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Following are some helpful tips to make the assembly process smooth and efficient.

PRE-ASSEMBLIES: 

 (i.e. Post and Beam Assemblies, Roof Rafter Assembly, etc)

  

•  Work on a raised, solid and flat surface such as, a table or saw horse.

•  Keep all connections flush where shown in the instructions.

•  When assembling the beams keep parts flat, straight and snug when 

connecting.

 
METAL PARTS: 

•  Roofing material may have sharp edges, wear safety gloves.

• 

Remove all plastic covering, on both sides of the metal panels, directly 

before installing each piece.

•  Place roofing material on a non-abrasive surface before and after assembly 

as it can bend, dent and scratch easily.

•  The roofing screws can easily crush the roof panels and roof edges when 

using a power drill.  We recommend hand tightening the roofing screws so 

they sit snug and tight to the roofing material.

Assembly Tips

Summary of Contents for AVERY

Page 1: ...stomer Support 1 888 509 4382 info yardistrystructures com www yardistrystructures com For Spanish instructions visit our website at Para obtener instrucciones espa oles visite nuestro sitio web en ht...

Page 2: ...afe distances from combustible materials Wear gloves to avoid injury from possible sharp edges of individual elements before assembly During installation follow all safety warnings provided with your...

Page 3: ...not limited to wind storms hail floods excessive water exposure Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Yardistry...

Page 4: ...rushing and splintering of wood Check for sharp edges or protruding screw threads add washers if required WOOD PARTS Applying a water repellent or stain water based on a yearly basis is important main...

Page 5: ...keep parts flat straight and snug when connecting METAL PARTS Roofing material may have sharp edges wear safety gloves Remove all plastic covering on both sides of the metal panels directly before in...

Page 6: ...rs see below for the correct locations and placement Please double check for possibility of any underground utilities such as gas telephone cable or sprinkler lines Following are some examples of how...

Page 7: ...rete Patio min 10 8 x 11 with 6 clearance on all sides Wood Deck min 10 8 x 11 with 6 clearance on all sides Anchoring Hardware not included Anchoring Hardware not included Anchoring Hardware not incl...

Page 8: ...2 x 1866 9mm 1 1 4 x 3 x 73 1 2 Y50119 412 4pc 415 Gable End 25 4 x 139 7 x 1946 3mm 1 x 5 1 2 x 76 5 8 Y50119 415 Y50119 405 25 4 x 50 8 x 1574 8mm 1 x 2 x 62 2pc 405 Cross Gusset Support 4pc 331 Gus...

Page 9: ...hort Y01028 116 1pc Ridge Cap Y01028 117 4pc Ridge Clip Short Y01028 115 2pc Ridge Clip Y01028 114 2pc Roof Edge Left Y01028 112 2pc Roof Edge Right Y01028 113 1pc Roof To Beam Bracket Set 8Pk Y70819...

Page 10: ...Lag Screw 5 16 x 4 3 4 Y06218 343 58pc Pan Screw 8 x 1 52433510 128pc Hex Roofing Screw 8x 1 Y06728 510 26pc Wood Screw 7 x 3 4 Y06091 003 152pc Wood Screw 8 x 1 1 2 52043512 1pc Hex Driver Y00400 004...

Page 11: ...ies or sprinkler line locations prior to excavating any holes D Before you discard your cartons fill out the form below The carton I D stamp is located on the end of each carton Please retain this inf...

Page 12: ...8 x 1 1 2 Wood Screws per plinth Rounded edges on top fig 2 3 and 2 4 D Repeat Steps A C three more times to make four Post Assemblies Step 2 Post Assemblies Hardware Wood Parts Fig 2 1 422 Plinth 4 x...

Page 13: ...D Attach 406 End Gable Centre Back to 409 End Gabel Centre Front with two 8 x 1 1 2 Wood Screws and to 401 Beam Front Back with two 8 x 2 1 2 Wood Screws fig 3 1 E Repeat Steps A D one more time to ma...

Page 14: ...end as shown in fig 4 2 C Repeat Steps A and B one more time to make two Beam Side Assemblies and two Beam Inside Assemblies 4 x 403 Beam Side 38 1 x 139 7 x 1590 7 mm 1 1 2 x 5 1 2 x 62 5 8 2 x 402...

Page 15: ...Match the bolt holes in each 404 Beam End Inside with the bolt holes in each 403 Beam Side Attach assemblies with 12 8 x 2 1 2 Wood Screws fig 4 3 E Repeat Step D one more times to make a second Beam...

Page 16: ...Hex Bolt with two 3 8 flat washers and one 3 8 lock nut per Post The distance from the outside of one Post to the outside of the second Post should be 10 6 fig 5 1 and 5 2 See fig 5 3 for accurate po...

Page 17: ...Pavilion on will determine how you anchor it to that surface Please refer to pages 6 and 7 for installation examples Any hardware or extra materials for mounting will have to be purchased in advance H...

Page 18: ...6 t nut to attach gussets to Beam Assembly Front Back fig 6 1 and 6 2 C Repeat Steps A and B so all 8 gussets are attached fig 6 1 and 6 2 Step 6 Attach Gussets Fig 6 1 Tight 4 x 330 Gusset Right 38 1...

Page 19: ...3 C Place one 420 Rafter Top on the angled ends of the 412 Rafters so the outside edges are flush then attach to three 412 Rafters with six 8 x 2 1 4 Wood Screws fig 7 1 and 7 4 Step 7 Frame Roof Pan...

Page 20: ...attach a second 420 Rafter Top with six 8 x 2 1 4 Wood Screws fig 7 4 and 7 5 Step 7 Frame Roof Panel Part 2 Notice screws at an angle Fig 7 3 418 Strap Short 419 Strap Long Notice large notch gap on...

Page 21: ...se two 1 4 x 4 3 4 Hex Bolts as a guide to line up the bolt holes Attach 413 Rafter Brace to 420 Rafter Tops with six 8 x 1 3 4 Wood Screws Remove both Hex Bolts as they will be used in a later step a...

Page 22: ...as it can bend dent and scratch easily WARNING DO NOT OVER TIGHTEN ROOFING SCREWS Over tightening screws will cause roofing material to crush The roofing screws can easily crush the Roof Panels and R...

Page 23: ...harp edges Wear gloves BE SURE TO REMOVE ALL PLASTIC COVERING ON BOTH SIDES OF THE ALUMINUM PANELS AND TRIM DIRECTLY BEFORE INSTALLING EACH PIECE One side is clear and the other is blue both must be r...

Page 24: ...s so the panels overlap and screw holes line up as shown below fig 8 1 and 8 5 C Attach all three Roof Panels to Roof Panel Frame using six 8 x 1 Hex Roofing Screws in locations shown in fig 8 1 Do no...

Page 25: ...oof Edge Left and one Roof Edge Right on the bottom of one Roof Panel Frame so they meet tight in the centre and the ends are flush with the outside ends of 418 Strap Short and 419 Strap Long Attach b...

Page 26: ...8 Attach Roof Panels Part 3 F Attach the three Roof Panels to Roof Panel Frame using 42 8 x 1 Hex Roofing Screws as shown in fig 8 6 Be sure not to overtighten screws 8 x 1 Hex Roofing Screws 42 per P...

Page 27: ...idge Clip in between both Ridge Clip Shorts 2 1 2 up from the bottom of 420 Rafter Tops Ridge Clip must cover the Roof Panels Do not compress Weather Seal Attach with seven 7 x 3 4 Wood Screws fig 8 7...

Page 28: ...rame so the notches in 412 Rafters rest on Beam Assembly Side and 420 Rafter Tops are flush to the outside of each 406 End Gable Centre Back is tight to the first Roof Panel Frame fig 9 1 9 2 and 9 3...

Page 29: ...six 1 4 x 2 3 4 Hex Bolt with two 1 4 large flat washer and one 1 4 lock nut fig 9 4 9 5 9 6 and 9 7 Fig 9 5 Fig 9 4 x 3 Fig 9 7 Hardware 2 x 1 4 x 4 3 4 Hex Bolt 1 4 large flat washer x 2 1 4 lock nu...

Page 30: ...then attach three 10 x 1 1 4 Pan Screws per bracket Once screws are installed tighten bolts fig 9 8 9 9 and 9 10 Avery Inst 6D Attach Roof Panels Fig 9 8 Fig 9 9 Hardware 8 x 1 4 x 2 Hex Bolt 1 4 fla...

Page 31: ...the centre of the roof Each Ridge Cap Short should be flush to the outside edge of the roof fig 10 1 10 3 and 10 4 Componets 1 x Ridge Cap 2 x Ridge Cap Short Ridge Cap Ridge Clip Ridge Cap Short Ridg...

Page 32: ...to the outside edge of the roof then attach each end of the Ridge Cap to each Ridge Cap Short with two 8 x 3 4 Metal Screws per side fig 10 5 10 6 and 10 7 Hardware 4 x 8 x 3 4 Sheet Metal Screw Ridg...

Page 33: ...ng the each 415 Gable End Attach with nine 8 x 1 3 4 Wood Screws per 415 Gable End fig 11 1 11 2 and 11 3 B Repeat for the other side of the assembly Fig 11 1 Flush and Tight Hardware 36 x 8 x 1 3 4 W...

Page 34: ...Wood Screws per gusset and to 406 Gable Centre Back with one 10 x 4 Wood Screw per gusset fig 12 1 and 12 2 C Attach each 414 Gable Gusset to 412 Rafter with one 8 x 2 1 2 Wood Screw per gusset from t...

Page 35: ...ith two 1 4 flat washers and one 1 4 lock nut fig 13 1 and 13 4 Hardware 8 x 1 4 x 2 Hex Bolt 1 4 flat washer x 2 1 4 lock nut 16 x 8 x 1 Pan Screw Componets 4 x Tie Centre Bracket 8 x Tie Wrap Bracke...

Page 36: ...Jamb Mounts one per side with four 8 x 1 Pan Screws per mount fig 13 5 13 6 13 7 and 13 8 Hardware 40 x 8 x 1 Pan Screw Componets 8 x Jamb Mount Jamb Mount Fig 13 7 Fig 13 8 8 x 1 Pan Screw Tight Step...

Page 37: ...Tie and 412 Rafter with one 10 x 2 1 2 Pan Screw per bracket fig 13 9 and 13 10 G Secure Tie Wrap Brackets to 412 Rafter with four 10 x 1 1 4 Pan Screws per bracket then tighten bolts in Tie Wrap Brac...

Page 38: ...8 x 1 Pan Screws This provides warnings concerning safety and important contact information A tracking number is provided to allow you to get critical information or order replacement parts for this s...

Page 39: ...39 support yardistrystructures com NOTES...

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