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7 Electrical Installation

32

YASKAWA

TOEPC71061737B GA800 Drive Installation & Primary Operation

Model

Terminals

Recommended

Gauge

AWG, kcmil

Applicable Gauge

(IP20 Applicable

Gauge

*1

)

AWG, kcmil

Wire Stripping

Length

*2

mm

Terminal Screw

Tightening Torque

N

m (in

lb)

Size

Shape

2010

R/L1, S/L2, T/L3

12

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

14

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

12

14 - 3

(14 - 3)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

14

14 - 10

(14 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

10

14 - 8

(-)

-

M4

Phillips/slotted combo

1.2 - 1.5

(10.6 - 13.3)

2012

R/L1, S/L2, T/L3

10

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

12

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

10

14 - 3

(14 - 3)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

14

14 - 10

(14 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

10

14 - 8

(-)

-

M4

Phillips/slotted combo

1.2 - 1.5

(10.6 - 13.3)

2018

R/L1, S/L2, T/L3

10

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

10

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

8

14 - 3

(14 - 3)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

14

14 - 10

(14 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

10

14 - 8

(-)

-

M4

Phillips/slotted combo

1.2 - 1.5

(10.6 - 13.3)

2021

R/L1, S/L2, T/L3

8

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

10

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

8

14 - 3

(14 - 3)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

14

14 - 10

(14 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

10

12 - 8

(-)

-

M4

Phillips/slotted combo

1.2 - 1.5

(10.6 - 13.3)

2030

R/L1, S/L2, T/L3

6

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

U/T1, V/T2, W/T3

8

14 - 6

(14 - 6)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

-, +1, +2

6

14 - 3

(14 - 3)

18

M5

Slotted (-)

2.3 - 2.5

(19.8 - 22)

*3

B1, B2

12

14 - 10

(14 - 10)

10

M4

Slotted (-)

1.5 - 1.7

(13.5 - 15)

8

10 - 8

(-)

-

M5

Phillips/slotted combo

2.0 - 2.5

(17.7 - 22.1)

Summary of Contents for GA800 Series

Page 1: ...GA800 Drive AC Drive for Industrial Applications Installation Primary Operation Catalog Code GA80Uxxxxxxxx 240 V class 1 to 150 HP 480 V class 1 to 600 HP PDF...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC71061737B GA800 Drive Installation Primary Operation...

Page 3: ...ng the Hanging Brackets to Move the Drive 19 Installation Position and Distance 19 Removing Reattaching Covers 20 Removing Reattaching the Cover Using Procedure A 21 Removing Reattaching the Cover Usi...

Page 4: ...t Signals for MFAO Terminals FM AM 66 Switch ON Termination Resistor for MEMOBUS Modbus Communications 67 11 Drive Control Duty Modes and Programming 67 Selecting the Control Method 67 Drive Duty Mode...

Page 5: ...bstances in This Product 102 15 RoHS 102 102 16 Safe Disable Input 103 Safe Disable Specifications 103 Notes 104 Using the Safe Disable Function 105 Safe Disable Circuit 105 Enabling and Disabling the...

Page 6: ...issued to the end user Yaskawa offers warranties only for the quality of our products in compliance with standards and specifications that are described in the manual Yaskawa does not offer other warr...

Page 7: ...the output can cause serious injury or death WARNING Electrical Shock Hazard The drive can cause a residual current with a DC component in the protective earthing conductor When a residual current ope...

Page 8: ...in life support machines or systems Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this product for special purposes such as machines o...

Page 9: ...er I Lot number J Output specifications K Input specifications L Catalog code Figure 4 1 Nameplate Example How to Read the Catalog Code Use the information in Figure 4 2 and Table 4 1 to read the driv...

Page 10: ...uty Selection to select Normal Duty rating ND or Heavy Duty rating HD Table 4 2 Three Phase AC 200 V Class Model Heavy Duty Rating HD Parameter C6 01 0 Normal Duty Rating ND Parameter C6 01 1 Default...

Page 11: ...17 5 4023 7 5 10 18 11 15 23 4 4031 11 15 24 15 20 31 4038 15 20 31 18 5 25 38 4044 18 5 25 39 22 30 44 4060 22 30 45 30 40 59 6 4075 30 40 60 37 50 74 9 4089 37 50 75 45 60 89 2 4103 45 60 91 55 75...

Page 12: ...120 Hz CL V f CLV AOLV PM and CLV PM 0 01 Hz to 400 Hz V f OLV and OLV PM 0 01 Hz to 590 Hz Frequency Accuracy Temperature Fluctuation Digital inputs Within 0 01 of the maximum output frequency 10 C...

Page 13: ...its for Frequency Reference DC Injection Braking at Start and Stop Overexcitation Braking High Slip Braking PID Control with Sleep Function Energy Saving Control MEMOBUS Modbus Communication RS 485 ma...

Page 14: ...e use a cooling fan or air conditioner to keep the internal air temperature in the permitted range Do not let the drive freeze You can use IP20 UL Open Type drives at a maximum of 60 C 140 F when you...

Page 15: ...04 F IP20 UL Open Type Heatsink External Mounting 10 C to 50 C 14 F to 122 F IP55 UL Type 12 Heatsink External Mounting front side 10 C to 50 C 14 F to 122 F IP55 UL Type 12 Heatsink External Mounting...

Page 16: ...0 5 51 140 5 51 284 11 18 8 0 32 M5 2070 2082 220 8 66 350 13 78 227 8 94 192 7 56 192 7 56 335 13 19 8 0 32 M6 Table 6 2 IP20 Exterior and Mounting Dimensions for Models 4002 to 4060 Model Dimensions...

Page 17: ...0 04 450 17 72 280 11 02 170 6 69 165 6 50 424 16 69 16 0 63 M6 2169 2211 264 10 39 543 21 38 335 13 19 190 7 48 182 7 17 516 20 31 17 5 0 69 M8 Table 6 4 IP20 Exterior and Mounting Dimensions for Mod...

Page 18: ...56 420 16 54 218 8 58 218 8 58 659 25 94 28 1 10 M10 4371 4414 440 17 32 800 31 50 472 18 58 370 14 57 370 14 57 757 29 80 28 1 10 M12 4477 4720 510 20 08 1136 44 72 480 18 90 450 17 72 450 17 72 1093...

Page 19: ...from falling equipment WARNING Crush Hazard When you lift the drive during installation or removal do not try to turn the drive over and do not ignore the hanging drive If you move a hanging drive to...

Page 20: ...e Mounting Derate the output current to align with the ambient temperature A 50 mm 2 in minimum B 30 mm 1 2 in minimum on both sides C 2 mm 0 08 in minimum between each drive D 120 mm 4 7 in minimum a...

Page 21: ...t a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove...

Page 22: ...8 67 in lb to 11 77 in lb Figure 6 8 Reattach the Front Cover 3 Reattach the keypad to the original position Removing Reattaching the Cover Using Procedure B DANGER Electrical Shock Hazard Do not exam...

Page 23: ...ctor C Connector holder Figure 6 9 Remove the Terminal Cover Keypad and Keypad Connector 2 Loosen the front cover screws Figure 6 10 Loosen the Front Cover Screws 3 Push on the four tabs found on each...

Page 24: ...front cover until it clicks into position while pushing on the hooks on the left and right sides of the front cover Note Make sure that you do not pinch wires or signal lines between the front cover...

Page 25: ...make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock The drive has internal capacitors that stay charged after...

Page 26: ...before you set the Application Preset function When you set the Application Preset function A1 06 0 it changes the I O terminal functions for the drive and it can cause equipment to operate unusually...

Page 27: ...7 Electrical Installation YASKAWA TOEPC71061737B GA800 Drive Installation Primary Operation 27 Figure 7 1 Standard Drive Connection Diagram...

Page 28: ...ower supply sinking sourcing mode or internal external power supply NOTICE Do not close the circuit between terminals SP SN A closed circuit between these terminals will cause damage to the drive Sink...

Page 29: ...for example DC power input Braking unit DC link choke Note Remove the jumper between terminals 1 and 2 to connect a DC link choke 1 DC power supply input 1 and DC power supply input 1 and Braking uni...

