YASKAWA Motoman DX200 Setup Procedure Download Page 1

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MANUAL NO.

HW1481993

Part Number:

165559-1CD

Revision:

DX200

SETUP PROCEDURE MANUAL

STANDARD SYSTEM

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.

MOTOMAN INSTRUCTIONS

MOTOMAN-



INSTRUCTIONS

DX200 INSTRUCTIONS
DX200 OPERATOR’S MANUAL
DX200 MAINTENANCE MANUAL

The DX200 operator’s manual above corresponds to specific usage.
Be sure to use the appropriate manual.

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Summary of Contents for Motoman DX200

Page 1: ...roduct and prior to initial operation read these instructions thoroughly and retain for future reference MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR S MANUAL DX200 MAIN...

Page 2: ...he Programming Pendant 3 8 4 EAXA21 Boot Setup 4 1 5 Initialization of System Configuration in Maintenance Mode 5 1 6 Troubleshooting 6 1 6 1 Possible Failures at Preparation of the CF 6 1 6 2 Possibl...

Page 3: ...CD with system version pre installed distributed from Yaskawa design division Operation Time Approx 10 minutes Required Items Personal computer Windows which can use CD and CF CF or UCB for operation...

Page 4: ...indowsVISTA Windows7 which can use CD and CF Shipping CF CD with system version pre installed distributed from Yaskawa design division The CF used for YCP21 requires no pretreatment because it is alre...

Page 5: ...up 2 1 Preparing the CF for YCP21 2 Insert the CD with system version pre installed distributed from Yaskawa design division into the personal computer and start up the Explorer Then select double cli...

Page 6: ...Setup 4 Click Main CPU Board and then click the appropriate language in Language part SUPPLE MENT Each abbreviation indicates the language as follows JP Japanese US English DE German IT Italian ES Spa...

Page 7: ...Operation and click START PROHIBITED Never execute the following operations while data is being written into the CF Do not turn OFF the USB hub power supply Do not remove the USB port connection from...

Page 8: ...ayed in the second column under Target Drives To prepare seven CFs it takes approx two minutes 7 Remove the CF from the CF reader writer B Boot sector write in completed D File deletion completed F Fi...

Page 9: ...on 2 1 Preparing the CF for YCP21 on page 2 1 into the YCP21 board Board Layout of DX200 CF Slot and Inserting Direction 2 Move the CF slot cover to prevent the CF from dropping and fix the cover with...

Page 10: ...ready formatted by the CF manufacturer If it should not read the data format it with the following OS or file system before using Available file system format 2 Followings are the recommended CFs and...

Page 11: ...CF USB for Upgrading Write the data into the CF USB for operations which is to be inserted into the programming pendant as follows 1 Insert the CF into the CF reader writer and the USB into the USB sl...

Page 12: ...g 3 3 165559 1CD HW1481993 DX200 Standard Setup 2 Insert the CD with system version pre installed distributed from Yaskawa design division into the personal computer and start up Explorer Then select...

Page 13: ...USB for Upgrading 4 Check Main CPU Board and then click the appropriate language under Language SUPPLE MENT Each abbreviation indicates the language as follows JP Japanese US English DE German IT Ital...

Page 14: ...ing the CF USB for Upgrading 3 5 165559 1CD HW1481993 DX200 Standard Setup 5 Confirm that the version described in the Software Modification Instructions and the version in the following window are th...

Page 15: ...e CF reader writer Failure to observe these instructions may cause CF failure Never execute the following operations while data is being written into the USB Do not turn OFF the USB hub power supply D...

Page 16: ...tup 6 When the data has been written into the CF successfully OK is displayed in the second column under Target Drives To prepare seven CFs it takes approx five minutes 7 Remove the CF from the CF rea...

Page 17: ...ogramming pendant In this case start from the step 9 of the following procedures 1 Confirm that the main power supply of the DX200 is turned OFF 2 Insert an USB or a CF to the programming pendant When...

Page 18: ...dard Setup Before inserting an USB remove the rubber cap of the USB slot at the back side of the programming pendant USB Slot Position USB Inserting Direction The rubber cap is removed Remove the rubb...

Page 19: ...At this time the LED indicators blink as follows Bit map image appears Press 2 8 and HIGH SPEED simultaneously The four LED indicators blink clock wise The blinking cycle is irregular The indicators s...

Page 20: ...ip end such as ballpoint pen cap to touch the center of the window for approx two seconds 6 The cross cursor moves to the center left top left bottom right bottom and then right top of the window in t...

Page 21: ...application software for the programming pendant In case that the operating system software NK BIN has been already installed hold down INTERLOCK 9 and SELECT keys simultaneously and turn ON the DX200...

