Yamaha ZUMA CW50N Owner'S Manual Download Page 63 | Manualshive

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7

PERIODIC MAINTENANCE AND MINOR REPAIR

7-19

EAJ50002

Troubleshooting

Although Yamaha scooters receive a
rigid inspection before shipment from
the factory, trouble may occur during
operation. Any problem in the fuel, com-
pression, or ignition systems can cause
poor starting and loss of power. The
troubleshooting chart describes a quick,
easy procedure for making checks. If
your scooter requires any repair, bring
it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your scooter.
Use only genuine Yamaha parts on
your scooter. Imitation parts may look
like Yamaha parts, but they are often
inferior. Consequently, they have a
shorter service life and can lead to
expensive repair bills.

EAJ40400*

Flasher light bulb replacement

1. Take off the lense by removing the

screws.

2. Push in the defective bulb and turn

it counterclockwise to remove it.

3. For installation, reverse the above

procedure.

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Summary of Contents for ZUMA CW50N

Page 1: ...5LU F8199 11 CW50N OWNER S MANUAL LIT 11626 14 16 ...

Page 2: ...The engine exhaust from this product contains chemicals know to the State of California to cause cancer birth defects or other reproductive harm WARNING YAMAHA LIT CALIF 65 01 ...

Page 3: ...ouring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this scooter If you have any questions about the operation or maintenance of your scooter please consult a Yamaha dealer ...

Page 4: ...E ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the scooter operator a bystander or a person inspecting or repairing the scooter A CAUTION indicates special precautions that must be taken to avoid damage to the scooter NOTE A NOTE provides key information to make procedures easier or clearer WARNING CAUTION ...

Page 5: ...and this manual If there is any question concerning this manual please consult your Yamaha dealer EUU60001 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER DO NOT ATTEMPT TO OPERATE THIS SCOOTER UNTIL YOU HAVE ATTAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN ...

Page 6: ...000 by MBK INDUSTRIE 2nd Edition April 2000 All rights reserved Any reproduction or representation without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France P N LIT 11626 14 16 AFFIX DEALER LABEL HERE ...

Page 7: ... INSTRUMENT AND CONTROL FUNCTIONS 5 PRE OPERATION CHECKS 6 OPERATION AND IMPORTANT RIDING POINTS 7 PERIODIC MAINTENANCE AND MINOR REPAIR 8 SCOOTER CARE AND STORAGE 9 SPECIFICATIONS 10 CONSUMER INFORMATION INDEX 10 2 LOCATION OF THE IMPORTANT LABELS TABLE OF CONTENTS ...

Page 8: ...FETY INFORMATION 1 2 Safe riding 1 3 Protective apparel 1 4 Modification 1 4 Loading and accessories 1 5 Loading 1 5 Accessories 1 6 Gasoline and exhaust gas 1 7 Recommandations in case of accidents 1 8 GIVE SAFETY THE RIGHT OF WAY ...

Page 9: ...ombined with riding especially alcohol which increases the individual s likelihood of taking risks Alcohol is dangerous even in small quantities Correct protective riding gear is just as much a part of motorcycling safety as the safety belt is in the car a good leather suit and gloves sturdy boots and a good quality properly fitting crash helmet are ideal But beware good protective clothing can re...

Page 10: ...ING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD 1 OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ONALLASPECTS OF SCOOTER OPE RATION 2 OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL 3 OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES 4 OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITI...

Page 11: ... not an experienced rider b Know your limitations and do not over estimate them c Practice wherever there is no traffic until you are familiar with the scooter and its controls 5 Many scooter accidents are due to riding faults A typical riding fault is where the rider takes a corner too wide because of EXCESSIVE SPEED or takes it too sharply too tight a corner for the speed a Always observe the sp...

Page 12: ...d or goggles Wind on your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard 3 The use of substantial shoes jacket trousers gloves etc is effective in preventing or reducing abrasions or lacerations 4 Never wear loose fitting clothing It could catch on the control levers or wheels and cause injury or accident 5 Never touch the engine or exhaust system du...

Page 13: ...perator passenger accessories and cargo must not exceed the maximum load limit of 152 kg 335 lb When loading within these weight limits keep the following in mind 1 Cargo and accessory weight should be kept as low and close to the scooter as possible Be sure to distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or instability 2 Shifting weights can creat...

