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ENGINE REMOVAL
5-8
3. Replace:
• Fiber “1”
4. Install:
• Silencer body “1”
• Bolt “2”
TIP
Apply heat-resistant sealant to the areas “a”
shown, making sure that there are no gaps in
the beads of sealant.
5. Replace:
• Fiber “1”
TIP
Stuff the fiber into the silencer body by using a
flat board “2”.
6. Install:
• Silencer cap “1”
• Rivet “2”
TIP
• Apply heat-resistant sealant to the areas “a”
shown, making sure that there are no gaps in
the beads of sealant.
• Take care not to allow the fiber out of place
when installing the silencer body “3”.
EAS1SM9201
INSTALLING THE ENGINE
1. Install:
• Engine “1”
Install the engine from the right side.
• Pivot shaft “2”
• Engine mounting bolt (lower side) “3”
• Front engine bracket “4”
• Engine bracket bolt (front side) “5”
• Engine mounting bolt (front side) “6”
• Upper engine bracket “7”
• Engine bracket bolt (upper side) “8”
• Engine mounting bolt (upper side) “9”
TIP
Apply molybdenum disulfide grease to the pivot
shaft.
Silencer body bolt
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
LOCTITE®
1
T
R
.
.
a
1
2
LT
2
1
Pivot shaft
85 Nm (8.5 m·kgf, 61 ft·lbf)
Engine mounting bolt (lower side)
53 Nm (5.3 m·kgf, 38 ft·lbf)
Engine bracket bolt (front side)
34 Nm (3.4 m·kgf, 25 ft·lbf)
Engine mounting bolt (front side)
55 Nm (5.5 m·kgf, 40 ft·lbf)
Engine bracket bolt (upper side)
34 Nm (3.4 m·kgf, 25 ft·lbf)
Engine mounting bolt (upper
side)
45 Nm (4.5 m·kgf, 33 ft·lbf)
1
1
a
2
3
3
T
R
.
.
T
R
.
.
T
R
.
.
T
R
.
.
T
R
.
.
T
R
.
.
Summary of Contents for YZ250F 2016
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR ...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF ...
Page 40: ...CLEANING AND STORAGE 1 26 ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 72: ...CABLE ROUTING DIAGRAM 2 31 EAS1SM9062 CABLE ROUTING DIAGRAM ...
Page 74: ...CABLE ROUTING DIAGRAM 2 33 ...
Page 76: ...CABLE ROUTING DIAGRAM 2 35 ...
Page 78: ...CABLE ROUTING DIAGRAM 2 37 ...
Page 80: ...CABLE ROUTING DIAGRAM 2 39 ...
Page 82: ...CABLE ROUTING DIAGRAM 2 41 ...
Page 122: ...ELECTRICAL SYSTEM 3 38 ...
Page 190: ...CHAIN DRIVE 4 66 ...
Page 286: ......
Page 293: ...CHARGING SYSTEM 8 7 2 AC magneto 3 Rectifier regulator 4 Joint connector 5 Condenser ...
Page 295: ...CHARGING SYSTEM 8 9 ...
Page 321: ...FUEL PUMP SYSTEM 8 35 ...
Page 322: ...ELECTRICAL COMPONENTS 8 36 EAS1SM9331 ELECTRICAL COMPONENTS EAS1SM9332 9 10 1 2 3 4 5 6 7 8 ...
Page 324: ...ELECTRICAL COMPONENTS 8 38 EAS1SM9333 CHECKING THE SWITCHES Y W P Sb 1 2 P Sb Y W ...
Page 325: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch ...
Page 334: ...ELECTRICAL COMPONENTS 8 48 ...
Page 342: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7 ...
Page 353: ......
Page 354: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER ...