YASKAWA GA500 series Installation & Primary Operation Download

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20 Safe Disable Input

YASKAWA

TOEPC7106170YB YASKAWA AC Drive GA500 Installation & Primary Operation

223

Table 20.1 Applied Safety Standards and Unified Standards

Safety

Standards

Unified Standards

Functional
Safety

IEC/EN 61508:2010 (SIL3)

IEC 62061:2005/AMD2:2015 (SILCL3)

EN 62061:2005/A2:2015 (SILCL3)

IEC 61800-5-2:2016 (SIL3)

EN 61800-5-2:2017 (SIL3)

Machine
Safety

ISO/EN ISO 13849-1:2015 (Cat.3, PL e)

EMC

IEC 61000-6-7:2014

EN 61000-6-7:2015

IEC/EN 61326-3-1:2017

LVD

IEC 61800-5-1:2007/AMD1:2016

EN 61800-5-1:2007/A1:2017

Note:

SIL = Safety Integrity Level.

◆

Safe Disable Specifications

The Safe Disable input provides the stop function that complies with

“

Safe Torque Off

”

specified by IEC/EN61800-5-2. The Safe Disable input meets the requirements of ISO/
EN ISO 13849-1 and IEC/EN 61508. It also has a safety status monitor to detect safety
circuit errors.

When you install the drive as a component in a system, you must make sure that the
system complies with the applicable safety standards.

Refer to

Table 20.2

for safety function specifications.

Table 20.2 Safe Disable Specifications

Item

Description

Input/Output

•

Input: 2
Safe Disable input (H1, H2)
Signal ON level: 18 Vdc to 28 Vdc
Signal OFF level: -4 Vdc to +4 Vdc

•

Output: 1
MFDO safety monitor output for external device
monitor (EDM)

Response time from when the input opens to when
the drive output stops

3 ms or less

Response time from when the H1 and H2 terminal
inputs open to when the EDM signal operates

30 ms or less

Summary of Contents for GA500 series

Page 1: ...GA500 Finless Type Drive Installation Primary Operation Type CIPR GA50UxxxxAJxx Models 200 V Class Single Phase Input 1 6 to 3 HP 200 V Class Three Phase Input 1 6 to 25 HP 400 V Class Three Phase Input 1 2 to 25 HP PDF ...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation Primary Operation ...

Page 3: ...s 11 5 Moving the Drive 15 6 Receiving 16 How to Read the Catalog Code 18 Rated Output Current 19 7 Conditions 21 Installation Environment 21 Heatsink Plate Temperature 22 Monitor Heatsink Plate Temperature 23 Overheat Alarm Level 24 Surface Finish of Metal Surface 24 Thermal Compound 24 Installation Position and Clearances 24 Drive Watt Loss 25 Heavy Duty Rating HD Carrier Frequency 2 kHz 25 Heav...

Page 4: ... the Front Cover 51 10 Electrical Installation 52 Standard Connection Diagram 52 Main Circuit Terminal Block Wiring Procedure 55 Wire to the Main Circuit Terminal Block 55 Main Circuit Terminal Functions 61 Wire Selection 62 Single Phase 200 V Class 63 Three Phase 200 V Class 65 Three Phase 400 V Class 69 Motor and Main Circuit Connections 72 Control Circuit Terminal Block Functions 74 Input Termi...

Page 5: ...s before Stationary Auto Tuning for Line to Line Resistance and Stator Resistance Auto Tuning 101 Precautions before Using Deceleration Rate Tuning and KEB Tuning 101 12 Drive Start Up 102 Set up the Drive with General Purpose Setup Mode 102 Set and View Necessary Parameters 103 Automatic Parameter Settings Optimized for Specific Applications Application Presets 104 13 Maintenance 105 Part Replace...

Page 6: ...197 Short Circuit Protection 209 Low Voltage Wiring for Control Circuit Terminals 211 Drive Motor Overload and Overheat Protection 212 E2 01 Motor Rated Current FLA 212 E5 03 Motor Rated Current FLA 213 E9 06 Motor Rated Current FLA 213 L1 01 Motor Overload oL1 Protection 214 L1 02 Motor Overload Protection Time 218 L1 03 Motor Thermistor oH Alarm Select 219 L1 04 Motor Thermistor oH Fault Select ...

Page 7: ...YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation Primary Operation 7 21 Australian Standard 232 22 Disposal 232 Disposal Instructions 232 WEEE Directive 233 Revision History 234 ...

Page 8: ...jury General Safety Instructions Yaskawa Electric manufactures and supplies electronic components for a variety of industrial applications The selection and application of Yaskawa products is the responsibility of the designer of the equipment or the customer who assembles the final product Yaskawa is not responsible for how our products are incorporated into the final system design In all cases Y...

Page 9: ...and objects from the area around the drive motor and machine and attach covers couplings shaft keys and machine loads before you energize the drive If personnel are too close or if there are missing parts it can cause serious injury or death WARNING Sudden Movement Hazard Examine the I O signals and internal sequence with the engineer who made the DriveWorksEZ program before you operate the drive ...

Page 10: ... the drive These tests can cause damage to the drive NOTICE Do not operate a drive or connected equipment that has damaged or missing parts You can cause damage to the drive and connected equipment NOTICE Damage to Equipment Do not use steam or other disinfectants to fumigate wood for packaging the drive Use alternative methods for example heat treatment before you package the components Gas from ...

Page 11: ...nvironment Item Specification Area of Use Indoors inside enclosure panel Power Supply Overvoltage Category III IEC60664 Ambient Temperature Setting 10 C to 35 C 14 F to 95 F Drive reliability is better in environments where the temperature does not increase or decrease quickly When you install the drive in an enclosure use a cooling fan or air conditioner to keep the internal air temperature in th...

Page 12: ...tion Install the drive vertically for sufficient airflow to cool the drive 1 Refer to Derating Depending on Ambient Temperature on page 32 for information Table 4 2 Standard Item Specification Harmonized Standard UL 61800 5 1 EN 61800 3 EN 61800 5 1 Two Safe Disable inputs and one EDM output according to EN ISO 13849 1 Cat 3 PL e EN 61800 5 2 SIL3 Protection design IP20 UL Open Type Table 4 3 Prot...

Page 13: ...pacity will change the continuous operation time A Momentary Power Loss Recovery Unit is necessary to continue operation through a 2 s power loss on models 2001 to 2021 and 4001 to 4012 Heatsink Overheat Protection Thermistor Braking Resistor Overheat Protection Overheat detection for braking resistor optional ERF type 3 ED Stall Prevention Stall prevention is available during acceleration deceler...

Page 14: ... 15 kΩ 4 mA to 20 mA 250 Ω 0 mA to 20 mA 250 Ω Main speed reference Pulse train input maximum 32 kHz Starting Torque V f 150 3 Hz OLV 150 1 Hz OLV PM 100 5 speed AOLV PM 100 0 min 1 when high frequency injection is enabled EZOLV 100 10 speed Note Correctly select the drive and motor capacity for this starting torque in these control methods OLV AOLV PM Speed Control Range V f 1 40 OLV 1 100 OLV PM...

Page 15: ...f patterns or a user set V f pattern Main Control Functions Feed Forward Control Restart After Momentary Power Loss Speed Search Overtorque Detection Torque Limit 17 Step Speed max Accel Decel Switch S curve Acceleration Deceleration 3 wire Sequence Auto Tuning Rotational and Stationary Dwell Function Cooling Fan ON OFF Switch Slip Compensation Torque Compensation Frequency Jump Upper Lower Limits...

Page 16: ...Examine the catalog code to make sure that you received the correct model Examine the catalog code in the C C section of the drive nameplate to make sure that you received the correct model 3 Contact your supplier or Yaskawa sales office if you received an incorrect drive model or if the drive does not operate correctly 4 When you operate more than one drive check all drives and motors separately ...

Page 17: ... software version C The address of the head office of Yaskawa Electric Corporation D Accreditation standards E Ambient temperature specification F Enclosure protection design G Product number H Serial number I Output specifications J Input specifications K Catalog code Figure 6 1 Nameplate Information Example ...

Page 18: ...ass 2 Three Phase AC 200 V Class 4 Three Phase AC 400 V Class 4 Rated output current 1 5 EMC noise filter Finless type drives do not have built in EMC filters A Standard No built in EMC filter 6 Enclosure protection design J Finless IP20 UL Open Type 7 Environmental specification A Standard K Gas resistant M Humidity resistant and dust resistant N Oil resistant P Humidity resistant dust resistant ...

Page 19: ... Heavy Duty Rating HD C6 01 0 Normal Duty Rating ND C6 01 1 Default Maximum Applicable Motor Output kW HP Rated Output Current A Maximum Applicable Motor Output kW HP Rated Output Current A B001 0 1 1 6 0 8 0 2 1 6 1 2 B002 0 2 1 4 1 6 0 4 1 4 1 9 B004 0 4 1 2 3 0 0 75 3 4 3 5 B006 0 75 1 5 0 1 1 1 5 6 0 B010 1 5 2 8 0 2 2 3 9 6 B012 2 2 3 11 0 3 0 3 12 2 Table 6 3 Three Phase AC 200 V Class Model...

Page 20: ... 15 42 2056 11 15 47 0 15 20 56 2070 15 20 60 0 18 5 25 70 Table 6 4 Three Phase AC 400 V Class Model Heavy Duty Rating HD C6 01 0 Normal Duty Rating ND C6 01 1 Default Maximum Applicable Motor Output kW HP Rated Output Current A Maximum Applicable Motor Output kW HP Rated Output Current A 4001 0 2 1 2 1 2 0 4 1 2 1 2 4002 0 4 3 4 1 8 0 75 1 2 1 4004 0 75 2 3 4 1 5 2 4 1 4005 1 5 3 4 8 2 2 3 5 4 4...

Page 21: ...4 F to 95 F Drive reliability is better in environments where the temperature does not increase or decrease quickly When you install the drive in an enclosure use a cooling fan or air conditioner to keep the internal air temperature in the permitted range Do not let the drive freeze You can use finless type drives at a maximum of 50 C 122 F when you derate the output current 1 Humidity 95 RH or le...

Page 22: ...nce if components must be near the drive Components near the drive can cause incorrect drive operation from electrical interference NOTICE Do not let unwanted objects for example metal shavings or wire clippings fall into the drive during drive installation Put a temporary cover over the drive during installation Remove the temporary cover before start up Unwanted objects inside of the drive can c...

Page 23: ...Temperature to show the drive heatsink temperature Figure 7 1 U4 08 Heatsink Temperature When the heatsink plate is 89 C When you use a Multi function Analog Monitor Output When you use terminal AM set the parameters as shown in Table 7 3 Table 7 3 MFAO Settings Parameter Name Setting H4 01 Terminal AM Analog Output Select 408 U4 08 H4 02 Terminal AM Analog Output Gain 100 0 H4 03 Terminal AM Anal...

Page 24: ...the heating and cooling elements to each other and increases thermal transfer Apply the thermal compound between the heatsink plate and the mating surface The applicable thermal compound is different for different external heatsinks When you select and apply a thermal compound contact the thermal compound manufacturer for additional information Table 7 4 shows an example of thermal compound select...

Page 25: ...7 3 Installation Clearances Drive Watt Loss Heavy Duty Rating HD Carrier Frequency 2 kHz Table 7 5 Single Phase 200 V Class Finless Type Drive Drive Model Rated Output Current A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss B001 0 8 2 7 4 11 B002 1 6 2 10 7 17 B004 3 2 13 13 26 B006 5 2 17 23 40 B010 8 2 30 37 67 B012 11 2 40 48 88 ...

Page 26: ... 5 0 2 13 22 35 2010 8 0 2 17 37 54 2012 11 0 2 23 49 72 2021 17 6 2 36 83 119 2030 25 0 2 46 139 185 2042 33 0 2 67 175 242 2056 47 0 2 95 284 379 2070 60 0 2 157 377 534 Table 7 7 Three Phase 400 V Class Finless Type Drive Drive Model Rated Output Current A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss 4001 1 2 2 8 7 15 4002 1 8 2 10 10 20 4004 3...

Page 27: ...el Rated Output Current A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss B001 0 8 10 8 5 13 B002 1 6 10 10 9 19 B004 3 10 14 16 30 B006 5 10 18 28 46 B010 8 8 31 42 73 B012 11 8 41 55 96 Table 7 9 Three Phase 200 V Class Finless Type Drive Drive Model Rated Output Current A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Lo...

Page 28: ...urrent A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss 4001 1 2 8 9 11 20 4002 1 8 8 11 16 27 4004 3 4 8 15 31 46 4005 4 8 8 18 42 60 4007 5 6 8 18 49 67 4009 7 3 8 25 65 90 4012 9 2 8 32 85 117 4018 14 8 8 52 149 201 4023 18 8 92 207 299 4031 24 8 75 240 315 4038 31 8 108 319 427 Normal Duty Rating ND Table 7 11 Single Phase 200 V Class Finless Ty...

Page 29: ... Output Current A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss 2001 1 2 2 7 5 12 2002 1 9 2 9 9 18 2004 3 5 2 11 16 27 2006 6 2 14 25 39 2010 9 6 2 25 51 76 2012 12 2 2 30 61 91 2021 21 2 52 111 163 2030 30 2 59 175 234 2042 42 2 101 250 351 2056 56 2 127 357 484 2070 70 2 202 455 657 Table 7 13 Three Phase 400 V Class Finless Type Drive Drive Mod...

Page 30: ...460 Screw Sizes and Tightening Torques Table 7 14 shows the correct screw sizes and tightening torques to safety the drive to a metal surface enclosure panel Table 7 14 Screw Sizes and Tightening Torques Drive Model Screw Size Tightening Torque N m lbf in B001 B012 M5 2 0 2 5 17 7 22 1 2001 2021 M5 2 0 2 5 17 7 22 1 2030 2056 M5 2 0 2 5 17 7 22 1 2070 M6 4 0 5 0 35 4 44 3 4001 4012 M5 2 0 2 5 17 7...

Page 31: ...ound across the full surface of the application area on the heatsink Tightly push the drive against the metal surface enclosure panel Clean off the unwanted thermal compound from around the drive perimeter A Metal surface enclosure panel B Heatsink plate C Screws D Finless type drive E Drive mounting area Figure 7 4 Install the Drive ...

Page 32: ...mbient Temperature When you install drives in an area where ambient temperatures are higher than the rated conditions set L8 12 Ambient Temperature Setting and L8 35 Installation Method Selection Derate the output current as specified in Figure 7 6 No Hex Name Description Default Range L8 12 04B8 Ambient Temperature Setting Sets the ambient temperature of the drive installation area 40 C 10 C 60 C...

Page 33: ...t install finless type drives side by side 2 IP20 UL Type 1 Use this setting to install IP20 UL Type 1 drives You cannot install a UL Type 1 Kit optional on a finless type drive 3 External Heatsink Finless Use this setting when the heatsink cooling fin is outside the enclosure panel or when you install a finless type drive A L8 35 3 External Heatsink Finless default setting B L8 35 0 IP20 UL Open ...

Page 34: ...izard Mobile App to program the drive Uses a USB cable USB standard 2 0 type A mini B to connect the drive to a PC Android smartphone or tablet B RUN Key Starts the drive in LOCAL Mode Starts the operation in Auto Tuning Mode Note Before you use the keypad to operate the motor push on the keypad to set the drive to LOCAL Mode C STOP Key Stops drive operation Note Uses a stop priority circuit Push ...

Page 35: ...ntered in b1 01 and the Run command source selected in b1 02 E ALM ERR LED Illuminated The drive detects a fault OFF There are no drive faults or alarms Flashing Alarm Operation Errors An Auto Tuning error Note The LED will illuminate to identify a fault if the drive detects a fault and an alarm at the same time F READY LED Illuminated The drive is operating or is ready for operation OFF The drive...

Page 36: ...ve Mode The drive received a Fast Stop command The safety function shut off the drive output You pushed on the keypad while the drive is operating in REMOTE Mode The drive is energized with an active Run command and b1 17 0 Run Command at Power Up Disregard Existing RUN Command H Left Arrow Key Moves the cursor to the left Up Arrow Key Down Arrow Key Moves to a different screen Selects parameter n...

Page 37: ...d from an external source L REV LED Illuminated The drive received a Reverse run command M DWEZ LED Illuminated The drive is In DriveWorksEZ operation N RJ 45 Connector Connects to the drive Use an RJ 45 8 pin straight UTP CAT5e extension cable to install the keypad in a different location than the drive WARNING Sudden Movement Hazard If you change the control source when b1 07 1 LOCAL REMOTE Run ...

Page 38: ...l Pass through Pass through point to connect a USB cable to the drive to use the DriveWizard PC tool or the DriveWizard Mobile App to program the drive Uses a USB cable USB standard 2 0 type A mini B to connect the drive to a PC Android smartphone or tablet B RJ 45 Connector Pass through Connects to the drive Use an RJ 45 8 pin straight UTP CAT5e extension cable to use the keypad option to program...

Page 39: ...8 Overview of Keypad Components and Functions YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation Primary Operation 39 Keypad Mode and Menu Displays Figure 8 3 Keypad Functions and Display Levels ...

Page 40: ...ive Exterior and Mounting Dimensions IP20 UL Open Type B001 to B004 2001 to 2006 Figure 9 1 Exterior and Mounting Dimensions Table 9 1 Single Phase 200 V Class Finless Type Drive Model Dimensions mm in Est Weight kg lb W H D W1 H1 t1 d B001 68 2 68 128 5 04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 B002 68 2 68 128 5 04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 B004 68 2 68 128 5 04 81 3 19 56...

Page 41: ...n Est Weight kg lb W H D W1 H1 t1 d 2001 68 2 68 128 5 04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 2002 68 2 68 128 5 04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 2004 68 2 68 128 5 04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 2006 68 2 68 128 5 04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 B006 to B012 2010 to 2021 4001 to 4012 Figure 9 2 Exterior and Mounting Dimensions ...

Page 42: ...mm in Est Weight kg lb W H D W1 H1 t1 d 2010 108 4 25 128 5 04 72 5 2 85 96 3 78 118 4 65 4 0 16 M5 0 8 1 76 2012 108 4 25 128 5 04 81 3 19 96 3 78 118 4 65 4 0 16 M5 0 9 1 98 2021 140 5 51 128 5 04 78 3 07 128 5 04 118 4 65 4 0 16 M5 1 2 2 65 Table 9 5 Three Phase 400 V Class Finless Type Drive Model Dimensions mm in Est Weight kg lb W H D W1 H1 t1 d 4001 108 4 25 128 5 04 75 2 95 96 3 78 118 4 6...

Page 43: ...8 4 65 4 0 16 M5 1 0 2 20 4012 140 5 51 128 5 04 78 3 07 128 5 04 118 4 65 4 0 16 M5 1 2 2 65 2030 2070 4018 4038 Figure 9 3 Exterior and Mounting Dimensions Table 9 6 Three Phase 200 V Class Finless Type Drive Model Dimensions mm in Est Weight kg lb W H D W1 H1 t1 d 2030 140 5 51 260 10 24 145 5 71 122 4 80 248 9 76 5 0 20 M5 2 9 6 39 2042 140 5 51 260 10 24 145 5 71 122 4 80 248 9 76 5 0 20 M5 3...

Page 44: ...el Dimensions mm in Est Weight kg lb W H D W1 H1 t1 d 4018 140 5 51 260 10 24 145 5 71 122 4 80 248 9 76 5 0 20 M5 2 6 5 73 4023 140 5 51 260 10 24 145 5 71 122 4 80 248 9 76 5 0 20 M5 2 8 6 17 4031 180 7 09 300 11 81 147 5 79 160 6 30 284 11 18 5 0 20 M5 4 1 9 04 4038 180 7 09 300 11 81 147 5 79 160 6 30 284 11 18 5 0 20 M5 4 3 9 48 Installation Position and Clearances Install the drive as shown ...

Page 45: ...re that there is sufficient space for wiring and airflow Tightly push the drive heatsink plate against the metal surface enclosure panel for correct thermal transfer between the drive and the metal surface Note You cannot install finless type drives side by side A 30 mm 1 18 in minimum B 100 mm 3 94 in minimum C Metal surface enclosure panel Figure 9 5 Installation Clearances ...

Page 46: ...f the external heatsink RθHSP Drive heatsink plate thermal resistance This value is 0 05 K W RθHSP EHS You can use the formula to calculate thermal resistance between the drive heatsink plate and the external heatsink Ath Heat transfer area between drive heatsink plate and external heatsink Note Heat generation across the drive heatsink plate is not equal because of the arrangement of internal com...

Page 47: ...ect External Heatsink by Thermal Resistance Use the formula to calculate the maximum thermal resistance RθEHS_max of the external heatsink Select an external heatsink with a smaller thermal resistance than RθEHS_max Make sure that the dimensions of the external heatsink are close to the drive dimensions H W If the thermal resistance of the external heatsink is large but the dimensions of the exter...

Page 48: ...rmula to calculate the heatsink plate temperature and examine the external heatsink If THSP value is lower than the maximum temperature of the heatsink you can use the selected external heatsink Refer to Monitor Heatsink Plate Temperature on page 23 to monitor drive heatsink plate temperature External Heatsink Selection The examples show applicable heatsink selection for drive model 2006 when C6 0...

Page 49: ... external heatsink EF 98 L 150 is 1 6 K W You can use the formula to calculate the heatsink plate temperature The temperature of the heatsink plate is lower than the maximum value of 90 C so you can use it Because the thermal transfer area is 70 of the drive mounting area and the environmental conditions can change because dust and unwanted material can decrease the cooling capacity of the externa...

Page 50: ...Cover 1 Use a slotted screwdriver to unlock the front cover of the drive Use a slotted screwdriver with a tip width of 2 5 mm 0 1 in or less and a thickness of 0 4 mm 0 02 in or less A Front cover lock Figure 9 7 Unlocking 2 Pull down then pull away from the drive to remove the front cover Figure 9 8 Remove the Front Cover ...

Page 51: ... sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover Figure 9 9 Reattach the Front Cover 2 Use a slotted screwdriver to lock the front cover of the drive Use a slotted screwdriver with a tip width of 2 5 mm 0 1 in or less and a thickness of 0 4 mm 0 02 in or less A Front cover lock Figure 9 10 Locking the Front Cover ...

Page 52: ...ry or death from moving equipment WARNING Sudden Movement Hazard Correctly wire the start stop and safety circuits before you energize the drive If you momentarily close a digital input terminal it can start a drive that is programmed for 3 Wire control and cause serious injury or death from moving equipment WARNING Sudden Movement Hazard When you use a 3 Wire sequence set A1 03 3330 Initialize Pa...

Page 53: ...10 Electrical Installation YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation Primary Operation 53 Figure 10 1 Standard Drive Connection Diagram ...