Page 30: ...f 10mm2 copper wire or 16 mm2 aluminum wire If you do not obey the standards and regulations it can cause serious injury or death The leakage current of the drive will be more than 3 5 mA in drive mod...

Page 31: ...manual for each device for recommended wire gauges to connect peripheral devices or options to terminals 1 2 3 B1 and B2 Contact Yaskawa or your nearest sales representative if the recommended wire ga...

Page 32: ...B1 B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 10 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 6 14 6 10 M4...

Page 33: ...7 13 5 15 6 8 6 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 1 14 1 6 1 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 3 14 3 6 3 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49...

Page 34: ...WAF 6 mm 8 9 71 80 4 4 1 0 M8 Hex bolt slotted 9 0 11 79 7 97 4 2211 R L1 S L2 T L3 250 2 250 2 0 250 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 300 2 300 3 0 300 37 M10 Hex socket ca...

Page 35: ...the range of applicable gauges 2 Remove insulation from the ends of wires to expose the length of wire shown 3 For wire gauges more than AWG 8 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 i...

Page 36: ...2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 Slot...

Page 37: ...49 B1 B2 10 14 8 14 8 10 M4 Slotted 1 5 1 7 13 5 15 8 10 6 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4038 R L1 S L2 T L3 6 14 3 8 3 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 8 14 4 10 4 18 M5 S...

Page 38: ...olt 5 4 6 0 47 8 53 1 4103 R L1 S L2 T L3 1 0 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 U T1 V T2 W T3 1 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 1 2 0 2 4 0 2 4 0 27 M8 Hex socke...

Page 39: ...2P M10 Hex self locking nut 20 177 2 2 350 M10 Hex bolt slotted 18 23 159 204 4302 R L1 S L2 T L3 3 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 3 0 2P 3 4 0 2P 2 0 4 0 2P...

Page 40: ...250 300 4P M12 Hex self locking nut 35 310 U T1 V T2 W T3 300 4P 2 0 300 4P 250 300 4P M12 Hex self locking nut 35 310 1 400 4P 3 0 400 4P 300 400 4P M12 Hex self locking nut 35 310 3 4 0 4P 2 4 0 4P...

Page 41: ...s Refer to Table 7 2 for procedures by drive model Table 7 2 Types of Wiring Procedure for the Main Circuit Terminal Block Model Procedure Reference 2004 2211 4002 4168 Procedure A 41 2257 2415 4208 4...

Page 42: ...l Use applicable tools as specified by the recommended conditions in the product manual If you use power tools to tighten the terminal screws use a low speed setting 300 to 400 r min Failure to obey c...

Page 43: ...3 79 7 in lb 2 3 Slotted Bit SF BIT SL 1 2X6 5 70 PHOENIX CONTACT 3 3 5 N m 26 6 31 0 in lb 2 3 M8 Hex socket cap WAF 6 mm Bit SF BIT HEX 6 50 PHOENIX CONTACT 8 12 N m 70 8 106 2 in lb 2 3 M10 Hex so...

Page 44: ...e different wiring cover shapes Only clip the section of the wiring cover that applies to the wired terminal If you clip areas that do not apply to wired terminals the protective enclosure will not ke...

Page 45: ...ws Make sure that there are no loose stranded wires or frayed wires after wiring is complete Main Circuit Terminal Block Wiring Procedure Remove the terminal cover before wiring the main circuit termi...

Page 46: ...tive level Make sure that you hold the cutaway section tightly when you remove pieces of the cutaway section Pieces of the cutaway section can fly out and cause injury Remove sharp edges from the wiri...

Page 47: ...TE Mode The drive is energized with an active Run command and b1 17 0 Run Command at Power Up Disregard Existing RUN Command B ALM LED Illuminates when the drive detects a fault Flashes when the drive...

Page 48: ...uto Tuning Mode Note Push on the keypad to set the drive to LOCAL Mode before using the keypad to operate the motor J USB Terminal Insertion point for a mini USB cable Uses a USB cable USB standard 2...

Page 49: ...8 Keypad Names and Functions YASKAWA TOEPC71061737B GA800 Drive Installation Primary Operation 49 Keypad Mode and Menu Displays Figure 8 2 Keypad Functions and Display Levels...

