VALVES AND VALVE SPRINGS
5-26
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a. Apply Mechanic’s blueing dye (Dykem) “b”
onto the valve face.
b. Install the valve into the cylinder head.
c. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
d. Measure the valve seat contact width “c”.
TIP
Where the valve seat and the valve face are in
contact with each other, the blueing will have
been removed.
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4. Lap:
• Valve face
• Valve seat
ECA
NOTICE
This model uses titanium intake and ex-
haust valves.
Do not use the valves used for lapping the
valve seat. Always replace the valves used
for lapping with new ones.
TIP
• When replacing the cylinder head, replace
also the valves with new ones without them.
• When replacing the valves or the valve
guides, use new valves to lap the valve seats,
and then replace them with new valves.
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a. Apply a coarse lapping compound “a” to the
valve face.
ECA
NOTICE
Do not let the lapping compound enter the
gap between the valve stem and the valve
guide.
b. Apply molybdenum disulfide oil onto the
valve stem.
c. Install the valve into the cylinder head.
d. Turn the valve until the valve face and the
valve seat are evenly polished, then clean
off all of the lapping compound.
TIP
While turning the valve lapper, tap and lap the
valve seat.
e. Apply a fine lapping compound to the valve
face, and repeat the above steps.
f. After every lapping step, be sure to clean off
all of the lapping compound from the valve
face and the valve seat.
g. Apply Mechanic’s blueing dye (Dykem) “b”
onto the valve face.
c
Summary of Contents for YZ250F 2016
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR ...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF ...
Page 40: ...CLEANING AND STORAGE 1 26 ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 72: ...CABLE ROUTING DIAGRAM 2 31 EAS1SM9062 CABLE ROUTING DIAGRAM ...
Page 74: ...CABLE ROUTING DIAGRAM 2 33 ...
Page 76: ...CABLE ROUTING DIAGRAM 2 35 ...
Page 78: ...CABLE ROUTING DIAGRAM 2 37 ...
Page 80: ...CABLE ROUTING DIAGRAM 2 39 ...
Page 82: ...CABLE ROUTING DIAGRAM 2 41 ...
Page 122: ...ELECTRICAL SYSTEM 3 38 ...
Page 190: ...CHAIN DRIVE 4 66 ...
Page 286: ......
Page 293: ...CHARGING SYSTEM 8 7 2 AC magneto 3 Rectifier regulator 4 Joint connector 5 Condenser ...
Page 295: ...CHARGING SYSTEM 8 9 ...
Page 321: ...FUEL PUMP SYSTEM 8 35 ...
Page 322: ...ELECTRICAL COMPONENTS 8 36 EAS1SM9331 ELECTRICAL COMPONENTS EAS1SM9332 9 10 1 2 3 4 5 6 7 8 ...
Page 324: ...ELECTRICAL COMPONENTS 8 38 EAS1SM9333 CHECKING THE SWITCHES Y W P Sb 1 2 P Sb Y W ...
Page 325: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch ...
Page 334: ...ELECTRICAL COMPONENTS 8 48 ...
Page 342: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7 ...
Page 353: ......
Page 354: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER ...