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3  Electrical Installation

YASKAWA ELECTRIC

 

TOEP C710616 33A YASKAWA AC Drive L1000A Quick Start Guide

 13

„

Wiring the Main Circuit Output

Note the following precautions for the output circuit wiring:

• Do not connect any load other than a three-phase motor to the output side of the drive.
• Never connect a power source to the drive output.
• Never short or ground the output terminals.
• Do not use phase correction capacitors.
• Check the control sequence to make sure that the motor contactor is not turned ON or OFF during drive operation. 

Turning on the motor contactor while voltage is output causes an inrush current that is likely to trigger the drive’s 
overcurrent protection.

Note:

The drive provides a Safe Disable function that can be utilized to reduce the number of motor contactors to one. Refer to 

Safe 

Disable Input Function on page 41

 for details.

„

Ground Connection

Take the following precautions when grounding the drive:

• Never share the ground wire with other devices such as welding machines, etc.
• Always use a ground wire that complies with electrical equipment technical standards. Keep ground wires as short as 

possible. Because leakage current is caused by the drive, potential on the ground terminal of the drive will become 
unstable if the distance between the ground electrode and the ground terminal is too long.

• Always make sure the ground impedance is conform to the requirements of local safety and installation regulations.
• Do not loop the ground wire when using more than one drive.

„

Control Circuit Wiring Precautions

Note the following precautions for wiring the control circuits: 

• Separate control circuit wiring from main circuit wiring and other high-power lines.
• Separate wiring for control circuit terminals M1 to M6, MA, MB, and MC (contact output) from wiring to other control 

circuit terminals.

• Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating faults. 
• Ground the cable shields with the maximum contact area of the shield and ground.
• Cable shields should be grounded on both cable ends.
• Note that flexible wires with ferrules may fit tightly into the terminals. To disconnect them, grasp the wire end with a 

pair of pliers, release the terminal using a straight-edge screwdriver, turn the wire for about 45

°,

 and pull it gently out 

of the terminal. For details, refer to the Technical Manual. Use this procedure for removing the wire link between HC, 
H1, and H2 when the Safe Disable function is utilized.

„

Main Circuit Terminals

Terminal

Type

Function

200 V Class

Model 

CIMR-LC

2A0018 to 2A0075

2A0085, 2A0115

2A0145, 2A0180

400 V Class

4A0009 to 4A0039

4A0045, 4A0060

4A0075 to 4A0150

R/L1, S/L2, T/L3

Main circuit power supply input

Connects line power to the drive

U/T1

V/T2

W/T3

Drive output

Connects to the motor

B1, B2

Braking resistor

Not available

Available for connecting a braking 
resistor or a braking resistor unit option

+2

• DC reactor connection 

(+1, +2). Remove the 
jumper b1 
and +2

• DC power supply 

input (+1, 

)

Not available

For connecting

• the drive to a DC power supply 

(ter1 and – are not EU or UL 
approved)

• braking options
• a DC reactor

+1, –

• DC power supply 

input (+1, 

)

• DC power supply 

input (+1, 

)

• Braking transistor 

connection (+3, 

)

+3

Not available

 

Grounding terminal

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Summary of Contents for CIMR-LC2A0018

Page 1: ...LC A Models 200 V Class 4 0 to 45 kW 400 V Class 4 0 to 75 kW To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user recei...

Page 2: ...liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this...

Page 3: ...ONS AND GENERAL WARNINGS 4 2 MECHANICAL INSTALLATION 8 3 ELECTRICAL INSTALLATION 10 4 KEYPAD OPERATION 16 5 START UP 18 6 FINE ADJUSTMENTS 30 7 PARAMETER TABLE 32 8 TROUBLESHOOTING 36 9 SAFE DISABLE I...

Page 4: ...manual first This guide is packaged together with the product It contains basic information required to install and wire the drive This guide provides basic programming and simple setup and adjustment...

Page 5: ...contacting the motor case Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal ob...

Page 6: ...ive and circuit boards Failure to comply may result in ESD damage to the drive circuitry Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment s...

Page 7: ...hort circuit in the power supply the current flow will not rise above 100 000 amps maximum at 240 V for 200 V class drives and 480 V for 400 V class drives The drive internal motor overload protection...

Page 8: ...vironment Conditions Installation Area Indoors Ambient Temperature 10 to 50 C Drive reliability improves in environments without wide temperature fluctuations When using the drive in an enclosure pane...

Page 9: ...535 7 5 80 110 2 3 2 3 M6 40 4A0009 1 140 260 164 122 248 6 55 5 M5 3 5 4A0015 140 260 167 122 248 6 55 5 M5 3 9 4A0018 140 260 167 122 248 6 55 5 M5 3 9 4A0024 180 300 167 160 284 8 55 5 M5 5 4 4A00...

