MAINTENANCE INTERVALS
3-1
EAS1SL5067
MAINTENANCE INTERVALS
EAS1SL5068
MAINTENANCE INTERVALS
ECA@
NOTICE
• After a break-in or before each race, always check the points shown in “TORQUE-CHECK
POINTS” for tightening torques and retighten them. (“TORQUE-CHECK POINTS” on page 1-
23.)
• Periodic inspection is essential in making full use of the machine performance. The life of
parts varies significantly according to the environment in which the machine runs (e.g., rain,
dirt, etc.). Therefore, earlier inspection is required by reference to the list below.
ITEM
After
break-
in
Every
race
(about
2.5
hours)
Every
third
(about
7.5
hours)
Every
fifth
(about
12.5
hours)
As re-
quired
Remarks
VALVE
Check the valve
clearances
The engine must be cold.
Inspect
Check the valve seats and the
valve faces for wear.
Replace
VALVE SPRING
Inspect
Check the free length and the
tilt.
Replace
VALVE LIFTER
Inspect
Check for scratches and wear.
Replace
CAMSHAFT
Inspect the camshaft surface.
Inspect
Inspect the decompression
system.
Replace
CAMSHAFT
SPROCKET
Inspect
Check for wear on the teeth
and for damage.
Replace
PISTON
Inspect
Inspect crack.
Clean
Inspect carbon deposits and
eliminate them.
Replace
Replace the piston, piston pin,
piston pin clip, and piston ring
all as a set.
Summary of Contents for YZ450FF 1SL-28199-11
Page 6: ...EAS1SL5006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 38: ...CLEANING AND STORAGE 1 26...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31...
Page 72: ...CABLE ROUTING DIAGRAM 2 33 EAS1SL5066 CABLE ROUTING DIAGRAM...
Page 74: ...CABLE ROUTING DIAGRAM 2 35...
Page 76: ...CABLE ROUTING DIAGRAM 2 37...
Page 78: ...CABLE ROUTING DIAGRAM 2 39...
Page 80: ...CABLE ROUTING DIAGRAM 2 41...
Page 82: ...CABLE ROUTING DIAGRAM 2 43...
Page 122: ...ELECTRICAL SYSTEM 3 38...
Page 135: ...REAR WHEEL 4 11 1 2...
Page 192: ...CHAIN DRIVE 4 68...
Page 278: ...WATER PUMP 6 7...
Page 290: ......
Page 297: ...CHARGING SYSTEM 8 7 2 AC magneto 3 Rectifier regulator 4 Joint connector 5 Condenser...
Page 299: ...CHARGING SYSTEM 8 9...
Page 325: ...FUEL PUMP SYSTEM 8 35...
Page 326: ...ELECTRICAL COMPONENTS 8 36 EAS1SL5334 ELECTRICAL COMPONENTS EAS1SL5335 9 10 1 2 3 4 5 6 7 8...
Page 328: ...ELECTRICAL COMPONENTS 8 38 EAS1SL5336 CHECKING THE SWITCHES B Y P Sb 2 1...
Page 329: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch...
Page 344: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...