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EAS20003

IMPORTANT

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers 
and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-
ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles 
should have a basic understanding of mechanics and the techniques to repair these types of vehicles. 
Please refer to “BASIC INFORMATION” (separate volume, Y0A-28197-E0*) for basic instructions that 
must be observed during servicing.
Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-
cle unsafe and unfit for use.
Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-
nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and 
will appear in future editions of this manual where applicable.

TIP

 

• * If the contents of the manual are revised, the last digit of the manual number will be increased by 

one.

• This Service Manual contains information regarding periodic maintenance to the emission control sys-

tem. Please read this material carefully.

• Designs and specifications are subject to change without notice.

 

EAS30001

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations.

EAS20002

This is the safety alert symbol. It is used to alert you to potential personal 

injury hazards. Obey all safety messages that follow this symbol to avoid 

possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could 

result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid 

damage to the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

YZF690/YZF690-U

SERVICE MANUAL

©2022 by Yamaha Motor Co., Ltd.

First edition, August 2021

All rights reserved.

Any reproduction or unauthorized use 

without the written permission of 

Yamaha Motor Co., Ltd. 

is expressly prohibited.

WARNING

NOTICE

TIP

Summary of Contents for YZF690 2022

Page 1: ...2022 SERVICE MANUAL R7 YZF690 YZF690 U BEB 28197 E0 ...

Page 2: ......

Page 3: ... the contents of the manual are revised the last digit of the manual number will be increased by one This Service Manual contains information regarding periodic maintenance to the emission control sys tem Please read this material carefully Designs and specifications are subject to change without notice EAS30001 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in th...

Page 4: ...title To help identify parts and clarify procedure steps there are exploded diagrams 3 at the start of each removal and disassembly section Numbers 4 are given in the order of the jobs in the exploded diagram A number indicates a disas sembly step Symbols 5 indicate parts to be lubricated or replaced Refer to SYMBOLS A job instruction chart 6 accompanies the exploded diagram providing the order of...

Page 5: ...ITION Serviceable with engine mounted Gear oil Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque Lithium soap based grease Wear limit clearance Molybdenum disulfide grease Engine speed Silicone grease Electrical data Apply locking agent LOCTITE Engine oil Replace the part with a new one G M BF B T R LS M S LT E New ...

Page 6: ......

Page 7: ...2 3 9 1 4 5 8 6 7 GENERAL INFORMATION SPECIFICATIONS PERIODIC CHECKS AND ADJUSTMENTS CHASSIS ENGINE COOLING SYSTEM FUEL SYSTEM ELECTRICAL SYSTEM SELF DIAGNOSTIC TABLE OF CONTENTS ...

Page 8: ......

Page 9: ...1 GENERAL INFORMATION IDENTIFICATION 1 1 VEHICLE IDENTIFICATION NUMBER 1 1 MODEL LABEL 1 1 FEATURES 1 2 MULTI FUNCTION METER UNIT 1 2 SPECIAL TOOLS 1 7 ...

Page 10: ...IFICATION NUMBER The vehicle identification number 1 is stamped into the right side of the steering head pipe EAS30003 MODEL LABEL The model label 1 is affixed to the frame under the passenger seat This information will be needed to order spare parts 1 1 1 1 1 1 1 1 ...

Page 11: ...n be switched between kilo meters and miles To switch the display units set the multi function display to the odometer or a tripmeter and then hold the SEL switch until the display units change Speedometer The speedometer shows the vehicle s traveling speed Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA19660 Do not operate...

Page 12: ...by and by the neutral indicator light Multi function display The multi function display is equipped with the following an odometer ODO two tripmeters TRIP 1 and TRIP 2 a fuel reserve tripmeter TRIP F an instantaneous fuel consumption display km L L 100 km or MPG an average fuel consumption display AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ _ MPG a coolant temperature display _ _ C an air temperat...

Page 13: ...the distance that can be traveled on 1 0 Imp gal of fuel TIP When traveling under 10 km h 6 mi h is displayed TIP The instantaneous fuel consumption function should be used for general reference only Do not use this figure to estimate the distance that can be traveled on the current tank of fuel Average fuel consumption display This display shows the average fuel consump tion since it was last res...

Page 14: ...htness An brightness level indicator bar will appear at the bottom of the display Use the RES switch to select the desired brightness level and push the SEL to confirm it Shift timing indicator light The shift timing indicator light has 3 settings ON setting the shift timing indicator light will come on when the set engine speed is reached When this setting is selected the in dicator light will co...

Page 15: ...t the desired engine speed for deactivating the shift timing indicator light TIP Be sure to set the OFF r min to a higher engine speed than the ON r min setting otherwise the shift timing indicator light will not come on while riding Shift timing indicator light brightness The shift timing indicator light will come on and stay on until the setting is confirmed The bright ness level of the light wi...

Page 16: ...d below to avoid any mistakes TIP For U S A and Canada use part number starting with YM YU or ACC For others use part numbers starting with 90890 Tool name Tool No Illustration Reference pages Yamaha diagnostic tool USB 90890 03267 3 4 3 8 4 67 4 68 7 15 7 15 7 15 8 39 9 3 9 29 9 30 Yamaha diagnostic tool A I 90890 03264 3 4 3 8 4 67 4 68 7 15 7 15 7 15 8 39 9 3 9 29 9 30 Thickness gauge 90890 032...

Page 17: ...sure gauge YU 03153 3 25 7 16 7 17 Oil pressure adapter H 90890 03139 3 25 Fork spring compressor 90890 01441 Fork spring compressor YM 01441 4 78 4 83 Rod holder 90890 01434 Damper rod holder double ended YM 01434 4 78 4 83 Damper rod holder ø27 90890 01582 Damper rod holder YM 01582 4 79 4 80 Fork seal driver 90890 01442 Adjustable fork seal driver 36 46 mm YM 01442 4 81 4 81 4 82 Tool name Tool...

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