Page 54: ... AC to operate the control circuit while the main circuit power supply is OFF 9 To set the MFDI power supply Sinking Sourcing Mode or internal external power supply install or remove a jumper between terminals SC SP or SC SN depending on the application NOTICE Damage to Equipment Do not close the circuit between terminals SP SN If you close the circuits between terminals SC SP and terminals SC SN ...

Page 55: ...e servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF measure for dangerous voltages to make sure that the drive is safe If you do work on the drive when it...

Page 56: ... screws Users can purchase wiring tools from Yaskawa Contact Yaskawa or your nearest sales representative for more information Wire gauges on existing drive models to be replaced may not match wire gauge ranges on new drives Contact Yaskawa or your nearest sales representative for more information about the connection procedures Do not tighten the terminal screws at an angle of 5 degrees or more F...

Page 57: ...ommended Wiring Tools Screw Size Screw Shape Wire Gauge Adapter Bit Torque Driver Model Tightening Torque Torque Wrench Tightening Torque Model Manufac turer M3 Bit SF BIT SL 0 5X3 0 70 PHOENIX CONTACT TSD M 1 2NM 0 3 1 2 N m 2 7 10 6 lbf in M4 Bit SF BIT SL 1 0X4 0 70 PHOENIX CONTACT TSD M 3NM 1 2 3 0 N m 10 6 26 6 lbf in M5 1 25 mm2 AWG 10 Bit SF BIT SL 1 2X6 5 70 PHOENIX CONTACT TSD M 3NM 1 2 3...

Page 58: ...ench that can apply this torque measurement range Remove IP20 Terminal Protective Cover Remove the IP20 terminal protective cover for the application 1 Put a slotted screwdriver blade into the slit to push the hook of the IP20 terminal protective cover A Slotted screwdriver B Slit C IP20 terminal protective cover Figure 10 5 Put the Screwdriver Blade into the Slit ...

Page 59: ...over 3 Remove IP20 terminal protective cover Figure 10 7 Remove IP20 Terminal Protective Cover Main Circuit Terminal Block Wiring Procedure When terminals R L1 S L2 T L3 and terminal have IP20 terminal protective covers remove the cover on the terminal where you will wire 1 Put wires with prepared ends into the main circuit terminal block Look through the opening in the drive case to make sure tha...

Page 60: ...rive GA500 Installation Primary Operation Figure 10 8 Install the Electrical Wire Note There is a jumper between terminals 1 and 2 Remove the jumper then wire to terminals 1 and 2 2 Tighten the screws to the specified torque Figure 10 9 Tighten Terminal Block Screws ...

Page 61: ... input To connect a commercial power supply S L2 T L3 L L1 Main circuit power supply input N L2 U T1 Drive output Drive output To connect a motor V T2 W T3 DC power input DC power input 1 and 2 To connect a DC link choke Note Remove the jumper between terminals 1 and 2 to connect a DC link choke 1 DC link choke connection 2 B1 Braking resistor connection To connect a braking resistor or braking re...

Page 62: ...ng Torques on page 175 for wire gauges and tightening torques as specified by European standards Refer to Main Circuit Wire Gauges and Tightening Torques on page 197 for wire gauges and tightening torques as specified by UL standards These tables use icons in Table 10 3 to show the shapes of the screw heads Table 10 3 Icons to Identify Screw Shapes Icon Screw Shape Phillips slot combo Slotted Hex ...

Page 63: ... 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 B002 L L1 N L2 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 B004 L L1 N L2 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 ...

Page 64: ... 12 14 10 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 B010 L L1 N L2 10 12 10 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 10 12 10 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 B012 L L1 N L2 8 14 8 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 12 14 10 10 M4 1 5 1 7 13 5 15 1 8 14 8 10 M4 1 5 1 7 13...

Page 65: ... 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 2 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 2002 R L1 S L2 T L3 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 2 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 2004 R L1 S L2 T L3 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 ...

Page 66: ...W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 2 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 2010 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 12 14 10 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 2012 R L1 S L2 T L3 12 14 10 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 12 14 10 8 ...

Page 67: ... 8 10 M4 1 5 1 7 13 5 15 1 2 8 14 8 10 M4 1 5 1 7 13 5 15 B1 B2 14 14 10 10 M4 1 5 1 7 13 5 15 8 14 8 M4 1 2 1 5 10 6 13 3 2030 R L1 S L2 T L3 8 12 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 8 12 6 10 M4 1 5 1 7 13 5 15 1 2 6 12 6 10 M4 1 5 1 7 13 5 15 B1 B2 12 12 8 10 M4 1 5 1 7 13 5 15 8 10 6 M5 2 0 2 5 17 7 22 1 2042 R L1 S L2 T L3 6 12 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 6 12 6 10 M4 1 5 1 7 13...

Page 68: ...056 R L1 S L2 T L3 4 10 2 18 M5 4 1 4 5 36 40 U T1 V T2 W T3 4 10 2 18 M5 AWG 10 2 3 2 5 19 8 22 AWG 8 4 1 4 5 36 40 1 2 2 8 2 18 M5 4 1 4 5 36 40 B1 B2 8 12 6 10 M4 1 5 1 7 13 5 15 6 8 4 M6 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 2 6 1 20 M6 5 5 5 45 49 U T1 V T2 W T3 2 8 1 20 M6 5 5 5 45 49 1 2 1 6 1 0 20 M6 5 5 5 45 49 B1 B2 8 12 6 10 M4 1 5 1 7 13 5 15 4 6 4 M6 5 4 6 0 47 8 53 1 1 Remove insulat...

Page 69: ...U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 14 14 10 M4 1 2 1 5 10 6 13 3 4002 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 14 14 10 M4 1 2 1 5 10 6 13 3 4004 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 ...

Page 70: ...T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 4007 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 1...

Page 71: ...T3 14 14 12 10 M4 1 5 1 7 13 5 15 1 2 10 12 8 10 M4 1 5 1 7 13 5 15 B1 B2 14 14 12 10 M4 1 5 1 7 13 5 15 10 14 10 M4 1 2 1 5 10 6 13 3 4018 R L1 S L2 T L3 10 12 8 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 12 8 10 M4 1 5 1 7 13 5 15 1 2 10 14 8 10 M4 1 5 1 7 13 5 15 B1 B2 14 14 12 10 M4 1 5 1 7 13 5 15 10 14 6 M5 2 0 2 5 17 7 22 1 4023 R L1 S L2 T L3 8 14 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 ...

Page 72: ...2 8 10 M4 1 5 1 7 13 5 15 8 10 6 M6 5 4 6 0 47 8 53 1 4038 R L1 S L2 T L3 6 12 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 8 12 6 10 M4 1 5 1 7 13 5 15 1 2 4 10 2 18 M5 AWG 10 2 3 2 5 19 8 22 AWG 8 4 1 4 5 36 40 B1 B2 10 14 6 10 M4 1 5 1 7 13 5 15 6 10 6 M6 5 4 6 0 47 8 53 1 1 Remove insulation from the ends of wires to expose the length of wire shown Motor and Main Circuit Connections WARNING Electric...

Page 73: ... for different drive models A DC bus terminal B Connect to the drive ground terminal C Ground the motor case D Three Phase Motor E Use terminals R L1 S L2 and T L3 for three phase power supply input Use terminals L L1 and N L2 for single phase power supply input F Input Protection Fuses or Circuit Breakers Figure 10 10 Wiring the Main Circuit and Motor ...

Page 74: ...can cause death or serious injury WARNING Sudden Movement Hazard Check the I O signals and the external sequences for the drive before you set the Application Preset function When you set the Application Preset function A1 06 0 it changes the I O terminal functions for the drive and it can cause equipment to operate unusually This can cause serious injury or death NOTICE Damage to Equipment Do not...

Page 75: ... supply Install the jumper to close the circuit between terminals SC SN NOTICE Damage to Equipment Do not close the circuit between terminals SC SP If you close the circuits between terminals SC SP and terminals SC SN at the same time it will cause damage to the drive External power supply Remove the jumper from the MFDI terminals It is not necessary to close the circuit between terminals SC SP an...

Page 76: ...frequency reference pulse train input Master frequency reference Response frequency 0 kHz to 32 kHz H level duty 30 to 70 H level voltage 3 5 V to 13 2 V L level voltage 0 0 V to 0 8 V Input impedance 3 kΩ V Power supply for frequency setting 10 5 V allowable current 20 mA maximum A1 MFAI1 Master frequency reference Voltage input Use H3 01 Terminal A1 Signal Level Select to select the signal level...

Page 77: ...mon Multi function Photocoupler Outputs P1 Multi function photocoupler output 1 During RUN Photocoupler output 48 V 2 mA to 50 mA C1 P2 Multi function photocoupler output 2 Speed agree 1 C2 Table 10 6 Control Circuit Monitor Output Terminals Type Terminal Name Default Function Signal Level Monitor Output MP Pulse train output Output frequency 32 kHz maximum Refer to Pulse Train Output page 85 for ...

Page 78: ...mA AC External 24 V power supply ground 0 V Serial Communication Terminals Refer to Table 10 8 for a list of serial communication terminals and functions Table 10 8 Serial Communication Terminals Type Termi nal Terminal Name Function Signal Level Modbus Communication D Communica tion input output MEMOBUS Modbus communications Use an RS 485 cable to connect the drive Note Set DIP switch S2 to ON to...

Page 79: ...rrules on the wire ends to make the wiring procedure easier and more reliable Table 10 9 Control Circuit Wire Gauges and Tightening Torques Terminal Block Terminal Screw Size Tighten ing Torque N m lbf in Bare Wire Crimp Ferrule Recomm Gauge mm2 AWG Applica ble Gauge mm2 AWG Recomm Gauge mm2 AWG Applica ble Gauge mm2 AWG TB1 1 PS S1 S7 SN SC SP M2 0 22 0 25 1 95 2 21 0 75 18 Stranded wire 0 25 1 0...

Page 80: ... AI 0 25 6 YE AI 0 25 6 BU 10 5 6 0 0 8 2 0 0 34 22 AI 0 34 6 TQ 10 5 6 0 0 8 2 0 0 5 20 AI 0 5 6 WH AI 0 5 6 OG 12 0 6 0 1 1 2 5 0 75 18 AI 0 75 6 GY AI 0 75 6 WH 12 0 6 0 1 3 2 8 1 0 17 AI 1 6 RD AI 1 6 YE 12 0 6 0 1 5 3 0 Wiring the Control Circuit Terminal WARNING Electrical Shock Hazard Do not remove covers or touch circuit boards while the drive is energized If you touch the internal compone...

Page 81: ...ct operation of the drive and equipment from electrical interference Wire the grounding terminal and main circuit terminals then wire the control circuit terminals 1 Remove the front cover from the drive You must remove the keypad to move Jumper S5 Figure 10 13 Remove the Front Cover 2 Refer to the figure and wire the control circuit Use a slotted screwdriver with a blade width of 2 5 mm 0 1 in or...

Page 82: ...ss Figure 10 14 Wiring Procedure for the Control Circuit Note It is easier to wire TB1 1 first then TB1 2 then TB1 3 Do not solder the core wire Soldered wiring connections can become loose and cause the drive to malfunction Tighten all terminal screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect connec...

Page 83: ...you moved Jumper S5 attach the keypad before you attach the front cover If you did not move Jumper S5 attach the front cover Make sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover Figure 10 16 Reattach the Front Cover Switches and Jumpers on the Terminal Board The terminal board has switches to adapt the drive I Os to the external ...