Page 14: ...ate instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum b Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects Wind may attempt to lift the scooter or the scooter may become unstable in cross winds...

Page 15: ...n 3 Always turn off the engine before leaving the scooter unattended and remove the ignition key When parking the scooter note the following a The engine and exhaust pipe s muffler s may be hot Park the scooter in a place where pedestrians or children are not likely to touch these hot areas b Do not park the scooter on a slope or soft ground the scooter may fall over c Do not park the scooter near...

Page 16: ...the levers cables and lines etc 2 The good condition of the active or passive indicators lights reflectors 3 The good condition of all vital components such as the frame wheels suspension systems oil reservoirs petrol tanks etc 4 Do not ride the scooter if there is any doubt about its condition or operation and have it taken to a Yamaha dealer for a check up and any repairs required pointing out a...

Page 17: ...2 LOCATION OF THE IMPORTANT LABELS Location of the important labels 2 1 ...

Page 18: ...2 EAA40000 Location of the important labels Please read following labels carefully before operating the scooter LOCATION OF THE IMPORTANT LABELS 1 3 4 2 5 6 ...

Page 19: ...otective clothing 3MX 2118K 00 WARNING N E V E R P L A C E A N Y T H I N G H E R E F i r e c o u l d r e s u l t f r o m e n g i n e h e a t 3MX 21568 00 3MX 21668 00 TIRE INFORMATION Cold tire pressure should be set as follows Up to 90kg 198 lbs load FRONT 100kPa 1 00kgf cm2 15psi REAR 125kPa 1 25kgf cm2 18psi 90 kg 198 lbs maximum load FRONT 100kPa 1 00kgf cm2 15psi REAR 150kPa 1 50kgf cm2 21psi...

Page 20: ...3 DESCRIPTION Left view 3 1 Right view 3 2 Controls Instruments 3 3 ...

Page 21: ...hes page 4 4 3 Fuel tank page 4 6 4 Seat lock page 4 10 5 Oil tank page 4 6 6 Rear carrier page 4 10 7 Rear light page 7 18 8 Rear brake wear indicator page 7 11 9 Kick starter page 4 9 10 Air filter page 7 6 11 Rear footrest 12 Front brake caliper page 7 11 10 11 12 5 4 1 2 3 8 9 6 7 ...

Page 22: ...witch page 4 1 2 Throttle grip page 7 7 3 Right handlebar switches page 4 5 4 Front brake lever page 4 5 5 Headlight page 7 18 6 Rear footrest 7 Centerstand page 7 14 8 Rear flasher light page 7 19 9 Passenger handle 1 2 3 4 5 6 7 8 9 ...

Page 23: ...g indicator light page 4 2 5 Fuel gauge page 4 4 6 HORN switch page 4 4 7 TURN signal switch page 4 4 8 Starter lever CHOKE page 4 8 9 Lights switch page 4 4 10 ENGINE STOP switch page 4 5 11 Start switch page 4 5 12 Throttle grip page 7 7 6 7 8 9 11 12 10 10 20 30 0 40 mph mile Highbeam Turn oil F E FU E L 0 10 20 30 40 50 60 1 1 2 3 4 5 ...

Page 24: ...check 4 3 Speedometer 4 4 Fuel gauge 4 4 Handlebar switches 4 4 Front brake lever 4 5 Rear brake lever 4 6 Fuel and oil tank 4 6 Fuel 4 6 Catalitic converter depends on model 4 7 Engine oil 4 8 Starter lever CHOKE 4 8 Kick starter 4 9 Steering lock 4 9 Seat 4 10 Helmet holder 4 10 Rear carrier 4 10 ...

Page 25: ... is started the headlight and meter lights come on automatically EAB02100 The oil warning light will come on For details of the oil warning light refer to Oil warning light on page 4 2 EAB00600 OFF All electrical circuits are switched off The key can be removed in this posi tion EAB00701 LOCK The steering is locked in this position and all electrical circuits are switched off The key can be remove...

Page 26: ...operation refill the tank immediately with Yamalube 2 cycle engine oil or air cooled 2 stroke engine oil in accordance with the JASO FC or ISO EG C EG D standard When the tank is refilled the indicator light will go off CAUTION EUU10301 NOTE If the oil level indicator light does not come on while the key is at have a Yamaha dealer inspect it EUU30000 Do not run the scooter until you know it has su...

Page 27: ...urn the main switch to Disconnected circuit short circuit faulty light bulb etc Ask a Yamaha dealer to inspect Supply engine oil Ask a Yamaha dealer to inspect Turn the main switch to ON Start the engine and go ahead with riding Oil level indicator light does not come on Oil level indicator light comes on ...

Page 28: ...the needle moves to the E position add fuel as soon as possible EAB40701 Speedometer The speedometer shows riding speed This speedometer is equipped with an odometer 1 2 3 EAB60200 HORN switch Press the switch to sound the horn EAB62101 TURN signal switch To signal a right hand turn push the switch to the right To signal a left hand turn push the switch to the left Once the switch is released it w...

Page 29: ...tions prior to starting the engine CAUTION EAB60901 ENGINE STOP switch The engine stop switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system Turn the switch to to start the engine In case of emergency turn the switch to to stop the engine EAB90001 Front brake lever The front brake lever is located on the right handlebar ...

Page 30: ...el and or engine oil open the seat Then remove the fuel tank filler cap by turning it counterclockwise Pull up the oil tank cap to open it EUU78900 Be sure the caps are properly installed before riding the scooter EAE80000 Fuel Make sure there is sufficient fuel in the tank WARNING EUU61000 Do not overfill the fuel tank Avoid spilling fuel on the hot engine Do not fill the fuel tank above the bott...

Page 31: ...taining ethanol and that containing methanol Gasohol containing ethanol can be used if etha nol content does not exceed 10 Gasohol containing methanol is not rec ommended by Yamaha because it can cause fuel system damage or vehicle performance problems WARNING EUU61050 Gas and oil are flammable When refuelling immediately after operation take special care not to spill gasoline over the engine or m...

Page 32: ... Make sure the engine oil is at the specified level Add oil as necessary Recommended oil Yamalube 2 cycle oil or air cooled 2 stroke engine oil according to JASO FC or ISO EG C EG D standard Oil quantity Total amount 1 3 L 1 14 Imp qt 1 37 US qt EUU04201 NOTE Be sure the cap is properly seated when replacing 1 EAC20100 Starter lever CHOKE The starter lever is located on the left handlebar Starting...

Page 33: ...urn EAC60700 Kick starter Rotate the kick starter away from the engine Push the starter down lightly with your foot until the gears engage then kick smoothly and forcefully to start the engine WARNING EAC30401 Steering lock The steering is locked when the main switch is turned to LOCK To lock the steering turn the handlebars all the way to the left With the key at OFF push it into the main switch ...

Page 34: ... original po sition 2 Slightly push the end of the seat down to lock EUU14000 NOTE Lift the end of the seat up to make sure the seat is securely locked WARNING EAC50501 Helmet holder The helmet holder is located under the seat Open the seat and hook the helmet on the helmet holder Then lock the seat EUU72900 Never ride with a helmet in the helmet holder The helmet may hit objects causing loss of c...

Page 35: ...5 PRE OPERATION CHECKS PRE OPERATION CHECKS 5 1 ...

Page 36: ...necessary Rear brake drum Check operation damage and free play 4 6 7 10 7 11 Adjust if necessary Throttle grip and housing Check for smooth operation 7 7 7 13 Adjust Lubricate if necessary Engine oil Check engine oil level and oil leakage 4 6 4 8 Add oil if necessary Final gear oil Check vehicle for leakage 7 5 Add oil if necessary Wheels Tires Check tires pressure wear and damage 7 8 Fittings Fas...

Page 37: ...y clean and free of foreign materials Do not leave any rag inside or under the plastic covers of your scooter whatever the location 1 The engine exhaust pipe s and muffler s will be very hot after the engine has been run Be careful not to touch them or to allow any clothing item to contact them during inspection or repair 2 If any item in the PRE OPERATION CHECK is not working properly have it ins...

Page 38: ...6 OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine 6 1 Starting a warm engine 6 2 Starting the scooter 6 3 Acceleration 6 3 Braking 6 3 Engine break in 6 4 Parking 6 5 ...

Page 39: ...an area with adequate ventilation Before starting out be sure to use the centerstand for safety EUU31100 1 Be careful where you store personal items on the scooter Avoid blocking the air cleaner intake or performance will suffer 2 Be careful not to put anything near the battery and its terminals Electrical failure and acid corrosion may result CAUTION EAF14302 Starting and warming up a cold engine...

