IMPORTANT INFORMATION
1-9
EAS1SL5026
GASKETS, OIL SEALS AND O-RINGS
1. When overhauling the engine, replace all
gaskets and O-rings. All gasket surfaces, oil
seal lips, and O-rings must be cleaned so
that there may be no dust on them.
2. During assembly, always apply proper oil to
bearings and proper grease to oil seal lips
before installation.
EAS1SL5027
LOCK WASHERS/PLATES AND COTTER
PINS
After removal, replace lock washers/plates “1”
and cotter pins with new ones. After the bolt or
nut has been tightened to specification, firmly
bend the lock tabs along a flat of the bolt or nut.
EAS1SL5028
BEARINGS AND OIL SEALS
Install bearings “1” and oil seals “2” with their
manufacturer’s marks or size symbols facing
outward. During installation of an oil seal, make
sure that its main lip faces the oil chamber (the
target to be sealed). Before installation, always
apply a light coat of grease to the oil seal lip.
ECA13300
NOTICE
Do not spin the bearing with compressed air
because this will damage the bearing sur-
faces.
EAS1SL5029
CIRCLIPS
When assembling parts, always use new cir-
clips. During installation of a circlip, make sure
that the edge “2” of the circlip “1” is positioned
opposite to the force “3” that the circlip re-
ceives. Install the circlip with its end aligned
with the center of the spline, without opening
the circlip more than necessary.
1. Oil
2. Lip
3. Spring
4. Grease
Summary of Contents for YZ450FF 1SL-28199-11
Page 6: ...EAS1SL5006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 38: ...CLEANING AND STORAGE 1 26...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31...
Page 72: ...CABLE ROUTING DIAGRAM 2 33 EAS1SL5066 CABLE ROUTING DIAGRAM...
Page 74: ...CABLE ROUTING DIAGRAM 2 35...
Page 76: ...CABLE ROUTING DIAGRAM 2 37...
Page 78: ...CABLE ROUTING DIAGRAM 2 39...
Page 80: ...CABLE ROUTING DIAGRAM 2 41...
Page 82: ...CABLE ROUTING DIAGRAM 2 43...
Page 122: ...ELECTRICAL SYSTEM 3 38...
Page 135: ...REAR WHEEL 4 11 1 2...
Page 192: ...CHAIN DRIVE 4 68...
Page 278: ...WATER PUMP 6 7...
Page 290: ......
Page 297: ...CHARGING SYSTEM 8 7 2 AC magneto 3 Rectifier regulator 4 Joint connector 5 Condenser...
Page 299: ...CHARGING SYSTEM 8 9...
Page 325: ...FUEL PUMP SYSTEM 8 35...
Page 326: ...ELECTRICAL COMPONENTS 8 36 EAS1SL5334 ELECTRICAL COMPONENTS EAS1SL5335 9 10 1 2 3 4 5 6 7 8...
Page 328: ...ELECTRICAL COMPONENTS 8 38 EAS1SL5336 CHECKING THE SWITCHES B Y P Sb 2 1...
Page 329: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch...
Page 344: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...