Page 50: ...nd from an external source while in Programming Mode Set b1 08 0 Disregard RUN while Programming to reject the Run command from an external source while in Programming Mode default Set b1 08 1 Accept...

Page 51: ...example in Programming Mode or when is flashing C RUN Illuminated The drive is in regular operation Flashing 1 The drive is decelerating to stop The drive received a Run command with a frequency refe...

Page 52: ...deceleration times 5 Run the motor without a load 6 Make sure that the drive is operating correctly and make sure that the host controller is sending commands to the drive 7 Connect the load 8 Run th...

Page 53: ...oxide lithium battery or an equivalent battery with these properties Nominal voltage 3 V Operating temperature range 20 C to 85 C 4 F to 185 F Nominal battery life 2 years 20 C 68 F ambient temperatur...

Page 54: ...me then push 6 Push or to select C1 01 then push 7 Push or to select the specified digit then push or to select the correct number Push Default to set the parameter to factory default Push Min Max to...

Page 55: ...Setup Screen when the drive is energized Yes The keypad will show the Initial Setup Screen when the drive is energized Control Circuit Terminal Block Functions Hx xx parameters set functions for the m...

Page 56: ...drive Sourcing Mode Install a jumper between terminals SC and SN NOTICE Damage to Equipment Do not close the circuit between terminals SC SP If you close the circuits terminals SC SP and terminals SC...

Page 57: ...itch S4 to PTC and set DIP switch S1 3 to V to set terminal A3 for PTC input AC Frequency reference common 0 V E G Connecting shielded cable Output Terminals Refer to Table 10 2 and Table 10 3 for a l...

Page 58: ...Serial Communication Terminals Type Terminal Terminal Name Function Signal Level Modbus Communication D Communication input output MEMOBUS Modbus communications Use an RS 485 cable to connect the dri...

Page 59: ...Control Circuit Wire Gauges and Tightening Torques Terminal Block Terminal Screw Size Tightening Torque N m in lb Bare Wire Crimp Ferrule Recommended Gauge mm2 AWG Applicable Gauge mm2 AWG Recommende...

Page 60: ...ther control circuit wiring If contact output terminal wiring is adjacent to other control circuit wiring it can cause incorrect operation of the drive and equipment from electrical interference Use a...

Page 61: ...screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect connections can also cause death or serious injury f...

Page 62: ...e the drive to malfunction Tighten all terminal screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect conn...

Page 63: ...Switch S1 2 A2 Sets the input signal type voltage current I current input DIP switch S1 3 A3 Sets the input signal type voltage current V voltage input D Dip switch S4 A3 Sets MFAI or PTC input AI an...

Page 64: ...r External Power Supply V Load Impedance k Sinking current mA 10 8 Vdc to 16 5 Vdc 1 0 k or more 16 mA maximum A External power supply B Load Impedance C Sinking current Figure 10 13 Wiring to Use Pul...

Page 65: ...nal Level A1 Voltage input S1 1 V Default H3 01 0 0 V to 10 V 0 to 100 input impedance 20 k 1 10 V to 10 V 100 to 100 input impedance 20 k Current input I 2 4 mA to 20 mA 0 to 100 input impedance 250...

Page 66: ...et MFAI Terminal A3 to PTC Input Set terminal A3 as an MFAI or as the PTC input for motor overload protection Use DIP switch S4 to set the input function Figure 10 15 Location of DIP Switch S4 Termina...

Page 67: ...rmination resistor for the RS 485 interface Figure 10 17 Location of DIP Switch S2 Table 10 10 MEMOBUS Modbus Communications Termination Resistor Setting DIP Switch S2 Description ON The built in term...

Page 68: ...oad Heavy Duty Rating HD 0 Extruder Conveyor Constant torque or high overload capacity 2 kHz 150 of the rated output current for 60 seconds The permitted frequency of overload is one time each 10 minu...

Page 69: ...Line to Line Resistance 1 Select this tuning mode after you replace the drive motor and motor cables Yes Drive Parameters Icon Description The parameter is available when operating the drive with V f...

Page 70: ...he Run command 0 Keypad 1 Analog Input 2 Memobus Modbus Communications 3 Option PCB b1 03 0182 Stopping Method Selection Sets the method to stop the motor after removing a Run command or entering a St...

