ase
plate moun
ting bol
ts
•
S
panne
r
Wr
e
nc
h
T
igh
ten
loose bo
lts. Repl
ace if
n
ecessary
.
•••
6
C
o
ver mou
nting
screws
•
Sc
rewdriver
,
Wr
e
nc
h
T
igh
ten
loose
bo
lts.
Re
pla
ce
if
nece
ssa
ry
.
•••
7
S
,L
,U,R,
B
,T
-axes
motor
con
nector
•
Ma
nua
l
T
igh
ten
loose
bo
lts.
•••
8
C
o
nne
ctor base
•
Ma
nua
l
C
heck for
loose conn
ectors.
•••
9
W
ire
harne
ss in
man
ipu
lator
•
V
isua
l Mu
lti
m
ete
r
Check
for co
nduction
b
etween
the
main
co
nnecter
of b
ase
a
nd intermed
iate conne
cto
r wi
th manu
all
y sha
ki
ng the wire.
Check
for wear
of protec
tive spring
3)
••
•
Repl
ace it
2
400
0H intervals.
•
10
L
imit switche
s an
d dogs
(S,L,U-axes)
•
Sc
rewdriver
,
W
ren
ch
, Mu
ltim
et
er
T
igh
ten
loose
bo
lts.
Re
pla
ce
if
nece
ssa
ry
.
••
11
Battery p
ack in
m
a
nipula
tor
•
Repl
ace
th
e
battery p
a
ck wh
en
th
e
battery a
larm o
ccu
rs or
the
manip
ulator drove
for 360
00H.
••
12
S-axis spee
d reduce
r
••
Grease Gun
C
heck for
mal
fu
ncti
on. (R
epla
ce if ne
cessary
.)
4)
Supply
gr
ease (6000H cyc
le)
5)
Replace greas
e
.
(12000H cycle)
See
.
••
39/69