Page 84: ...or OFF Control I O Connections This section gives information about the settings for the listed control circuit I O signals MFDI terminals S1 to S7 Pulse train output terminal MP MFAI terminal A2 MFAO terminal AM MEMOBUS Modbus communications terminals D D AC Set Sinking Mode Sourcing Mode Close the circuit between terminals SC SP and SC SN to set the sinking mode sourcing mode and the internal ex...

Page 85: ...put You can use pulse train monitor output terminal MP for sourcing mode or for sinking mode Use for sourcing mode The load impedance changes the voltage level of the pulse train output signal Load Impedance RL kΩ Output Voltage VMP V 1 5 kΩ or more 5 Vor more 4 0 kΩ or more 8 Vor more 10 kΩ or more 10 Vor more Note Use the formula in Figure 10 18 to calculate the necessary load resistance kΩ to i...

Page 86: ...pply changes the voltage level of the pulse train output signal Keep the voltage from an external source between 10 8 Vdc to 16 5 Vdc Adjust the load impedance to keep the current at 16 mA or lower External Power Supply V Load Impedance kΩ Sinking current mA 10 8 Vdc to 16 5 Vdc 1 0 kΩ or more 16 mA maximum A External power supply B Load Impedance C Sinking current Figure 10 19 Wiring to Use Pulse...

Page 87: ...able 10 12 MFAI Terminal A2 Signal Settings Terminal Input Signal DIP Switch Settings Parameter Switch Setting No Signal Level A2 Current input S1 I Default H3 09 2 4 mA to 20 mA 0 to 100 input impedance 250 Ω 3 0 mA to 20 mA 0 to 100 input impedance 250 Ω Voltage input V 0 0 V to 10 V 0 to 100 with zero limit input impedance minimum 15 kΩ 4 10 V to 10 V 100 to 100 input impedance minimum 15 kΩ No...

Page 88: ...Terminal AM Set the signal type for terminal AM to voltage or current output Use jumper S5 and H4 07 Terminal AM Signal Level Select to set the signal type Figure 10 21 Location of Jumper Switch S5 Termi nal Types of Output Signals Jumper S5 Parameter No Signal Level AM Voltage output Default H4 07 0 0 V to 10 V Current output 2 4 mA to 20 mA ...

Page 89: ...he built in termination resistor is OFF 11 Auto Tuning Auto Tuning uses motor characteristics to automatically set drive parameters for vector control Think about the type of motor drive control method and the motor installation environment and select the best Auto Tuning method WARNING Injury to Personnel Rotational Auto Tuning rotates the motor at 50 or more of the motor rated frequency Make sur...

Page 90: ...e motor load is less than 30 x x Stationary Auto Tuning 1 T1 01 1 When you cannot decouple the motor and load When the motor load is more than 30 When the information from the motor test report or motor nameplate is not available With Stationary Auto Tuning the energized drive stays stopped for approximately 1 minute During this time the drive automatically measures the necessary motor parameters ...

Page 91: ...x Motor Rated Slip Frequency T1 10 Hz x 1 Motor Iron Loss T1 11 W x 2 Test Mode Selection 3 T1 12 x 4 No Load Voltage T1 13 V x 5 x 5 1 Shows 0 Hz as the default value If you do not know the Motor Rated Slip Frequency keep the setting at 0 Hz 2 Input this value when A1 02 0 Control Method Selection V f 3 If T1 12 1 Test Mode Selection Yes when you run the motor in Drive Mode for the first time aft...

Page 92: ...t report or motor nameplate is available Rotational Stationary Auto Tuning that energizes the motor is not done Manually input the necessary motor parameters x x PM Stationary Auto Tuning T2 01 1 When the information from the motor test report or motor nameplate is not available Note With Stationary Auto Tuning the energized drive stays stopped for approximately 1 minute During this time the drive...

Page 93: ... control parameters that are necessary to set n8 35 1 Initial Pole Detection Method High Frequency Injection or n8 57 1 HFI Overlap Selection Enabled Applicable to IPM motors only Do Auto Tuning with the motor connected to the drive Note When you set n8 35 1 or n8 57 1 do High Frequency Injection Auto Tuning Set the data on the motor nameplate to the drive before you do High Frequency Injection Au...

Page 94: ...F 2 FFFF 2 PM Motor Type T2 03 x x PM Motor Rated Power T2 04 kW x x x x PM Motor Rated Voltage T2 05 V x x x x PM Motor Rated Current T2 06 A x x x x x PM Motor Base Frequency T2 07 Hz x x Number of PM Motor Poles T2 08 x x x x PM Motor Base Speed T2 09 min 1 x x PM Motor Stator Resistance T2 10 Ω x x x PM Motor d Axis Inductance T2 11 mH x x x PM Motor q Axis Inductance T2 12 mH x x x Back EMF U...

Page 95: ...uto Tuning Mode T2 01 Setting PM Rotational Auto Tuning 4 High Frequency Injection 5 Control Method Selection A1 02 5 6 5 6 PM Motor Code Selection T2 02 PM Motor Type T2 03 x x PM Motor Rated Power T2 04 kW x x PM Motor Rated Voltage T2 05 V x x PM Motor Rated Current T2 06 A x x PM Motor Base Frequency T2 07 Hz x Number of PM Motor Poles T2 08 x x PM Motor Base Speed T2 09 min 1 x Pull In Curren...

Page 96: ...ring distance between the drive and motor changed by 50 m or more When the motor output and drive capacity are different EZOLV 8 Auto Tuning Input Data in EZ Open Loop Vector Control Method To do Auto Tuning input data for the items in Table 11 7 that have an x Before you start Auto Tuning prepare the motor test report or record the information from the motor nameplate as a reference Table 11 7 Au...

Page 97: ...V PM 6 EZOLV 8 Deceleration Rate Tuning T3 00 2 To automatically adjust the deceleration rate to prevent an ov Overvoltage fault x x x x x KEB Tuning T3 00 3 To automatically adjust parameter settings to prevent an ov Overvoltage fault with the KEB Ride Thru function When L3 11 1 Overvoltage Suppression Select Enabled x x x x x Deceleration Rate Tuning Deceleration Rate Tuning automatically sets t...

Page 98: ...efore Auto Tuning Examine the topics in this section before you start Auto Tuning Prepare for Basic Auto Tuning You must input data from the motor nameplate or motor test report to do Auto Tuning Make sure that this data is available before you do Auto Tuning For best performance make sure that the drive input supply voltage is equal to or more than the motor rated voltage Note Better performance ...

Page 99: ...1 1 Disabled Keeps the status at the start of Auto Tuning PM Stationary Auto Tuning for Stator Resistance T2 01 2 Disabled Keeps the status at the start of Auto Tuning High Frequency Injection T2 01 5 Disabled Keeps the status at the start of Auto Tuning EZ Tuning Stationary Motor Parameter Setting T4 01 0 Disabled Keeps the status at the start of Auto Tuning Line to Line Resistance T4 01 1 Disabl...

Page 100: ...f the motor duty rating the drive will not correctly calculate the motor parameters and the motor can operate incorrectly When the load is 30 or less of the motor duty rating you can do Auto Tuning with the motor connected to a load Make sure that the motor magnetic brake is released Make sure that external force from the machine will not cause the motor to rotate Precautions before Stationary Aut...

Page 101: ...ete If you touch a motor that is energized it can cause serious injury or death Precautions before Using Deceleration Rate Tuning and KEB Tuning Before Deceleration Rate Tuning or KEB Tuning check these items Note Do not do Deceleration Rate Tuning if you use a braking resistor unit or a regenerative converter Do Deceleration Rate Tuning and KEB Tuning with the load attached to the motor Do not do...

Page 102: ... Table 12 1 shows the parameters available in Setup Mode To access parameters not shown in the Setup Mode use the menu Table 12 1 Parameters in General Purpose Setup Mode User Parameter Parameter Name A2 01 A1 02 Control Method Selection A2 02 b1 01 Frequency Reference Selection 1 A2 03 b1 02 Run Command Selection 1 A2 04 b1 03 Stopping Method Selection A2 05 C1 01 Acceleration Time 1 A2 06 C1 02 ...

Page 103: ...H4 02 Terminal AM Analog Output Gain A2 25 L1 01 Motor Overload oL1 Protection A2 26 L3 04 Stall Prevention during Decel Note When you change A1 02 Control Mode Selection the settings of some parameters automatically change This manual also shows parameters that are not in Setup Mode Use to set the parameters not shown in the Setup Mode Display parameters change when the A1 06 Application Preset s...

Page 104: ...ameter Settings Optimized for Specific Applications Application Presets Show the frequency reference screen Note Press and hold to return to the frequency reference screen from any screen Use this procedure to set an application preset The drive has application presets to set the necessary parameters for different applications to their best values Use to find parameters that were changed automatic...

Page 105: ...s do maintenance examine or replace components on the drive Read this manual carefully and know all the precautions and safety information before installing wiring repairing or examining the drive or replacing components Examine and maintain the drive and peripheral devices regularly to extend the life of the drive and decrease performance deterioration decrease early wear and decrease drive failu...

Page 106: ...sign revision number of your drive Table 13 1 Standard Replacement Period Parts Standard Replacement Period Electrolytic Capacitor 10 years 1 1 If there is damage to parts that you cannot repair or replace replace the drive Note Performance life estimate is based on these use conditions These conditions are provided for the purpose of replacing parts to maintain performance Unsatisfactory conditio...

Page 107: ...rences between HD and ND ratings Table 14 1 Drive Duty Modes Duty Rating C6 01 Setting Application Default Carrier Frequency Overload Tolerance oL2 Drive Overload Heavy Duty Rating HD 0 Extruder Conveyor Cranes Constant torque or high overload capacity Determined by o2 04 A1 02 150 of the rated output current for 60 seconds The permitted frequency of overload is one time each 10 minutes Normal Dut...

Page 108: ... is more than 30 When the information from the motor test report or motor nameplate is not available With Stationary Auto Tuning the energized drive stays stopped for approximately 1 minute During this time the drive automatically measures the necessary motor parameters When you operate the motor with less than 30 load after Auto Tuning Set T1 12 1 Test Mode Selection Yes to do a test run after Au...

Page 109: ...urrent T1 09 A x Motor Rated Slip Frequency T1 10 Hz x 1 Motor Iron Loss T1 11 W x 2 Test Mode Selection 3 T1 12 x 4 No Load Voltage T1 13 V x 5 x 5 1 Shows 0 Hz as the default value If you do not know the Motor Rated Slip Frequency keep the setting at 0 Hz 2 Input this value when A1 02 0 Control Method Selection V f 3 If T1 12 1 Test Mode Selection Yes when you run the motor in Drive Mode for the...

Page 110: ...or PM The parameter is available when operating the drive with Advanced Open Loop Vector Control for PM The parameter is available when operating the drive with EZ Open Loop Vector Control Hex Hexadecimal numbers that represent MEMOBUS addresses to change parameters over network communication RUN You can change the parameter setting while the drive is running Note Gray icons identify parameters th...

Page 111: ...drive application and the motor 0 V f Control 2 Open Loop Vector 5 PM Open Loop Vector 6 PM Advanced Open Loop Vector 8 EZ Vector Control A1 03 0103 Initialize Parameters Sets parameters to default values 0 No Initialization 1110 User Initialization 2220 2 Wire Initialization 3330 3 Wire Initialization b1 01 0180 Frequency Reference Selection 1 Sets the input method for the frequency reference 0 K...

