Yamaha YXZ10YPXG Owner'S Manual Download Page 171

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8-53

EBU32590

Rear knuckle upper and lower pivot lu-
brication (left and right)

Lubricate the knuckle upper and lower pivots
with a grease gun.

EBU35220

Drive shaft universal joint lubrication

Lubricate the drive shaft universal joint with a
grease gun.

EBU32600

Steering shaft lubrication

Lubricate the pivot points.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

U2HC7LE0.book Page 53 Wednesday, October 7, 2015 12:09 PM

Summary of Contents for YXZ10YPXG

Page 1: ...DIC183 2HC F8199 7L YXZ10YPXG OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ...V Koolhovenlaan 101 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directiv...

Page 3: ...e features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a...

Page 4: ...ety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situa...

Page 5: ...eck the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXZ10YPXG OWNE...

Page 6: ...everse gear lock lever REV 4 16 Accelerator pedal 4 16 Clutch pedal 4 17 Brake pedal 4 17 Parking brake lever 4 18 Shift lever 4 19 Fuel tank cap 4 19 Doors 4 20 Seats 4 20 Adjusting the driver seat p...

Page 7: ...Engine break in 6 1 Starting the engine 6 2 Shift lever operation and reverse driving 6 3 Selecting the drive mode 6 7 Parking 6 9 Loading 6 9 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNI...

Page 8: ...rake lever free play adjustment 8 49 Brake light switch adjustment 8 50 Cable inspection and lubrication 8 50 Pedal lubrication 8 51 Checking the stabilizer bushes 8 51 Upper and lower arm pivot lubri...

Page 9: ...Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 INDEX 12 1 U2HC7LE0 book Page 4 Wednesday October 7 2015 12 09 PM...

Page 10: ...bels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a repl...

Page 11: ...1 2 1 For Europe 2 1 3 4 5 4 5 6 13 2 8 9 2 14 12 7 2 15 11 10 16 U2HC7LE0 book Page 2 Wednesday October 7 2015 12 09 PM...

Page 12: ...1 3 1 18 19 17 23 22 20 21 U2HC7LE0 book Page 3 Wednesday October 7 2015 12 09 PM...

Page 13: ...ide of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to sto...

Page 14: ...arms completely Inside the vehicle by holding the steering wheel or handhold YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes t te se trouvant hors de l habitacle risque d tre cras...

Page 15: ...n quilibr e et le plus bas possible dans la caisse une charge mal quilibr e augmente le risque de capotage Le mauvais usage de la caisse de chargement ou de l arceau de protection peut provoquer de gr...

Page 16: ...hicule 1025 kg 2260 lbs maximum v hicule poids du pilote du passager des accessoires et charge PRESSION DE SERVICE DES PNEUS R gler les pneus froid YAMAHA 2HC F1696 12 WARNING Improper tire pressure...

Page 17: ...argo bed or vehicle When loaded with cargo Reduce speed and allow more room to stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could ch...

Page 18: ...e handholds Do not try to stop a vehicle tipover using your arm or leg 5B4 K7762 00 WARNING WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 L...

Page 19: ...ng across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn...

Page 20: ...u le volant Pieds Sur le plancher ou les repose pieds pr ts encaisser le choc porti re ferm e Head to Toe Safety Checklist YAMAHA 1XD F1558 00 Head Helmet and eye protection Body Seatbelt and protecti...

Page 21: ...ue homologu une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre ais ment toutes les commandes alors qu il est en position assise son dos contre le dossier du s...

Page 22: ...1 13 1 For Oceania 1 2 3 4 1 1 7 3 6 1 5 8 U2HC7LE0 book Page 13 Wednesday October 7 2015 12 09 PM...

Page 23: ...1 14 1 10 9 11 U2HC7LE0 book Page 14 Wednesday October 7 2015 12 09 PM...

Page 24: ...age frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg...

Page 25: ...ollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 kg 0 lb 195 kg 430 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 128 kPa 110 kPa 1...

Page 26: ...n severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 300 lbs 136 kg Maximum Vehicle Load 719 lbs 326 kg Never carry passengers in cargo bed Any part of y...

Page 27: ...across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn A...

Page 28: ...two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is will...

Page 29: ...ould wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach...

Page 30: ...ore loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in...

Page 31: ...at could enter the vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to h...

Page 32: ...hicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel...

Page 33: ...ide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine...

Page 34: ...n neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts access...

Page 35: ...the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 54 for tire specificati...

Page 36: ...4 5 6 10 11 7 8 9 1 Front shock absorber 2 Brake fluid reservoir 3 Clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Muffler 9 Exhaust pipe 10 Engine 11 Transmission U2...

Page 37: ...view 1 2 3 7 8 4 5 6 9 1 Rear shock absorber 2 Engine oil tank 3 Air filter 4 Passenger seat belt 5 Battery 6 Fuses 7 Coolant reservoir 8 Headlight 9 Fuel tank cap U2HC7LE0 book Page 2 Wednesday Octo...