Page 71: ...r the V f pattern E1 05 0304 Maximum Output Voltage Sets the maximum output voltage for the V f pattern E1 06 0305 Base Frequency Sets the base frequency for the V f pattern E1 09 0308 Minimum Output...

Page 72: ...ng Sets the gain of the analog signal input to MFAI terminal A2 H3 12 041A RUN Terminal A2 Bias Setting Sets the bias of the analog signal input to MFAI terminal A2 H3 13 041B Analog Input FilterTime...

Page 73: ...peedRange 4 PM Variable Torque 5 PM Constant Torque 6 Variable Torque 50Hz L1 02 0481 Motor Overload Protection Time Sets the operation time for the electronic thermal protector of the drive to preven...

Page 74: ...onnect peripheral options for example a DC link choke or braking resistor to terminals 1 2 3 B1 and B2 Incorrect wiring can cause serious injury or death Note The recommended wire gauges are based on...

Page 75: ...P4 56R E S4 56R E 2257 3 S2 38R X 1 0 2P S1 0 38R X 2 0 2P 2 0 2P S2 0 38R X 4 0 2P S4 0 38R 5 2313 2 S2 38R X 1 0 2P S1 0 38R X 3 0 2P S3 0 38R 5 4 0 2P S4 0 38R 5 250 2P S250 38R 5 2360 1 S2 12R X 3...

Page 76: ...S3 0 38R 5 4302 2 P2 38R X S2 38R X 1 0 2P S1 0 38R X 3 0 2P 3 0 2P S3 0 38R 5 4 0 2P S4 0 38R 5 4371 1 S2 12R X 3 0 2P S3 0 12R 5 250 2P 250 2P S250 12R 5 350 2P LCA350 12 X LCAX350 12 6 4414 1 S2 12...

Page 77: ...ng and peripheral device ratings to find the cause of the problem If you do not know the cause of the problem contact Yaskawa before you energize the drive or peripheral devices If you do not fix the...

Page 78: ...for cyclical load applications that frequently approach 150 overload 3 For fuses rated 601 800 amps Class T fuses must be used 400 V Class Table 12 3 Factory Recommended Fuses for 400 V Class Drive Mo...

Page 79: ...with UL Standards install a fuse for the DC power supply input Figure 12 2 shows a wiring example for a DC power supply that has two drives connected in parallel Figure 12 2 Wiring Example for DC Powe...

Page 80: ...d current for cyclic load applications that frequently approach 150 overload Table 12 5 Recommended DC Input Fuse Three Phase 400 V Class Drive Model Fuse Manufacturer Bussmann Model Quantity 4002 FWP...

Page 81: ...AC Uses the LVLC power supply in the drive Use the UL Listed class 2 power supply for external power supply 24 V external power supply PS AC Use the UL Listed class 2 power supply Drive Motor Overloa...

Page 82: ...eplate Auto Tuning the drive will automatically set E9 06 to the value input for Motor Rated Current L1 01 Motor Overload oL1 Protection No Hex Name Description Default Range L1 01 0480 Motor Overload...

Page 83: ...ase frequency The overload tolerance decreases as motor speed decreases because the cooling fan speed decreases and the ability of the motor to cool decreases in the low speed range The overload toler...

Page 84: ...ontinuously at 1 to 100 base frequency Operating slower than 1 speed at 100 load will cause motor overload 4 PM Variable Torque Use this setting for PM motors with derated torque characteristics The o...

Page 85: ...the motor cooling ability If the motor operates at frequencies less than commercial line power the drive will detect oL1 The drive triggers a fault relay output and the motor coasts to stop L1 02 Mot...

Page 86: ...Time Fault relay output terminal MA MC turns ON and MB MC turns OFF 3 Alarm Only The keypad shows oH3 and operation continues The output terminal set for Alarm H2 01 to H2 03 10 turns ON L1 04 Motor T...

Page 87: ...tomer must display the CE Mark on the final device containing this product Customers must verify that the final device complies with EU standards EU Declaration of Conformity Go to www yaskawa com and...

Page 88: ...efore you send a Run command If the drive incorrectly detects the polarity the drive can rotate in the direction opposite of the Run command and cause serious injury or death 2 For circuit protection...