Page 40: ... any one attempt If the engine does not start with the star ter motor kick the kick starter to start the engine CAUTION 6 After warming up the engine turn off the starter completely EUU17000 NOTE For maximum engine life always warm up the engine about 1 3 minutes before riding your scooter Never accelerate hard with a cold engine EUU02700 NOTE The engine is warm when it responds normally to the th...

Page 41: ...for its angle 3 Check the oncoming traffic and use a turn signal before entering traffic 4 Turn out the throttle grip on the right handlebar slowly and you can now start off After starting off turn off the flasher EAF20900 Acceleration The speed can be adjusted by opening and closing the throttle grip Turning it toward you increases the speed and turning it in the opposite direction decreases the ...

Page 42: ...ut an excessive load on it for the first 1 000 km 600 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throttle operation or any condition which might result in exces sive heating of the engine must be avoided EAF32000 1 0 150 km 0 90 mi Avoid operation above 1 3 throttle Stop the engine and let it cool for 5 to 10 ...

Page 43: ...en parking the scooter stop the engine and remove the ignition key WARNING EUU63000 The muffler and exhaust pipe are hot Park the scooter in a place where pedestrians or children are not likely to touch the scooter Do not park the scooter on a slope or soft ground the scooter may overturn ...

Page 44: ... the transmission oil 7 5 Air filter cleaning 7 6 Carburetor adjustment 7 7 Autolube pump adjustment 7 7 Throttle grip 7 7 Throttle cable adjustment 7 8 Tires 7 8 Front brake adjustment 7 10 Rear brake adjustment 7 10 Checking the front brake pads and the rear brake shoes 7 11 Inspecting the brake fluid level 7 12 Brake fluid replacement 7 13 Cable inspection and lubrication 7 13 Throttle cable an...

Page 45: ...INTERVALS TO MATCH THE ENVIRONMENT The most important points of scooter inspection adjustment and lubrication are explained in the following pages EUU63200 If you are not familiar with scooter service this work should be done by a Yamaha dealer EUU67100 Modifications to this scooter not approved by Yamaha may cause loss of performance and render it unsafe for use Consult a Yamaha dealer before att...

Page 46: ...d leakage See NOTE page 7 3 Correct accordingly Replace brake pads if necessary Check operation Adjust brake lever free play and replace brake shoes if necessary Check balance runout and for damage Rebalance or replace if necessary Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary Check bearing for looseness or damage Replace if necessary Check bearing p...

Page 47: ... if necessary Check oil level and vehicle for oil leakage Change oil at initial 1 000 600 and thereafter every 24 000 16 000 or 24 months whichever occurs first Check damage and wear Replace if necessary EVERY INITIAL 1 000 600 3 000 2 000 or 6 months whichever occurs first 6 000 4 000 or 12 months whichever occurs first REPLACE Items maked with an asterisk require special tools data and technical...

Page 48: ... If electrode erosion becomes exces sive or if carbon and other deposits are excessive you should replace the spark plugs with the specified plug Standard spark plug BR8HS NGK Before installing the spark plug measure the electrode gap with a wire thickness gauge and adjust the gap to specification as necessary Spark plug gap 0 5 0 7 mm 0 020 0 031 in When installing the plug always clean the gaske...

Page 49: ...al transmission oil check for oil leakage d Replace the transmission case drain plug and tighten it always use a new gasket Tightening torque of drain plug 18 Nm 1 8 m kg 13 0 ft lb e Fill the transmission case with the specified quantity of oil Transmission oil recommended Yamalube 4 10W30 or SAE 10W30 type SE motor oil Quantity of oil periodic drai nage 0 11 L 0 10 Imp qt 0 12 US qt Total quanti...

Page 50: ...urface of the element and squeeze out the excess oil The element should be damp but not dripping with oil 5 Install the element in its case Be sure the sealing edge of the element perfectly matches with the sealing surface of its case so there is no air leakage 6 Install the air filter case cover Be sure that the seal is in place and that the bolts are tightened securely to avoid the possibility o...

Page 51: ...rience to do so EAI10801 Autolube pump adjustment The autolube pump is a vital part of the engine and requires very sophisticated adjustment Adjusting should be left to a Yamaha dealer who has the professional knowledge and experience to do so EAE30100 Throttle grip Turn the throttle grip to see if it operates properly and check the free play Make sure the grip returns by spring force when release...