Page 10: ...1 V T2 W T U V W 3 Ground Terminals 1 2 B1 B2 are for connecting options Never connect power supply lines to these terminals DC reactor option U X Thermal relay option U X S1 S2 S3 S4 S5 S6 S7 DM DM A...

Page 11: ...Circuit Terminal Sizes R L1 S L2 T L3 U T1 V T2 W T3 1 2 3 B1 B2 2A0018 FS5972 35 07 FWH 90B 2 5 M4 M4 M4 2A0025 FWH 100B 6 M5 2A0033 FS5972 60 07 FWH 200B 10 2A0047 16 M6 M5 M6 2A0060 FS5972 100 35 M...

Page 12: ...ecautions when wiring the main circuit input Use only fuses recommended in Main Circuit on page 11 If using a ground fault circuit breaker make sure the breaker is designed for use with AC drives e g...

Page 13: ...autions for wiring the control circuits Separate control circuit wiring from main circuit wiring and other high power lines Separate wiring for control circuit terminals M1 to M6 MA MB and MC contact...

Page 14: ...SN as doing so will damage the drive S2 RS422 485 Termination Resistor S3 Safe Disable Input Sink Source External Supply Selection Internal Power Supply Sinking Mode NPN default External Power Supply...

Page 15: ...lect the power supply SN 0 V SP 24 Vdc Safe Disable Inputs H1 Safe Disable input 1 24 Vdc 8 mA One or both open Drive output disabled Both closed Normal operation Internal impedance 3 3 k Off time of...

Page 16: ...amp to stop or when the speed reference is 0 flashes quickly when the drive is disabled by a DI when the drive was stopped using a Fast Stop command via the digital inputs or when a Run command is act...

Page 17: ...1 01 000 00 2 3 0 00 50 00 0 00 DRV FWD Rdy MODE U1 01 0 00 U1 02 0 00 U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting DATA HELP MODE PRG Rdy Auto Tunin...

Page 18: ...meters H1 H2 H3 and H4 Set up the Acceleration deceleration ramp C1 Jerk settings C2 Perform a test run Fine tuning Adjust settings for the brake sequence Adjust speed control loop C5 etc FINISH Set u...

Page 19: ...n direction with a U V W sequence set parameter b1 14 is set to 1 Note Always perform motor rotation direction setup prior to setting the encoder rotation direction Encoder Setup Encoder Resolution Se...

Page 20: ...es C1 Jerk Settings C2 0 0 01 Hz 0 01 s 0 01 s 1 default 0 01 2 1 rpm 3 User defined 4 0 01 m s 5 0 01 m s 0 01 m s2 0 01 m s3 Type Setting Requirements and Benefits Control Mode A1 02 V f 0 OLV 2 CLV...

Page 21: ...r Resistance T2 01 2 Tunes stator resistance only Should be performed if the motor cable has changed Rotational Back EMF Constant Auto Tuning T2 01 11 Used the Motor Induction Voltage E5 24 if no data...

Page 22: ...onal Auto Tuning T1 01 0 Press the Up key until Tuning Ready is displayed Enter the data in to T1 parameters as indicated on the display Press the Up key until Tuning Ready is displayed Release the Br...

Page 23: ...rmal sequence Open the motor contactor s Open the Baseblock input H1 8 9 if used No Alarm or Fault code displayed Yes Entry Accepted displayed Enter the data in to T2 parameters as indicated on the di...

Page 24: ...tor s Press the Up key until Tuning Ready is displayed Select Rotational Encoder Offset Auto Tuning T2 01 10 Press the Run key on the digital operator and wait until Auto Tuning is finished Uncouple m...

Page 25: ...election Using Digital Inputs b1 01 0 Use parameter d1 18 to determine how different travel speeds are selected by digital inputs b1 01 Reference source Speed reference input 0 default Operator keypad...

Page 26: ...digital inputs Speed Selection When d1 18 1 or 2 Multi function digital inputs are preset as shown below Terminal Parameter Number Set Value Details S5 H1 05 3 Multi Speed Reference 1 S6 H1 06 4 Mult...

Page 27: ...has Priority and the Leveling Speed Input is Assigned d1 18 2 H1 53 The leveling signal has priority over other speed references The drive decelerates to the leveling speed d1 26 when the leveling spe...

Page 28: ...Multi Function Analog Outputs Use the H4 parameters to set up the output value of the analog monitor outputs and to adjust the output signal levels Acceleration Ramp Deceleration Ramp and Jerk Setting...

Page 29: ...ameter C6 21 Stop in Inspection Mode To stop the drive in Inspection Mode either remove the Up or Down signal or unselect the Inspection Operation Speed Reference conditions listed for Start in Inspec...

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