Page 89: ...esentative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive Three Phase 200 V Class Model Terminals Recommended Gauge mm...

Page 90: ...4 10 M4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slo...

Page 91: ...15 16 10 16 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 35 2 5 35 25 35 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 16 2 5 16 16 20 M6 Hex socket cap WAF 5 mm 5 5 5 4...

Page 92: ...AF 6 mm 8 9 71 80 35 25 50 M8 Hex bolt slotted 9 0 11 79 7 97 4 2211 R L1 S L2 T L3 95 50 95 95 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 95 50 95 95 37 M10 Hex socket cap WAF 8 mm 1...

Page 93: ...se the length of wire shown 3 For wire gauges more than 30 mm2 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 in lb to 40 in lb 4 Install a GFCI with this wire gauge to maintain compliance wi...

Page 94: ...Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5...

Page 95: ...5 10 10 M4 Slotted 1 5 1 7 13 5 15 10 6 16 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4038 R L1 S L2 T L3 10 2 5 25 10 25 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 6 2 5 16 6 16 18 M5 Slotted 2...

Page 96: ...9 8 22 3 16 16 25 M6 Hex bolt 5 4 6 0 47 8 53 1 4103 R L1 S L2 T L3 35 16 50 50 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 U T1 V T2 W T3 35 16 50 50 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 1 50 25 70 50...

Page 97: ...P M10 Hex self locking nut 20 177 70 70 240 M10 Hex bolt slotted 18 23 159 204 4302 R L1 S L2 T L3 70 2P 25 95 2P 70 95 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 70 2P 25 95 2P 70 95 2P M10 He...

Page 98: ...king nut 35 310 3 70 4P 35 95 4P 95 4P M12 Hex self locking nut 35 310 95 2P 60 150 M12 Hex bolt slotted 32 40 283 354 4720 R L1 S L2 T L3 120 4P 70 150 4P 150 4P M12 Hex self locking nut 35 310 U T1...

Page 99: ...Bussmann 2082 FWH 225A FWH 250A 1 2110 FWH 225A FWH 250A 1 2138 FWH 275A FWH 300A 1 2169 FWH 275A FWH 350A 1 2211 FWH 325A FWH 450A 1 2257 FWH 600A 2313 FWH 800A 2360 FWH 1000A 2415 FWH 1000A 1 Yaskaw...

Page 100: ...the external filter system to comply with the EMC Directive Refer to Table 13 4 and Table 13 5 for the recommended fuses Table 13 4 Recommended Fuse Three Phase 200 V Class Drive Model Fuse Manufactur...

Page 101: ...er Bussmann Model Quantity 4002 FWH 50B 2 4004 FWH 50B 2 4005 FWH 50B 2 4007 FWP 60B 2 4009 FWH 60B 2 4012 FWH 60B 2 4018 FWH 80B 2 4023 FWH 90B 2 4031 FWP 150A 2 4038 FWH 200A 2 4044 FWH 200A 2 4060...

Page 102: ...ithin this period and will have no serious impact on the environment the human body or property The environment friendly use period for this product is 15 years This period is not the product warranty...

Page 103: ...015 Cat 3 PL e EMC IEC EN 61000 6 7 2015 Note SIL Safety Integrity Level Safe Disable Specifications The Safe Disable input provides the stop function that complies with Safe Torque Off as specified b...

Page 104: ...Movement Hazard Do not use the drive output signals to control external holding brakes or dynamic brakes for functional safety Use a system that conforms to the functional safety requirements Incorrec...

Page 105: ...r output function Figure 16 2 Safe Disable Function Wiring Example Enabling and Disabling the Drive Output Safe Torque Off Refer to Figure 16 3 for an example of drive operation when the drive changes...

Page 106: ...MOBUS Register 0020H Input 1 H1 HC Input 2 H2 HC MFDO Terminal H2 xx 21 MFDO Terminal H2 xx 121 bit C bit D ON Close the circuit ON Close the circuit OFF ON Baseblock Drive ready Normally displayed Re...

Page 107: ...may not be sufficient to fully erase the microSD card data Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card WEEE Di...