Page 22: ...etup 10 When START menu appears touch Programs and then Windows Explorer 11 Touch Storage Card folder to display the stored files in the CF and touch USB Memory to show the ones in the USB 12 Touch CE...

Page 23: ...ant lights When it is copied from the CF HOLD lamp on the programming pendant lights 14 When the dialog box indicating the completion of copy appears touch OK button at the right top of the dialog box...

Page 24: ...setup of the programming pendant has been completed SUPPLE MENT When the data have not been copied correctly the following dialog box appears Contact Yaskawa design division NOTE Refer to Chapter 5 I...

Page 25: ...1 board and turn ON the DX200 power supply The boot write in starts After approx 30 seconds boot write in is completed and the EAXA21 board LED indicator starts blinking 3 Turn OFF the DX200 power sup...

Page 26: ...Setup 5 Initialization of System Configuration in Maintenance Mode 1 Turn ON the DX200 main power supply while pressing MAIN MENU key 2 The initial window of the maintenance mode appears in approx 40...

Page 27: ...ion in Maintenance Mode 3 Touch SYSTEM and then SECURITY 4 Press SELECT key on the programming pendant The initial status of the mode is the editing mode 5 Use the cursor key of the programming pendan...

Page 28: ...1CD HW1481993 DX200 Standard Setup 6 Use the numeric keys of the programming pendant to enter a password specified by the manufacturer After entering the password press ENTER key 7 The mode changes to...

Page 29: ...Maintenance Mode 9 The LANGUAGE window to select a language appears Perform subsequent data settings for initialization in the same manner as the DX100 10 When the data settings for initialization is...

Page 30: ...s displayed Initialization needs approx 30 seconds 12 When initialization is completed the buzzer sounds for a moment and at the same time the message Initializing system data Don t turn the power OFF...

Page 31: ...the license sticker does not have to be recorded NOTE If the system does not start up in the Maintenance mode due to programming pendant hardware failure never put the licence sticker on it MANDATORY...

Page 32: ...YIF01 and EAXA21 indicate d 16 Select SYSTEM INFO and then VERSION to confirm that the version described in the Software Modification Instructions and the version in the following window are the same...

Page 33: ...ing the CF for YCP21 Section 3 1 Preparing the CF USB for Upgrading No Cause Remedy 1 The USB hub power supply is not turned ON Connect the AC adapter to the USB hub and insert the AC adapter into the...

Page 34: ...into the USB slot Insert a USB into the USB slot 3 The capacity of the CF USB is insufficient Click the drive of the relevant removable disc on the personal computer and delete all the data and files...

Page 35: ...file system that BootLoader cannot recognize Start SW Unlit Hold SW Lighted Other than above LEDs Lighted The CF is formatted by a file system that BootLoader cannot recognize Start SW Blink at 1 sec...

Page 36: ...tten in the Flash Rom of the programming pendant will be deleted if Flash Rom of the programming pendant is reformatted 1 While pressing INTERLOCK 9 and SELECT simultaneously turn ON the DX200 main po...

Page 37: ...1CD HW1481993 DX200 Standard Setup 6 Troubleshooting 6 3 Programming Pendant Flash Rom Format Procedure 4 Select Windows folder 5 The contents of the Windows folder are displayed 6 Select View menu De...

Page 38: ...g Pendant Flash Rom Format Procedure 6 6 165559 1CD HW1481993 DX200 Standard Setup 7 Touch DFORMAT_ALL_CLEAR EXE icon 8 Input TYPE KEY ID 777 and pressing ENTER key 9 Input Binary Partition Size 44000...

Page 39: ...sh Rom Format Procedure 10 Select 1 key and Pendant Flash Rom starts formatting 11 When the following message appears turn OFF the DX200 main power supply Please reboot to let DiskOnChip install itsel...

Page 40: ...2 A crosshair cursor at the center of the display moves in the follow ing order Center Upper left Lower left Lower right Upper right Press the center of the cursor for approx 2 seconds at each point...

Page 41: ...W1481993 DX200 Standard Setup 6 Troubleshooting 6 4 Redisplaying the Touch Calibration Display 4 Select OK to close the dialog box 5 Make sure the dialog box has closed then turn OFF the DX200 main po...

Page 42: ...s components is Displayed 6 10 165559 1CD HW1481993 DX200 Standard Setup 6 5 When the Message Cannot find YPP or one of its components is Displayed If the following message is displayed while using th...

Page 43: ...are are not written in the CF for the YCP21 Prepare the CF for YCP21 following the procedures in Section 2 1 Preparing the CF for YCP21 on page 2 1 and then insert the CF into the CF slot of YCP21 3 T...

Page 44: ...0 HW1481993 MANUAL NO Specifications are subject to change without notice for ongoing product modifications and improvements DX200 SETUP PROCEDURE MANUAL 44 44...

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