Page 112: ...me to accelerate from zero to maximum output frequency C1 02 0201 RUN Deceleration Time 1 Sets the length of time to decelerate from maximum output frequency to zero C2 01 020B S Curve Time Start of Accel Sets the S curve acceleration time at start C2 02 020C S Curve Time End of Accel Sets the S curve acceleration time at completion C2 03 020D S Curve Time Start of Decel Sets the S curve decelerat...

Page 113: ...uency Display Unit Selection Set H1 xx 6 MFDI Function Select Jog Reference Selection to use the Jog frequency reference d2 01 0289 Frequency Reference Upper Limit Sets maximum limit for all frequency references The maximum output frequency is 100 d2 02 028A Frequency Reference Lower Limit Sets minimum limit for all frequency references The maximum output frequency is 100 E1 01 0300 Input AC Suppl...

Page 114: ...minal A1 Signal Level Select Sets the input signal level for MFAI terminal A1 0 0 to 10V Lower Limit at 0 4 10 to 10V Bipolar Reference H3 02 0434 Terminal A1 Function Selection Sets the function for MFAI terminal A1 H3 03 0411 RUN Terminal A1 Gain Setting Sets the gain of the analog signal input to MFAI terminal A1 H3 04 0412 RUN Terminal A1 Bias Setting Sets the bias of the analog signal input t...

Page 115: ...ng number to be output from the MFAO terminal AM H4 02 041E RUN Terminal AM Analog Output Gain Sets the gain of the monitor signal that is sent from MFAO terminal AM H4 03 041F RUN Terminal AM Analog Output Bias Sets the bias of the monitor signal that is sent from MFAO terminal AM H4 07 0423 Terminal AM Signal Level Select Sets the MFAO terminal AM output signal level 0 0 10V 2 4 to 20 mA L1 01 0...

Page 116: ...rexcitation High Flux 2 7 Overexcitation High Flux 3 15 Troubleshooting If the drive or motor do not operate correctly look at the drive keypad for fault and alarm information For drive faults The keypad shows the fault code ALM ERR LED stays illuminated The drive shuts off output and the output terminal set for Fault H2 01 to H2 03 E activates The motor coasts to stop For drive alarms The keypad ...

Page 117: ...Radio waves from a different device are causing interference with communications between the smartphone or tablet and keypad Make sure that no device around the keypad uses the same radio bandwidth 2400 MHz to 2480 MHz and prevent radio interference boL BrakingTransistor Overload Fault The duty cycle of the braking transistor is high the regeneration power or repetition frequency is high Install a...

Page 118: ...e fault continues and the wiring is correct replace the option CE Modbus Communication Error The communications cable wiring is incorrect Correct wiring errors There is a short circuit in the communications cable or the communications cable is not connected Repair short circuits and connect cables Replace the defective communications cable Electrical interference caused a communication data error ...

Page 119: ...ive received a Run command while the motor was coasting Examine the sequence and input the Run command after the motor fully stops Set b3 01 1 Speed Search at Start Selection Enabled CoF Current Offset Fault The drive starts operation while the induced voltage stays in the motor during coasting to a stop or after fast deceleration Make a sequence that does not restart operation when induced voltag...

Page 120: ...heral circuit error occurred Re energize the drive If the fault stays replace the control board or the drive For information about how to replace the control board contact Yaskawa or your nearest sales representative dCE1 Communication Error1 A drive hardware problem occurred temporarily due to noise Remove the cause of the noise If the fault stays replace the control board or the drive dCE2 Commu...

Page 121: ...lt This is not a drive fault dWFL DriveWorksEZ Fault There was a fault in the DriveWorksEZ program Examine the DriveWorksEZ program and remove the cause of the fault This is not a drive fault E5 MECHATROLINK Watchdog Timer Err The drive detected a watchdog circuit exception while it received data from the controller Examine the MECHATROLINK cable connection If this error occurs frequently examine ...

Page 122: ...al fault and remove the cause 2 Clear the external fault input in the MFDI The wiring is incorrect Correctly connect the signal line to MFDI terminal S3 External Fault H1 03 20 to 2B is set to MFDI terminal S3 but the terminal is not in use Correctly set the MFDI EF4 External Fault Terminal S4 MFDI terminal S4 caused an external fault through an external device 1 Find the device that caused the ex...

Page 123: ...I Err EEPROM Write Error There was a problem with the EEPROM hardware Re energize the drive If the fault stays replace the control board or the drive Contact Yaskawa or your nearest sales representative to replace the board Electrical interference corrupted the data while it was writing to the EEPROM of the drive Push ENTER Key Set the parameters again FbH Excessive PID Feedback The FbH detection ...

Page 124: ...ase the carrier frequency Decrease the stray capacitance There was a problem with the drive hardware Replace the control board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative LF Output Phase Loss The motor main circuit cable is disconnected Connect motor main circuit cable wiring Correct wiring errors in the main circuit drive inp...

Page 125: ...cified by the motor For specialized motors refer to the motor test report and set E5 xx correctly The load is too large Decrease the load Replace the drive and motor with larger capacity models An external force on the load side caused the motor to move at start Find and repair problems on the load side that cause the motor to rotate from the load side The drive incorrectly detected the motor magn...

Page 126: ...r if there is electrical conduction or unserviceable insulation The motor main circuit cable is contacting ground to make a short circuit Examine the motor main circuit cable for damage and repair short circuits Measure the resistance between the motor main circuit cable and the ground terminal If there is electrical conduction replace the cable A short circuit or ground fault on the drive output ...

Page 127: ...ion gain is too large Decrease the value set in C4 01 Torque Compensation Gain to make sure that the motor does not stall Electrical interference caused a problem Examine the control circuit lines main circuit lines and ground wiring and decrease the effects of electrical interference The gain during overexcitation operation is too large Find the time when the fault occurs If the fault occurs at t...

Page 128: ...nt occurred during overexcitation deceleration Decrease n3 13 OverexcitationBraking OEB Gain Decrease n3 21 HSB Current Suppression Level oC2 Overcurrent2 When A1 02 5 6 8 Control Method Selection OLV PM AOLV PM or EZOLV the output current is more than the value set in L8 27 Overcurrent Detection Gain Correct the value set in L8 27 oFA00 Option Not Compatible with Port The option connected to conn...

Page 129: ...el Install a cooling device cooling fan or air conditioner to lower the ambient temperature Remove objects near the drive that are producing too much heat The load is too heavy Measure the output current Decrease the load Decrease the value set in C6 02 Carrier Frequency Selection The internal cooling fan of the drive stopped 1 Use the procedures in this manual to replace the cooling fan 2 Set o4 ...

Page 130: ...ust E3 04 to E3 10 Decrease the values set in E1 08 Mid Point A Voltage and E1 10 Minimum Output Voltage Note If the values set in E1 08 and E1 10 are too low the overload tolerance will decrease at low speeds oH4 Motor Overheat Fault PTC Input The motor has overheated Check the load level acceleration deceleration time and motor start stop frequency cycle time Decrease the load Increase the value...

Page 131: ...rload can occur while running at low speed when operating at below the rated current L1 01 Motor Overload oL1 Protection is set incorrectly Set L1 01 in as specified by the motor qualities for a drive dedicated motor The V f pattern does not fit the motor qualities Examine the ratios between the V f pattern frequency and voltage Decrease the voltage if it is too high compared to the frequency Adju...

Page 132: ...verexcitation High Flux Set n3 23 0 Overexcitation Braking Operation Disabled The speed search related parameters are set incorrectly Examine the settings for all speed search related parameters Adjust b3 03 Speed Search Deceleration Time Set b3 24 1 Speed Search Method Selection Speed Estimation after Auto Tuning Phase loss in the input power supply is causing the output current to change Make su...

Page 133: ...requency Selection The torque compensation gain is too large Decrease the value set in C4 01 Torque Compensation Gain to make sure that the motor does not stall The speed search related parameters are set incorrectly Examine the settings for all speed search related parameters Adjust b3 03 Speed Search Deceleration Time Set b3 24 1 Speed Search Method Selection Speed Estimation after Auto Tuning P...

Page 134: ...tion Times for applications that do not use High Slip Braking Use a braking resistor to decrease the deceleration time The value set in n3 04 HSB Overload Time is too small Increase the value set in n3 04 Connect a thermal overload relay to the motor and set n3 04 1200 s maximum value oPr Keypad Connection Fault The keypad is not securely connected to the connector on the drive Examine the connect...

Page 135: ...tion Rate Tuning The acceleration time is too short Make sure that sudden drive acceleration does not cause the fault Increase the values set in C1 01 C1 03 C1 05 or C1 07 Acceleration Times Increase the value set in C2 02 S Curve Time End of Accel Set L3 11 1 Overvoltage Suppression Select Enabled The braking load is too large Connect a dynamic braking option to the drive There are surge voltages...

Page 136: ...n circuit lines and ground wiring and decrease the effects of electrical interference Make sure that a magnetic contactor is not the source of the electrical interference then use a Surge Protective Device if necessary The load inertia is set incorrectly Examine the load inertia settings with KEB overvoltage suppression or stall prevention during deceleration Adjust L3 25 Load Inertia Ratio to mat...

Page 137: ...citorMaintenance If U4 05 is more than 90 replace the control board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative If drive input power is correct and the fault stays replace the control board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative PGo Encoder PG Feedbac...

Page 138: ... insulation is not satisfactory Measure the motor insulation resistance and replace the motor if there is electrical conduction or unserviceable insulation The motor main circuit cable is contacting ground to make a short circuit Examine the motor main circuit cable for damage and repair short circuits Measure the resistance between the motor main circuit cable and the ground terminal If there is ...

Page 139: ...ia Ratio Increase the value set in n8 51 Pull in Current Acceleration If the drive detects STPo during deceleration when increasing the value set in n8 51 set the value of n8 79 Pull in Current Deceleration lower than n8 51 Decrease the load Replace the drive and motor with larger capacity models The load inertia is too large Increase the value set in n8 55 The acceleration deceleration times are ...

Page 140: ... input power voltage is changing too much Examine the input power for problems Make the drive input power stable If the input power supply is good examine the magnetic contactor on the main circuit side for problems There was a loss of power Use a better power supply The main circuit capacitors have become unserviceable Examine the capacitor maintenance time in monitor U4 05 CapacitorMaintenance I...

Page 141: ...ntact Yaskawa or your nearest sales representative Minor Faults Alarms This section gives information about the causes and possible solutions when a minor fault or alarm occurs Use the information in this table to remove the cause of the minor fault or alarm Code Name Causes Possible Solutions AEr Station Address Setting Error The node address for the communication option is not in the permitted s...

Page 142: ...tective function for the braking transistor when you have a regenerative converter Set L8 55 0 Internal DB TransistorProtection Selection Disable The braking transistor in the drive is broken Replace the drive bUS Option Communication Error The communications cable wiring is incorrect Correct wiring errors There is a short circuit in the communications cable or the communications cable is not conn...

Page 143: ... or your nearest sales representative The termination resistor setting for MEMOBUS Modbus communications is incorrect On the last drive in a MEMOBUS Modbus network set DIP switch S2 to the ON position to enable the termination resistor CE Modbus Communication Error The communications cable wiring is incorrect Correct wiring errors There is a short circuit in the communications cable or the communi...

Page 144: ...er Limit and H2 28 Comparator 2 Upper Limit Examine the monitor value and remove the cause of the fault CrST Cannot Reset The drive received a fault reset command when a Run command was active Turn off the Run command then de energize and re energize the drive CyC MECHATROLINK CommCycleSettin gErr The communications cycle setting of the controller is not in the permitted range of the MECHATROLINK ...