Page 52: ... as handling braking performance and safety NEVER OVERLOAD YOUR SCOO TER Make sure the total weight of the cargo rider and accesso ries fairing saddlebags etc if approved for this model does not exceed the maximum load of the scooter Operation of an over loaded scooter could cause tire damage an accident or even injury 2 Improper tire pressure greatly af fects tire life and handling Check the pres...

Page 53: ...i Load is the total weight of cargo rider passenger and accessories WARNING If tire treads are excessively worn the scooter tends to slip or skid on wet roads or even on paved roads covered with dirt If center tread depth shows crosswise lines it means that the tire is worn to its limit Replace the tire EUU68000 It is dangerous to ride with a worn out tire When a tire tread begins to show lines ha...

Page 54: ...uster clockwise to reduce play or counterclockwise to increase play EAH86600 Front brake adjustment The front brake lever should have a free play of 10 20 mm 0 4 0 8 in at the lever end If not ask a Yamaha dealer to adjust it WARNING EUU68800 An incorrect free play indicates a hazardous condition in the brake system Do not operate the scooter until the failure in the brake system is corrected Ask ...

Page 55: ...is provided on each brake This indicator allows checking of brake pad shoe wear without disassembling the brake EAH84400 FRONT Check the brake pads for damage and wear If the thickness is less than the specified value have a Yamaha dea ler replace the pads EAH82601 REAR Apply the brake and inspect the wear indicator If the indicator reaches the wear limit line ask a Yamaha dealer to replace the sh...

Page 56: ... only the designated quality brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor brake perfor mance Recommended brake fluid DOT 3 or DOT 4 3 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor brake performance 4 Be careful that water does not enter the master cylinder when refilling Water will significantly ...

Page 57: ...nded lubricant Yamalube 4 10W30 or SAE 10W30 motor oil EAI10201 Throttle cable and grip lubrication The throttle twist grip assembly should be greased at the time that the cable is lubricated since the grip must be removed to get at the end of the throttle cable After removing the screws hold the end of the cable up in the air and put in several drops of lubricant With the throttle grip disassembl...

Page 58: ...that the centerstand moves up and down smoothly Recommended lubricant Yamalube 4 10W30 or SAE 10W30 motor oil EUU69301 If the centerstand does not move smoothly consult a Yamaha dealer EAI20501 Front fork inspection 1 Visual check Check for scratches damage on the inner tube and excessive oil leakage from the front fork WARNING EUU65700 Securely support the scooter so there is no danger of it fall...

Page 59: ...er end of the front fork and try to move them forward and backward If any free play can be felt ask a Yamaha dealer to inspect and adjust the steering Ins pection is easier if the front wheel is removed EAI60201 Wheel bearings If there is play in the front or rear wheel hub or if the wheel does not turn smoothly have a Yamaha dealer inspect the wheel bearings The wheel bearings should be inspected...

Page 60: ...attery be sure the breather pipe is routed correctly If the breather pipe is positioned in such a way as to cause battery electrolyte or gas to exit onto the frame structural and cosmetic damage to the scooter can occur CAUTION WARNING EUU65800 Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNA...

Page 61: ...70301 Replenishing the battery fluid A poorly maintained battery will corrode and discharge quickly The battery fluid should be checked at least once a month 1 The level should be between the upper and lower level marks Use only distilled water if refilling is necessary 2 When the scooter will not be used for a month or longer remove the battery and store it in a cool dark place Completely recharg...

Page 62: ...rear lamp bulb 1 Remove the taillight lens by removing the screws 2 Push in the bulb and rotate it counterclockwise to remove the defective bulb 3 Replace the gasket if necessary 4 To reassemble reverse the above procedure EUU34400 Do not use fuses of higher amperage rating than those recommended Substitution of a fuse of improper rating can cause extensive electrical system damage and possibly a ...

Page 63: ...ter requires any repair bring it to a Yamaha dealer The skilled technicians at a Yamaha dealership have the tools experience and know how to properly service your scooter Use only genuine Yamaha parts on your scooter Imitation parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to expensive repair bills EAJ40400 Flasher light bulb...

Page 64: ...ck No start fuel OK Turn over engine Normal resistance Unusually light or heavy resistance Start engine No start OK Go to ignition check Have engine inspected Ignition check Fuel OK Compression OK No start Replace spark plug Start No start OK Go to battery check Battery check Fuel OK Compression OK Ignition OK No start Use electric starter if applicable Engine turns fast battery is good Engine tur...