Page 38: ...0 8 9 13 11 14 1 Steering wheel 2 Reverse gear lock lever 3 Multi function meter unit 4 Main switch 5 Shift lever 6 Parking brake lever 7 Passenger handhold 8 Helmet indicator light 9 Seat belt indica...

Page 39: ...t be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electric...

Page 40: ...in the reverse position 1 Shift timing indicator light 2 Electric Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indic...

Page 41: ...izing mechanism in the differential gear case the drivetrain icon may not come on until the vehicle starts moving When the On Command drive knob is set to DIFF LOCK or 4WD the drivetrain icon and the...

Page 42: ...es off The vehicle can be operated normally when the warning light is off The warning light comes on in red when the engine is overheating If the red light comes on stop the vehicle as soon as it is s...

Page 43: ...emains on have a Yamaha dealer check the electrical circuit EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engin...

Page 44: ...the driver seat belt is properly latched If the indicator light does not come on when the key is turned to on or if the indicator light remains on after the driver seat belt is properly latched have...

Page 45: ...indicator control mode self diagnosis device TIP To switch the display between MPH and km h turn the key to off then push and hold the SELECT button while turning the key to on Speedometer The speedom...

Page 46: ...t NOTICE ECB02920 Do not operate the engine in the tachome ter red zone Red zone 10500 r min and above Odometer and tripmeter modes The odometer shows the total distance trav eled by the vehicle The t...

Page 47: ...SET button for three seconds The tripme ters can be used to estimate the distance that can be traveled with a full tank of fuel This in formation enables you to plan future fuel stops Clock hour meter...

Page 48: ...LECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock Voltage display mode This display sh...

Page 49: ...hes refuel as soon as possible TIP This fuel meter is equipped with a self diag nosis system If a problem is detected in an electrical circuit all the display segments and fuel level warning indicator...

Page 50: ...the multi function display indicates an error code If the multi function display indicates an error code note the code number and then have a Yamaha dealer check the vehicle NOTICE ECB00812 If the mul...

Page 51: ...timing indicator light comes on the shift timing indicator light can be adjusted To set the flashing pattern 1 Push the RESET button to select one of the following flashing pattern settings On the ind...

Page 52: ...t To set the deactivation point TIP The shift timing indicator light deactivation point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min Be su...

Page 53: ...attery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it EBU31400 On Command drive knob 2WD 4WD DIFF LOCK This vehicl...

Page 54: ...vent the transmission from being acci dently shifted into reverse this model is equipped with a reverse gear lock mecha nism To release the lock and be able to shift the transmission into reverse pull...

Page 55: ...clutch release the clutch pedal The clutch pedal should be pressed rapidly and released slowly for smooth clutch operation EBU31420 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Acc...

Page 56: ...pull the lever up ward firmly To release the parking brake pull slightly up ward on the lever press the release button and then push the lever all the way down TIP Spring tension helps return the lev...

Page 57: ...ed in combination with the clutch pedal when shifting See page 6 3 for shift lever operation EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install th...

Page 58: ...d until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT TIP When opening a door from the outside use the mark to locate the door handle EBU33461 Seats To remove a seat cu...

Page 59: ...t of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau s...

Page 60: ...st the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s pref...

Page 61: ...ee page 7 5 for more information EBU31501 Glove compartment This vehicle is equipped with a glove com partment When storing any documents in the glove compartment be sure to wrap them in a plas tic ba...

Page 62: ...te cushioning material EBU35010 Storage compartments There are storage compartments located in the center console under the passenger seat and behind the driver seat To access the storage compartment...

Page 63: ...id injury or death never store fuel or flammable liq uids in this storage compartment EWB03230 NOTICE Do not exceed the specified maximum load limit for this storage com partment ECB02090 1 Storage co...

Page 64: ...them in appro priate cushioning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup ho...

Page 65: ...020 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance Ther...

Page 66: ...ow speed compression damping force adjusting screw WARNING EWB02492 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound da...

Page 67: ...would be advisable to check the number of clicks or turns of each damping force adjusting mechanism and to modify the specifications as necessary Spring preload 1 Loosen the locknut 2 Turn the spring...

Page 68: ...the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00082 Spring preload setting Minimum soft Distance A 428...

Page 69: ...rce and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed...

Page 70: ...soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out...

Page 71: ...f Take the shock absorber assembly to a Yamaha dealer for any service EBU35041 Adjusting the rear shock absorber as semblies The rear shock absorber assemblies are equipped with a spring preload adjus...

Page 72: ...ing mechanism may not exactly match the following specifications due to small differences in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a...

Page 73: ...wer the spring preload 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00082 1 Locknut 2 Spring...

Page 74: ...high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed compression damping turn...

Page 75: ...soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out...

Page 76: ...sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU35052 Auxiliary DC jack The auxiliary DC jack is located at the left side of the glove compartment The auxiliary...

Page 77: ...switch to off 2 Turn the accessory off 3 Start the engine See page 6 2 4 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 5 Turn the accessory on 6 When the auxil...