Page 145: ...f electrical interference as specified by these manuals MECHATROLINK II Installation Guide MECHATROLINK Members Association manual number MMATDEP011 MECHATROLINK III Installation Manual MECHATROLINK Members Association publication number MMATDEP018 EF FWD REV Run Command Input Error A forward command and a reverse command were input at the same time for longer than 0 5 s Examine the forward and re...

Page 146: ...Correctly set the MFDI EF4 External Fault Terminal S4 MFDI terminal S4 caused an external fault through an external device 1 Find the device that caused the external fault and remove the cause 2 Clear the external fault input in the MFDI The wiring is incorrect Correctly connect the signal line to MFDI terminal S4 External Fault H1 04 2C to 2F is set to MFDI terminal S4 but the terminal is not in ...

Page 147: ... Adjust b5 36 PID High Feedback Detection Lvl and b5 37 PID High Feedback Detection Time There is a problem with the PID feedback wiring Correct errors with the PID control wiring The feedback sensor is not operating correctly Examine the sensors on the control device side A fault occurred in the feedback input circuit of the drive Replace the board or the drive For information about replacing the...

Page 148: ...el The current level temporarily increased because of speed search after a momentary power loss or while trying to Auto Restart If speed search or Auto Restart cause an increase in current the drive can temporarily show this alarm The time that the drive shows the alarm is short No more steps are necessary to clear the alarm L24v Loss of External Power 24 Supply The voltage of the backup 24 V powe...

Page 149: ... and output frequency oH Heatsink Overheat The ambient temperature is high and the heatsink temperature is more than the L8 02 Overheat Alarm Level Measure the ambient temperature Increase the airflow around the drive Install a cooling device cooling fan or air conditioner to lower the ambient temperature Remove objects near the drive that are producing too much heat There is not sufficient airflo...

Page 150: ... to E3 10 Decrease the values set in E1 08 Mid Point A Voltage and E1 10 Minimum Output Voltage Note If the values set in E1 08 and E1 10 are too low the overload tolerance will decrease at low speeds oL3 Overtorque 1 A fault occurred on the machine Example The machine is locked Examine the machine and remove the cause of the fault The parameters are incorrect for the load Adjust L6 02 Torque Dete...

Page 151: ...e The drive output cable or motor is shorted to ground the current short to ground is charging the main circuit capacitor of the drive through the power supply 1 Examine the motor main circuit cable terminals and motor terminal box and then remove ground faults 2 Re energize the drive The power supply voltage is too high Decrease the power supply voltage to match the drive rated voltage Electrical...

Page 152: ...trol board contact Yaskawa or your nearest sales representative rUn Motor Switch during Run The drive received a Motor 2 Selection H1 xx 16 during run Make sure that the drive receives the Motor 2 Selection while the drive is stopped SE Modbus Test Mode Error MEMOBUS Modbus communications self diagnostics H1 xx 67 was done while the drive was running Stop the drive and do MEMOBUS Modbus communicat...

Page 153: ...g Detection 2 The drive detected undertorque as specified by the conditions for mechanical weakening detection set in L6 08 Mechanical Fatigue Detect Select Examine the machine for deterioration Uv DC Bus Undervoltage The drive input power voltage is changing too much Use a better power supply voltage to align with the drive rated voltage Make the drive input power stable If there is not a fault w...

Page 154: ...rrect Refer to the table in this section examine the parameter setting that caused the error and remove the cause of the error You must first correct the parameter setting errors before you can operate the drive The drive will not send notification signals for the faults and alarms when these parameter setting errors occur Code Name Causes Possible Solutions oPE01 Drive Capacity Setting Error The ...

Page 155: ...nction overlap You did not set these pairs of MFDI functions to Digital Inputs H1 xx and H7 01 to H7 04 at the same time Setting values 10 Up Command and 11 Down Command Setting values 75 Up 2 Command and 76 Down 2 Command Setting values 42 Run Command 2 Wire Sequence 2 and 43 FWD REV 2 Wire Sequence 2 Set the MFDI pairs You set a minimum of two of these MFDI combinations to Digital Inputs H1 xx a...

Page 156: ... Thru 2 Activate Setting values 40 41 Forward RUN 2 Wire Reverse RUN 2 Wire and 42 43 Run Command 2 Wire Sequence 2 FWD REV 2 Wire Sequence 2 Setting values 60 DC Injection Braking Command and 6A Drive Enable Setting values 16 Motor 2 Selection and 75 76 Up 2 Command Down 2 Command Remove the function settings that are not in use Settings for N C and N O input H1 xx for these functions were select...

Page 157: ...3 10 0 Terminal A2 Function Selection Frequency Reference Set H3 02 0 or H3 10 0 These parameters are set at the same time H1 xx 6A Drive Enable H2 xx 38 Drive Enabled Correct the parameter settings These parameters are set at the same time H6 01 3 PG Speed Feedback V F Control H1 xx 7E Reverse Rotation Identifier Correct the parameter settings These parameters are set at the same time H1 xx 75 76...

Page 158: ... drive Connect an option card to the drive These parameters are set at the same time b1 01 4 Pulse Train Input H6 01 0 Terminal RP Pulse Train Function Frequency Reference Set H6 01 0 oPE07 Analog Input Selection Error The settings for H3 02 and H3 10 MFAI Function Select and H7 30 Virtual Analog Input Selection overlap Set H3 02 H3 10 and H7 30 correctly to prevent overlap Note It is possible to ...

Page 159: ...at the same time H6 01 2 b5 18 1 Remove the function settings that are not in use oPE08 Parameter Selection Error A function was set that is not compatible with the control method selected in A1 02 Control Method Selection 1 Push ENTER Key to show U1 18 oPE Fault Parameter and find parameters that are not in the applicable setting range 2 Correct the parameter settings Note If more than one error ...

Page 160: ...correctly When A1 02 5 6 OLV PM AOLV PM you used these parameter settings E5 09 0 0 PM Back EMF Vpeak mV rad s 0 0 mV rad s E5 24 0 0 PM Back EMF L L Vrms mV rpm 0 0 mV min 1 Set E5 09 or E5 24 to the correct value When A1 02 5 6 you set E5 09 0 and E5 24 0 Set E5 09 0 or E5 24 0 When A1 02 6 you set these parameters n8 57 0 HFI Overlap Selection Disabled You set E1 09 Minimum Output Frequency the...

Page 161: ...ers are set at the same time b5 01 1 2 Enabled Standard Enabled D Feedforward b5 11 1 PID Output Reverse Selection Negative Output Accepted Correct the parameter settings These parameters are set at the same time b5 01 3 4 Trim Fref PID Out D Fdbk Trim Fref PID Out D FeedFwd d2 02 0 0 has been set Correct the parameter settings oPE10 V f Data Setting Error The parameters that set the V f pattern d...

Page 162: ...he carrier frequency to the value set to C6 03 C6 02 to C6 05 settings are not in the applicable setting range Set C6 02 to C6 05 correctly oPE13 Pulse Monitor Selection Error H6 06 101 102 105 or 116 Terminal MP Monitor Selection Frequency Reference Output Frequency Motor Speed Output Frequency after Soft Starter has not been set when H6 07 0 Terminal MP Frequency Scaling 0 Hz Set H6 06 correctly...

Page 163: ... you cannot set H2 01 to H2 03 1xx These parameter pairs are set incorrectly H2 21 Comparator 1 Lower Limit H2 22 Comparator 1 Upper Limit H2 27 Comparator 2 Lower Limit H2 28 Comparator 2 Upper Limit Set parameters H2 21 H2 22 Set parameters H2 27 H2 28 Auto Tuning Errors This table gives information about errors detected during Auto Tuning If the drive detects an Auto Tuning error the keypad wil...

Page 164: ...motor and load remove the motor from the machine and do Rotational Auto Tuning again End3 Rated Current Setting Alarm The rated current value is incorrect Do Auto Tuning again and set the correct rated current shown on the motor nameplate End4 Adjusted Slip Calculation Error The Auto Tuning results were not in the applicable parameter setting range The motor rated slip that was measured after Stat...

Page 165: ...HFI Alarm Inductance saliency ratio E5 07 E5 06 is too small The drive cannot find the n8 36 HFI Frequency Level for L Tuning value Set the correct value on the motor nameplate E5 xx PM motor parameters or do Stationary Rotational Auto Tuning and then do High Frequency Injection Tuning again When it is necessary to set n8 35 1 Initial Pole Detection Method High Frequency Injection or n8 57 1 HFI O...

Page 166: ... Tuning is incorrect Make sure that the motor nameplate data is correct Do Auto Tuning again and correctly set the motor nameplate data The combination of the motor rated power and motor rated current do not match Examine the combination of drive capacity and motor output Do Auto Tuning again and correctly set the motor rated power and motor rated current The combination of the motor rated current...

Page 167: ...ct the machine from the motor and do Rotational Auto Tuning again The motor nameplate data entered during Auto Tuning is incorrect Make sure that the input motor nameplate data is correct Do Auto Tuning again and correctly set the motor nameplate data Er 05 No Load Current Error The Auto Tuning results were not in the applicable parameter setting range Auto Tuning did not complete in a pre set len...

Page 168: ...ring Rotational Auto Tuning Er 09 Acceleration Error The motor did not accelerate for the specified acceleration time 1 Increase the value set in C1 01 Acceleration Time 1 2 Disconnect the machine from the motor and do Rotational Auto Tuning again The value of L7 01 or L7 02 Forward Reverse Torque Limit is small Increase the value set in L7 01 or L7 02 Rotational Auto Tuning was done with a load t...

Page 169: ...ng There was a current detection signal error Replace the control board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative Er 13 Leakage Inductance Alarm The motor rated current value is incorrect Correctly set the rated current indicated on the motor nameplate and perform Auto Tuning again The drive could not complete tuning for lea...

Page 170: ...le range 1 Make sure that the input motor nameplate data is correct 2 Do Auto Tuning again and correctly set the motor nameplate data Er 19 PM Inductance Error The Auto Tuning results of the PM motor inductance were not in the applicable range 1 Make sure that the input motor nameplate data is correct 2 Do Auto Tuning again and correctly set the motor nameplate data Er 20 Stator Resistance Error T...

Page 171: ...ings stored in the keypad and the parameter settings in the drive match or are being compared Backup Function Runtime Errors When an error occurs the keypad shows a code to identify the error The table in this section show the error codes If there are errors refer to these tables Note Push any key on the keypad to clear an error Code Name Causes Possible Solutions CPEr Control Mode Mismatch The ke...

Page 172: ... Allowed Selection Disabled Set o3 02 1 Enabled and back up again vAEr Voltage Class Capacity Mismatch The power supply specifications or drive capacity parameter settings are different between the keypad and the drive 1 Make sure that drive model and the value set in o2 04 Drive Model KVA Selection agree 2 Restore the parameters vFyE Parameters do not Match The parameters that are backed up in th...

Page 173: ...he EU Declaration of Conformity Yaskawa declares that this product complies with the following directives and standards at our sole responsibility CE Low Voltage Directive Compliance It has been confirmed that this product complies with the CE Low Voltage Directive by conducting a test according to EN 61800 5 1 2007 The following conditions must be satisfied for machines and devices incorporating ...

Page 174: ...7106170YB YASKAWA AC Drive GA500 Installation Primary Operation Figure 16 2 Wiring Diagram for CE Low Voltage Directive Compliance 1 Set L8 05 1 Output Phase Loss Protect Select Enabled or set the wiring sequence to prevent input phase loss ...