Page 65: ...8 SCOOTER CARE AND STORAGE Cleaning 8 1 Storage 8 2 ...

Page 66: ...ge and deterioration of wheel bearings front fork brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car washers EAK01102 A CLEANING Frequent thorough cleaning of your scooter will not only enhance its appearance but will improve its general performance and extend the...

Page 67: ...il 3 Lubricate all control cables 4 Block up the frame to raise both wheels off the ground 5 Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering 6 If storing in a humid or salt air atmosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat cover 7 Remove the battery and charge it Store it in a dry place and rech...

Page 68: ...9 SPECIFICATIONS Specifications 9 1 ...

Page 69: ...ube Engine oil Type Yamalube 2 cycle oil or air cooled 2 stroke engine oil Classification JASO FC or ISO EG C EG D Capacity 1 3 L 1 14 Imp qt 1 37 US qt Transmission oil Type Yamalube 4 10W30 or SAE 10W30 type SE motor oil Capacity 0 13 L 0 114 Imp qt 0 137 US qt Air filter Wet type element Fuel Type Unleaded fuel Tank capacity 4 6 L 1 01 Imp gal 1 21 US gal Carburateur Type quantity PHBN 12HS 1 M...

Page 70: ...ke Operation Right hand operation Brake fluid type DOT 3 or DOT 4 Rear Type Drum brake Operation Left hand operation Suspension Front Telescopic fork Rear Unit swing Shock absorber Front Coil spring Oil damper Rear Coil spring Oil damper Wheel travel Front 62 mm 2 44 in Rear 60 mm 2 36 in Electrical Ignition system C D I Generator system Flywheel magneto Battery Type GM4 3B YB4L B FB4L B Capacity ...

Page 71: ...10 1 Identification numbers record 10 1 Key identification number 10 1 Vehicule identification number 10 1 Engine serial number 10 2 Reporting safety defects 10 3 Scooter noise regulation 10 4 Riva limited warranty 10 5 Yamaha extended service 10 7 ...

Page 72: ...reference in case the vehicle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER EAA61400 Key identification number The key identification number is stamped on the key Record this number in the space provided for reference when obtaining a new key EAA80200 Vehicle identification number The vehicle identification number is stamped into the frame EUU00400 NO...

Page 73: ...he engine serial number is stamped into the transmission case EUU00300 NOTE The first three digits of these numbers are for model identification the remaining digits are the unit production number Keep a record of these numbers for reference when ordering parts from a Yamaha dealer ...

Page 74: ...aints it may open an investigation and if it finds that a safety defect exists in group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or YAMAHA MOTOR CORP U S A To contact NHTSA you may either call the Auto Safety Hotline tollfree at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S De...

Page 75: ...ated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modif...

Page 76: ...ive that the machine be inspected and regis tered for warranty by an authorised Yamaha Riva dealer In order for this warranty to remain in effect this inspec tion and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchas...

Page 77: ...tion at the time of sale and upon your request at any later date 3 In addition each Yamaha Riva dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Riva dealer for the warranty cover...

Page 78: ...red repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protec tion TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towi...

Page 79: ...protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90...

Page 80: ...eplacement 7 17 H Handlebar switches 4 4 ENGINE STOP switch 4 5 HORN switch 4 4 LIGHTS Dimmer switch 4 4 Start switch 4 5 TURN signal switch 4 4 Headlight 7 18 Helmet holder 4 10 I Identification numbers record 10 1 Indicator lights 4 1 HIGH BEAM indicator light 4 1 Oil level indicator light 4 2 TURN indicator light 4 1 Inspecting the brake fluid level 7 12 K Key identification number 10 1 Kick st...

Page 81: ...ecifications 9 1 Speedometer 4 4 Starter lever CHOKE 4 8 Starting a warm engine 6 2 Starting and warming up a cold engine 6 1 Starting the scooter 6 3 Steering inspection 7 15 Steering lock 4 9 Storage 8 2 T THINK OF YOUR SAFETY 1 1 Throttle cable adjustment 7 8 Throttle cable and grip lubrication 7 13 Throttle grip 7 7 Tires 7 8 Troubleshooting 7 19 Troubleshooting chart 7 20 V Vehicule identific...

Page 82: ...PRINTEDINFRANCE 00 04 E PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts And Accessories See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual YAMAHA MOTOR CO LTD ...

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