Page 108: ...or alarm 2 While the keypad is showing the fault or alarm code push RESET or on the keypad Fault This section gives information about some of the causes and possible solutions of faults You must use t...

Page 109: ...lem occurred Re energize the drive If the fault stays replace the control board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative CPF0...

Page 110: ...device 1 Find the device that caused the external fault and remove the cause 2 Clear the external fault input in the MFDI EF2 External Fault Terminal S2 MFDI terminal S2 caused an external fault throu...

Page 111: ...t is too low Increase the n8 84 setting from the default Consult the motor manufacturer for information about maximum setting values Incorrect values set in L8 93 Low Speed Pull out DetectionTime L8 9...

Page 112: ...ordinary IPM motor The current flowing in the motor is more than the value set in L8 27 Overcurrent Detection Gain for PM Control Methods Correct the value set in L8 27 The control method is set inco...

Page 113: ...ds cannot be connected to the CN5 C connector oFC01 Option Fault Connection Error The option card connected to connector CN5 C was changed during operation 1 De energize the drive 2 Refer to the optio...

Page 114: ...ne the ratios between the V f pattern frequency and voltage Decrease the voltage if it is too high compared to the frequency Adjust E1 04 to E1 10 V f Pattern Parameters For motor 2 adjust E3 04 to E3...

Page 115: ...A fault occurred on the machine Example The machine is locked Examine the machine and remove the cause of the fault oL4 Overtorque Detection 2 A fault occurred on the machine Example The machine is lo...

Page 116: ...connected wires in the encoder cable and repair problems Electrical interference along the encoder cable Isolate the encoder cable from the drive output line or a different source of electrical interf...

Page 117: ...re is a malfunction in the internal braking transistor of the drive Re energize the drive If the fault stays replace the control board or the drive For information about replacing the control board co...

Page 118: ...mmunications between the smartphone or tablet and keypad Make sure that no device around the keypad uses the same radio bandwidth 2400 MHz to 2480 MHz and prevent radio interference boL Braking Transi...

Page 119: ...detected a watchdog circuit exception while it received data from the controller Examine the MECHATROLINK cable connection If this error occurs frequently examine the wiring and decrease the effects...

Page 120: ...er to the drive Examine the main circuit power supply Turn ON the main circuit power supply to run the drive FbH Excessive PID Feedback The FbH detection level is set incorrectly Adjust b5 36 PID High...

Page 121: ...turn the phase advancing capacitors ON and OFF and use thyristor converters in the same power supply system there can be surge voltages that irregularly increase the input voltage The drive output cab...

Page 122: ...ccurred on the machine Example There is a broken pulley belt Examine the machine and remove the cause of the fault UL5 Mechanical Weakening Detection 2 The drive detected undertorque as specified by t...

Page 123: ...et E5 02 to E5 07 PM Motor Parameters 0 Set E5 01 PM Motor Code Selection correctly as specified by the motor For specialized motors refer to the motor test report and set E5 xx correctly When A1 02 5...

Page 124: ...ettings oPE16 Energy Saving Constants Error The Energy Saving parameters are not set in the applicable setting range Make sure that E5 xx is set correctly as specified by the motor nameplate data oPE1...

Page 125: ...Leakage Inductance Alarm The Auto Tuning results were not in the applicable parameter setting range Make sure that the input motor nameplate data is correct and do Auto Tuning again End7 No Load Curre...

Page 126: ...rtia tuning First decrease the test signal amplitude and then do Inertia Tuning If the error continues decrease the test signal frequency and do Inertia Tuning again Correctly set the motor inertia as...

Page 127: ...The parameter settings stored in the keypad and the parameter settings in the drive align or are being compared Backup Function Runtime Errors When an error occurs the keypad shows a code to identify...

Page 128: ...tions or drive capacity parameter settings are different between the keypad and the drive 1 Make sure that drive model and the value set in o2 04 Drive Model KVA Selection align 2 Restore the paramete...

Page 129: ...History Date of Publication Revision Number Section Revised Content May 2019 1 All Revision Reviewed and corrected entire documentation 4 5 6 12 Addition Protection design added along with correspond...

Page 130: ...TRICO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 http www yaskawa com br In the event that the end user of this product is to be the military and...

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