5-105
TRANSMISSION
ENG
NOTE:
12 Nm (1.2 m
S
kg, 8.7 ft
S
lb)
10 Nm (1.0 m
S
kg, 7.2 ft
S
lb)
NOTE:
2. Measure:
S
drive axle runout
(with a centering device and dial gauge
1
)
Out of specification
!
Replace the drive
axle.
Drive axle runout limit
0.08 mm (0.0032 in)
3. Check:
S
transmission gears
Blue discoloration / pitting / wear
!
Replace
the defective gear(s).
S
transmission gear dogs
Cracks / damage / rounded edges
!
Replace
the defective gear(s).
INSTALLING THE TRANSMISSION
1. Install:
S
bearing
1
Make the seal side of bearing face to the outside
and install it close to the right end face of the
crankcase.
S
oil pipe
2
2. Install:
S
main axle assembly
1
S
bearing housing
2
LOCTITE
S
shift fork “C”
S
shift drum assembly
S
shift fork guide bar
S
shift fork guide bar retainer
LOCTITE
S
The embossed marks on the shift forks should
face towards the right side of the engine and
be in the following sequence: “R”, “C”, “L”.
S
Carefully position the shift forks so that they
are installed correctly into the transmission
gears.
S
Install shift fork “C” into the groove in the 3rd
and 4th pinion gear on the main axle.
Summary of Contents for YZF-R1S
Page 1: ......
Page 50: ...2 22 TIGHTENING TORQUES SPEC Cylinder head tightening sequence Crankcase tightening sequence ...
Page 56: ...2 28 1 Thermostat 2 Radiator cap 3 Radiator 4 Oil cooler COOLING SYSTEM DIAGRAMS SPEC ...
Page 57: ...2 29 ENGINE OIL LUBRICATION CHART SPEC ENGINE OIL LUBRICATION CHART ...
Page 61: ...2 33 1 Main axle 2 Oil delivery pipe 3 Drive axle LUBRICATION DIAGRAMS SPEC ...
Page 62: ...2 34 1 Cylinder head 2 Crankshaft LUBRICATION DIAGRAMS SPEC ...
Page 346: ...7 2 FUEL INJECTION SYSTEM FI 7 WIRING DIAGRAM ...
Page 401: ...8 8 IGNITION SYSTEM ELEC EAS00735 IGNITION SYSTEM CIRCUIT DIAGRAM ...
Page 420: ...8 27 LIGHTING SYSTEM ELEC EAS00780 LIGHTING SYSTEM CIRCUIT DIAGRAM ...
Page 427: ...8 34 SIGNALING SYSTEM ELEC EAS00793 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 436: ...8 43 COOLING SYSTEM ELEC EAS00807 COOLING SYSTEM CIRCUIT DIAGRAM ...
Page 456: ......
Page 457: ......