Page 175: ...mage to the drive and serious injury or death from fire Note The recommended wire gauges are based on drive continuous current ratings with 75 C 167 F 600 V class 2 heat resistant indoor PVC wire Assume these conditions Ambient temperature 40 C 104 F maximum Wiring distance 100 m 3281 ft maximum Normal Duty rated current value Refer to the instruction manual for each device for recommended wire ga...

Page 176: ...ass Model Terminal Recomm Gauge mm2 Applicable Gauge mm2 Wire Stripping Length 1 mm Terminal Screw Size and Shape Tightening Torque N m lbf in B001 L L1 N L2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 1 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 2 5 2 5 M3 5 0 8 1 0 7 1 8 9 B002 L L1 N L2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2...

Page 177: ... 5 6 5 M3 0 5 0 6 4 4 5 3 1 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 2 5 2 5 M3 5 0 8 1 0 7 1 8 9 B006 L L1 N L2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 1 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 2 5 2 5 6 M4 1 2 1 5 10 6 13 3 B010 L L1 N L2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3 0 5 0 ...

Page 178: ...2 Wire Stripping Length 1 mm Terminal Screw Size and Shape Tightening Torque N m lbf in B012 L L1 N L2 4 2 5 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 1 4 2 5 6 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 4 2 5 6 M4 1 2 1 5 10 6 13 3 1 Remove insulation from the ends of wires to expose the length of wire shown ...

Page 179: ...T3 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 2 5 2 5 M3 5 0 8 1 0 7 1 8 9 2002 R L1 S L2 T L3 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 2 5 2 5 M3 5 0 8 1 0 7 1 8 9 2004 R L1 S L2 T L3 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2...

Page 180: ... 5 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 2 5 2 5 M3 5 0 8 1 0 7 1 8 9 2010 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 4 2 5 6 M4 1 2 1 5 10 6 13 3 2012 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M...

Page 181: ...4 10 M4 1 5 1 7 13 5 15 1 2 6 4 10 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 6 2 5 6 M4 1 2 1 5 10 6 13 3 2030 R L1 S L2 T L3 6 4 10 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 6 4 10 10 M4 1 5 1 7 13 5 15 1 2 10 2 5 16 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 6 6 16 M5 2 0 2 5 17 7 22 1 2042 R L1 S L2 T L3 10 2 5 16 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 2 5 16 10 M...

Page 182: ...16 4 25 18 M5 2 3 2 5 19 8 22 U T1 V T2 W T3 16 4 25 18 M5 2 3 2 5 19 8 22 1 2 25 6 35 18 M5 25 mm2 2 3 2 5 19 8 22 35 mm2 4 1 4 5 36 40 B1 B2 10 4 16 10 M4 1 5 1 7 13 5 15 10 10 25 M6 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 25 6 35 20 M6 5 5 5 45 49 U T1 V T2 W T3 16 6 25 20 M6 5 5 5 45 49 1 2 35 10 50 20 M6 5 5 5 45 49 B1 B2 10 4 16 10 M4 1 5 1 7 13 5 15 16 10 25 M6 5 4 6 0 47 8 53 1 1 Remove insu...

Page 183: ... 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 2 5 2 5 6 M4 1 2 1 5 10 6 13 3 4002 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 2 5 2 5 6 M4 1 2 1 5 10 6 13 3 4004 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3...

Page 184: ... 8 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 4 2 5 6 M4 1 2 1 5 10 6 13 3 4007 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 4 2 5 6 M4 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M...

Page 185: ... 10 M4 1 5 1 7 13 5 15 1 2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 4 2 5 6 M4 1 2 1 5 10 6 13 3 4018 R L1 S L2 T L3 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 1 2 4 2 5 6 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 4 2 5 16 M5 2 0 2 5 17 7 22 1 4023 R L1 S L2 T L3 4 2 5 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 4 2 5 6 ...

Page 186: ...imary Side The drive circuit protection must comply with EN 61800 5 1 2007 for protection against a short circuit in the internal circuitry Connect semiconductor fuses on the input side for branch circuit protection Refer to Single Phase 200 V Class on page 187 Three Phase 200 V Class on page 187 and Three Phase 400 V Class on page 187 for more information about recommended fuses WARNING Electrica...

Page 187: ...commended Branch Circuit Protection Three Phase 200 V Class Drive Model Semiconductor Protection Fuse Rated Current Manufacturer EATON Bussmann 2001 FWH 25A14F 2002 FWH 25A14F 2004 FWH 25A14F 2006 FWH 25A14F 2010 FWH 70B 2012 FWH 70B Drive Model Semiconductor Protection Fuse Rated Current Manufacturer EATON Bussmann 2021 FWH 90B 2030 FWH 100B 2042 FWH 150B 2056 FWH 200B 2070 FWH 200B Three Phase 4...

Page 188: ... Supply Input To comply with CE Standards install a fuse for the DC power supply input Figure 16 3 shows a wiring example for a DC power supply that has two drives connected in parallel Figure 16 3 Wiring Example for DC Power Supply Input WARNING Electrical Shock Hazard Do not ground the main circuit bus Incorrect wiring can cause serious injury or death Note Install a fuse for each drive when ope...

Page 189: ... Three Phase 200 V Class Drive Model Fuse Manufacturer Bussmann Model 2001 FWH 25A14F 2002 FWH 25A14F 2004 FWH 25A14F 2006 FWH 25A14F 2010 FWH 70B 2012 FWH 70B Drive Model Fuse Manufacturer Bussmann Model 2021 FWH 90B 2030 FWH 100B 2042 FWH 150B 2056 FWH 200B 2070 FWH 200B Table 16 8 Recommended Fuse Three Phase 400 V Class Drive Model Fuse Manufacturer Bussmann Model 4001 FWH 40B 4002 FWH 40B 400...

Page 190: ...ces added to the drive comply with the EMC Directive 1 Install the drive and EMC noise filter on the same grounded metal plate 2 Wire the drive and motor 3 Ground the wire shielding on the drive side and motor side A Drive B 10 m 32 8 ft maximum C Motor D Metal conduit E Grounding wire Figure 16 4 Wiring the Drive and Motor Note Use a braided shield cable for the drive and motor wiring or put the ...

Page 191: ...16 European Standards YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation Primary Operation 191 A Braided shield cable B Metal plate C Cable clamp conductive Figure 16 5 Ground the Shield ...

Page 192: ...Enclosure panel C Metal plate D Drive E Ground the shield F Motor G Motor cable Braided shield cable 10 m 32 8 ft maximum H Cable clamp I Grounding wire J EMC noise filter Figure 16 6 EMC Noise Filter and Drive Installation Procedure 5 Connect the DC link choke to decrease harmonic distortion Refer to DC Link Chokes on page 194 to select a DC link choke ...

Page 193: ...touch the internal components of an energized drive it can cause serious injury or death External EMC Noise Filter Selection Table 16 9 External EMC Noise Filter BxxxA Drive model EMC Noise Filter Model Quantity Manufacturer B001 FS23638 10 07 1 Schaffner B002 FS23638 10 07 1 Schaffner B004 FS23638 10 07 1 Schaffner B006 FS23638 20 07 1 Schaffner B010 FS23638 20 07 1 Schaffner B012 FS23638 30 07 1...

Page 194: ...9 5 07 1 Schaffner 4005 FS23639 10 07 1 Schaffner 4007 FS23639 10 07 1 Schaffner 4009 FS23639 10 07 1 Schaffner 4012 FS23639 15 07 1 Schaffner 4018 FS5972 35 07 1 Schaffner 4023 FS5972 35 07 1 Schaffner 4031 FS5972 60 07 1 Schaffner 4038 FS5972 60 07 1 Schaffner DC Link Chokes To comply with EN 61000 3 2 drive models 2001 to 2006 and 4001 to 4004 install a DC link choke when you use an internal or...

Page 195: ...duct has been tested in accordance with UL standard UL61800 5 1 and has been verified to be in compliance with UL standards Conditions of Acceptability Machines and devices integrated with this product must satisfy the following conditions for compliance with UL standards 1 Install finless type drives into a ventilated enclosure with a minimum enclosure volume shown in Table 17 1 Table 17 1 Minimu...

Page 196: ...0 mm 1 18 in minimum from each side 100 mm 3 94 in minimum from top and bottom 6 The recommended thermal compound is X 23 7795 from Shin Etsu Chemical Co Ltd Apply 100 μm to 250 μm of thermal compound evenly over the full heatsink plate of the drive 7 Use the correct screws to safety the drive to a metal surface enclosure panel Table 17 3 shows the screw sizes and tightening torques Monitor the te...

Page 197: ...refer to Main Circuit Wire Gauges and Tightening Torques on page 197 Notes on Wiring the Main Circuit Terminal Block Refer to Notes on Wiring the Main Circuit Terminal Block on page 55 for more information Main Circuit Wire Gauges and Tightening Torques Refer to Single Phase 200 V Class on page 199 Three Phase 200 V Class on page 201 and Three Phase 400 V Class on page 205 for the recommended wire...

Page 198: ...ge by 2 or less of the rated voltage Increase the wire gauge and the cable length when the risk of voltage drops increases Calculate line voltage drop with this formula Line voltage drop V wire resistance Ω km wiring distance m motor rated current A 10 3 Precautions during Wiring Refer to Yaskawa AC Drive Option Braking Unit Braking Resistor Unit Instruction Manual TOBPC72060001 for information ab...

Page 199: ...6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 B002 L L1 N L2 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 B004 L L1 N L2 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 ...

Page 200: ...4 10 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 B010 L L1 N L2 10 12 10 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 10 12 10 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 B012 L L1 N L2 8 14 8 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 12 14 10 10 M4 1 5 1 7 13 5 15 1 8 14 8 10 M4 1 5 1 7 13 5 15...

Page 201: ...5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 2 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 2002 R L1 S L2 T L3 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0 6 4 4 5 3 1 2 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 2004 R L1 S L2 T L3 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14...

Page 202: ...14 14 6 5 M3 0 5 0 6 4 4 5 3 1 2 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 14 M3 5 0 8 1 0 7 1 8 9 2010 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 12 14 10 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 2012 R L1 S L2 T L3 12 14 10 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 12 14 10 8 M3 0 ...

Page 203: ... M4 1 5 1 7 13 5 15 1 2 8 14 8 10 M4 1 5 1 7 13 5 15 B1 B2 14 14 10 10 M4 1 5 1 7 13 5 15 8 14 8 M4 1 2 1 5 10 6 13 3 2030 R L1 S L2 T L3 8 12 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 8 12 6 10 M4 1 5 1 7 13 5 15 1 2 6 12 6 10 M4 1 5 1 7 13 5 15 B1 B2 12 12 8 10 M4 1 5 1 7 13 5 15 8 10 6 M5 2 0 2 5 17 7 22 1 2042 R L1 S L2 T L3 6 12 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 6 12 6 10 M4 1 5 1 7 13 5 15...

Page 204: ... L1 S L2 T L3 4 10 2 18 M5 4 1 4 5 36 40 U T1 V T2 W T3 4 10 2 18 M5 AWG 10 2 3 2 5 19 8 22 AWG 8 4 1 4 5 36 40 1 2 2 8 2 18 M5 4 1 4 5 36 40 B1 B2 8 12 6 10 M4 1 5 1 7 13 5 15 6 8 4 M6 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 2 6 1 20 M6 5 5 5 45 49 U T1 V T2 W T3 2 8 1 20 M6 5 5 5 45 49 1 2 1 6 1 0 20 M6 5 5 5 45 49 B1 B2 8 12 6 10 M4 1 5 1 7 13 5 15 4 6 4 M6 5 4 6 0 47 8 53 1 1 Remove insulation f...

Page 205: ...V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 14 14 10 M4 1 2 1 5 10 6 13 3 4002 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 14 14 10 M4 1 2 1 5 10 6 13 3 4004 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 ...

Page 206: ... 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 4007 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 14 10 M4 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M...

Page 207: ... 14 12 10 M4 1 5 1 7 13 5 15 1 2 10 12 8 10 M4 1 5 1 7 13 5 15 B1 B2 14 14 12 10 M4 1 5 1 7 13 5 15 10 14 10 M4 1 2 1 5 10 6 13 3 4018 R L1 S L2 T L3 10 12 8 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 12 8 10 M4 1 5 1 7 13 5 15 1 2 10 14 8 10 M4 1 5 1 7 13 5 15 B1 B2 14 14 12 10 M4 1 5 1 7 13 5 15 10 14 6 M5 2 0 2 5 17 7 22 1 4023 R L1 S L2 T L3 8 14 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 8 10 ...

Page 208: ...4 1 5 1 7 13 5 15 U T1 V T2 W T3 8 12 6 10 M4 1 5 1 7 13 5 15 1 2 6 12 4 18 M5 AWG 10 2 3 2 5 19 8 22 AWG 8 4 1 4 5 36 40 B1 B2 10 12 8 10 M4 1 5 1 7 13 5 15 8 10 6 M6 5 4 6 0 47 8 53 1 4038 R L1 S L2 T L3 6 12 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 8 12 6 10 M4 1 5 1 7 13 5 15 1 2 4 10 2 18 M5 AWG 10 2 3 2 5 19 8 22 AWG 8 4 1 4 5 36 40 B1 B2 10 14 6 10 M4 1 5 1 7 13 5 15 6 10 6 M6 5 4 6 0 47 8 53...

Page 209: ...ting Short Circuit Current Rating SCCR The maximum SCCR provided by drive and fuse or drive and MCCB combinations in this document is 31 000 RMS symmetrical amps 200 V models Use the protection specified in this document to prepare the drive for use on a circuit capable of delivering not more than 31 000 RMS symmetrical amps and not more than 240 Vac 400 V models Use the protection specified in th...

Page 210: ... HLL36015 10 600 2008 FWH 70B 12 HLL36015 12 600 2010 FWH 70B 15 HLL36015 15 600 2012 FWH 70B 20 HLL36020 20 600 2018 FWH 90B 30 HLL36035 30 960 2021 FWH 90B 35 HLL36040 35 960 2030 FWH 100B 50 960 2042 FWH 150B 70 960 2056 FWH 200B 90 2560 2070 FWH 200B 110 2560 Table 17 7 Required Short Circuit Protection for GA500 Finless Type Drive Three Phase 400 V Class Drive Model Semiconduc tor Fuse Part N...

Page 211: ...nal Electric Code NEC the Canadian Electric Code Part 1 CEC and local codes Low Voltage Wiring for Control Circuit Terminals You must provide low voltage wiring as specified by the National Electric Code NEC the Canadian Electric Code Part I CEC and local codes Yaskawa recommends the NEC class 1 circuit conductor Use the UL approved class 2 power supply for external power supply Table 17 8 Control...

Page 212: ...e the UL Listed class 2 power supply Multi Function Photocoupler Output P1 C1 P2 C2 Uses the LVLC power supply in the drive Use the UL Listed class 2 power supply for external power supply Drive Motor Overload and Overheat Protection The drive motor overload and overheat protection function complies with the National Electric Code NEC and the Canadian Electric Code Part I CEC Set the Motor Rated C...

Page 213: ...rive rated current Note The display units for this parameter is 0 01 A The drive automatically sets E5 03 to the value input for T2 06 PM Motor Rated Current after you do these types of Auto Tuning PM Motor Parameter Settings PM Stationary Auto Tuning PM Stationary Tuning for Stator Resistance PM Rotational Auto Tuning E9 06 Motor Rated Current FLA No Hex Name Description Default Range E9 06 11E9 ...

Page 214: ...ronic thermal protector of the drive uses these items to calculate motor overload tolerance and supply overload protection for the motor Output Current Output Frequency Motor thermal characteristics Time characteristics If the drive detects motor overload the drive will trigger an oL1 Motor Overload and stop the drive output Set H2 01 1F Term MA MB MC Function Selection Motor Overload Alarm oL1 to...

Page 215: ... base frequency The overload tolerance decreases as motor speed decreases because the cooling fan speed decreases and the ability of the motor to cool decreases in the low speed range The overload tolerance characteristics of the motor change the trigger point for the electronic thermal protector This provides motor overheat protection from low speed to high speed across the full speed range Load ...

Page 216: ...nstant torque of 1 100 The speed control for this motor is 1 to 100 when at 100 load Operating slower than 1 speed at 100 load will cause motor overload Load Tolerance Cooling Capability Overload Characteristics at 100 motor load This motor is designed to withstand increased temperatures during continuous operation in the low speed range 1 base frequency The motor operates continuously at 1 to 100...

Page 217: ... Operating slower than 0 2 speed at 100 load will cause motor overload Load Tolerance Cooling Capability Overload Characteristics at 100 motor load This motor is designed to withstand increased temperatures during continuous operation in the low speed range 0 2 base frequency The motor operates continuously at 0 2 to 100 rated speed Operating slower than 0 2 speed at 100 load will cause motor over...

Page 218: ...his setting 1 0 min 0 1 5 0 min Set the overload tolerance time to the length of time that the motor can operate at 150 load from continuous operation at 100 load When the motor operates at 150 load continuously for 1 minute after continuous operation at 100 load hot start the default setting triggers the electronic thermal protector Figure 17 3 shows an example of the electronic thermal protector...

Page 219: ...t Alarm detection level 3 0 3 0 Ramp to Stop The drive ramps the motor to stop in the deceleration time The output terminal set for Fault H2 01 to H2 03 E activates 1 Coast to Stop The output turns off and the motor coasts to stop The output terminal set for Fault H2 01 to H2 03 E activates 2 Fast Stop The drive stops the motor in the deceleration time set in C1 09 Fast Stop Time The output termin...

Page 220: ...six specified hazardous substances that are in excess of regulatory limits based on the Administrative Measures for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products and Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products SJ T 11364 2014 which were promulgated on January 26 2016 The number displayed in the center of th...

Page 221: ... SJ T 11364 Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below or equal to the limit requirement of GB T 26572 Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB T 26572 Note This product complies with EU RoHS directives In this table indicat...

Page 222: ... 本表格依据SJ T 11364的规定编制表示该有害物质在该部件所有均质材料中的含量均在GB T 26572规定的限量要求以下表示该有害物质至少在该部件的某一均质材料中的含量超出GB T 26572规定的限量要求注本产品符合欧盟RoHS指令上表中的表示含有欧盟RoHS指令豁免的有害物质 20 Safe Disable Input Figure 20 1 TÜV Mark The TÜV mark identifies that the product complies with the safety standards This section gives precautions to support the Safe Disable input Contact Yaskawa for more information The safety function complies ...

Page 223: ...at complies with Safe Torque Off as specified by IEC EN61800 5 2 The Safe Disable input meets the requirements of ISO EN ISO 13849 1 and IEC EN 61508 It also has a safety status monitor to detect safety circuit errors When you install the drive as a component in a system you must make sure that the system complies with the applicable safety standards Refer to Table 20 2 for safety function specifi...

Page 224: ...or death DANGER Sudden Movement Hazard If the output circuit of the drive is damaged and the Safe Disable function turns OFF the drive output to a permanent magnet PM motor the motor can rotate 180 electrical degrees Prevent damage to equipment and injury to personnel during this condition Sudden motor movement can cause serious injury or death It is possible for current to flow through the motor ...

Page 225: ...ion for Safe Disable function If the Safe Disable circuit does not operate correctly it can cause serious injury or death WARNING Sudden Movement Hazard Regularly examine the Safe Disable input and all other safety features A system that does not operate correctly can cause serious injury or death WARNING Sudden Movement Hazard Only let approved personnel who know about the drive instruction manua...

Page 226: ...Disable circuit has two isolated channels terminals H1 and H2 that stop the output transistors The input can use the internal power supply of the drive Set the EDM function to one of the MFDO terminals H2 xx 21 or 121 to monitor the status of the Safe Disable function This is the Safe Disable monitor output function Figure 20 2 Safe Disable Function Wiring Example ...

Page 227: ...r the Safe Disable function for the applicable drives These conditions limit the number of units to connect Internal power supply capacity Number of MFDIs used Supply current to the external sensors Figure 20 3 Connection Example to Use the Internal Power Supply HC Drive 1 SN H1 H2 E G HC Drive 2 SN H1 H2 E G HC Drive 3 SN H1 H2 E G S1 S2 Open Safety switch Safety controller Reset feedback input S...

Page 228: ...se 24 V External Power Supply Figure 20 4 shows an example of how to connect Safe Disable contacts These conditions limit the number of units to connect External power supply capacity Number of MFDIs used Supply current to the external sensors Figure 20 4 Connection Example to Use 24 V External Power Supply ...

Page 229: ... calculate the number of units to connect n Number of units to connect Iomax Maximum current that the power supply can supply 234 mA for the internal power supply IMFDI Current consumed per MFDI 6 mA nMFDI Maximum number of MFDIs that can be activated at the same time maximum of 7 channel Isensor Current externally supplied for sensor power supply maximum of 150 mA Isafety Current consumed by Safe...

Page 230: ...A maximum of 3 ms will elapse from when terminals H1 or H2 shut off until the drive switches to the Safe Torque Off status Set the OFF status for terminals H1 and H2 to hold for at least 3 ms The drive may not be able to switch to the Safe Torque Off status if terminals H1 and H2 are only open for less than 3 ms Going from Safe Torque Off to Usual Operation The safety input will only release when ...

Page 231: ...afety monitor output is one of the possible settings available for the MFDO terminals If there is damage to the Safe Disable circuit a controller PLC or safety relay must read this signal as an input signal to hold the Safe Torque Off status This will help verify the condition of the safety circuit Refer to the manual for the safety device for more information about the Safety function It is possi...

Page 232: ...the these items are true the ON OFF status of the MFDO may not display correctly on the keypad Incorrect parameter settings A problem with an external device The external wiring has a short circuit or is disconnected There is damage to the device Find the cause and repair the problem to correctly display the status 3 Make sure that the EDM signal operates during usual operation as shown in Table 2...

Page 233: ...EE Directive The wheelie bin symbol on this product its manual or its packaging identifies that you must recycle it at the end of its product life You must discard the product at an applicable collection point for electrical and electronic equipment EEE Do not discard the product with usual waste ...

Page 234: ...ion Revised Content November 2021 1 All Revision Reviewed and corrected entire documentation Addition Larger drive capacities added along with corresponding data Three Phase 200 V CIPR GA50x2030 to 2070 Three Phase 400 V CIPR GA50x4018 to 4038 17 Revision Short Circuit Protection 22 Addition Australian Standard February 2021 First Edition ...

Page 235: ...YASKAWA TOEPC7106170YB YASKAWA AC Drive GA500 Installation Primary Operation 235 ...

Page 236: ...WA ELÉTRICO DO BRASIL LTDA 777 Avenida Piraporinha Diadema São Paulo 09950 000 Brasil Phone 55 11 3585 1100 www yaskawa com br In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations...

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YASKAWA GA500 series, Installation & Primary Operation

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