Page 78: ...any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE...

Page 79: ...5 7 Seat belts Check for proper operation and belt wear 5 7 Passenger handhold Check for stability and proper fastening 5 7 7 8 Steering Check for proper operation 5 7 Shift lever Check for proper ope...

Page 80: ...luid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check t...

Page 81: ...ing turn off the engine and be sure that no one is sitting in the vehi cle Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot ligh...

Page 82: ...icle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact w...

Page 83: ...it is be tween the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add additional coolant to bring the level up to maximum level ma...

Page 84: ...that could affect operation Have a Yamaha dealer repair as necessary for proper operation A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect t...

Page 85: ...ments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weather always make sure all control cables work smoothly before starting off WARNING...

Page 86: ...Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Minimum tire pressure Vehicle load 0 195 kg 0...

Page 87: ...t in the gauge could cause the first reading to be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Maximum vehicle load 326 0 kg 719 lb Total weig...

Page 88: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engin...

Page 89: ...indicator light should come on The engine can be started in any gear if the clutch pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the...

Page 90: ...rator pedal apply the clutch and then repeatedly move the shift lever forward until it stops When it stops it will be in first gear Move the shift lever rearward slightly to reach the neu tral positio...

Page 91: ...ears have properly engaged 4 Release the brake pedal 5 Press the accelerator pedal gradually and at the same time release the clutch pedal slowly 6 Once the vehicle has attained adequate speed release...

Page 92: ...ion and deceleration are shown in the ta ble below To drive in reverse WARNING EWB03300 Before you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed g...

Page 93: ...er and the parking brake if applied 6 Check behind you and then release the brake pedal 7 Press the accelerator pedal gradually and release the clutch pedal slowly Continue to watch to the rear while...

Page 94: ...drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD f...

Page 95: ...ntial gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed i...

Page 96: ...risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this vehicle is not de signed for such operation Keep weight in the cargo bed centered side t...

Page 97: ...35761 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other fe...

Page 98: ...older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back aga...

Page 99: ...assenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to...

Page 100: ...rk together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bols...

Page 101: ...outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be...

Page 102: ...t properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or an...

Page 103: ...your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position sui...

Page 104: ...or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided...

Page 105: ...assenger s preference Adjust the handhold position as follows 1 Remove the locking pins 2 Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handh...

Page 106: ...ts and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or c...

Page 107: ...thumbs inside the rim Keep your palms on the outside of the steering wheel Similar to other off road vehicles if the YXZ1000R hits a deep rut or large obstacle the steering wheel could briefly jerk in...

Page 108: ...owing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved sh...

Page 109: ...ggles may reduce the risk of for eign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ1000R users Become familiar with the performance char acteristics of the...

Page 110: ...ing Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow s...

Page 111: ...erse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of t...

Page 112: ...ply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode to...

Page 113: ...cle loading can affect handling as well as the recommended tire pressure See Load ing on page 6 9 and Tire pressure on page 5 8 EBU35572 Operation on different surfaces and terrains Go slowly and proc...

Page 114: ...proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn d...

Page 115: ...und With your foot on the brake pedal look behind you and plan your descent Press the clutch pedal and shift the transmission into reverse so you can use engine braking to slow your descent Re lease t...

Page 116: ...hicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must dri...

Page 117: ...e vehicle begin to slide sideways or the back wheels slide during a turn steer into the direction of the slide if possible to re gain directional control For example if you feel the back of the vehicl...

Page 118: ...e area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle...

Page 119: ...e using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified...

Page 120: ...information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the own...

Page 121: ...ave a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary U2HC7LE0 book Page 3 Wednesday Oc...

Page 122: ...ealer as they require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160...

Page 123: ...nduction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes fir...

Page 124: ...ary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet...

Page 125: ...limit 10 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 11 Brake hoses Replace Every 4 years 12 Accelerator pedal Check op...

Page 126: ...Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if nec...

Page 127: ...ler at regular intervals replace any damaged or visibly worn part immediately 21 Drive shaft uni versal joint Lubricate with lithium soap based grease 22 Engine mount Check for cracks or damage Check...

Page 128: ...e original position and then install the bolts EBU35093 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a...

Page 129: ...ve the panel Remove the panel by pulling it up as shown To install the panel Place the panel in the original position 1 Panel A 2 Panel B 1 Panel C 1 2 1 1 Panel A 1 U2HC7LE0 book Page 11 Wednesday Oc...

Page 130: ...A 3 Remove the top cover by removing the quick fastener screw and the bolts 4 Remove the passenger seat cushion See page 4 20 5 Remove the passenger seat by removing the bolts 1 Top cover 2 Bolt 3 Qu...

Page 131: ...as shown To install the panel 1 Place the panel in the original position and then install the bolts and the quick fastener screws 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 1 Panel B 2 Quick fastener...

Page 132: ...n 3 Install the passenger seat cushion 4 Install the top cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panel C To remove the panel Remove the quick fastener scr...

Page 133: ...a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take t...

Page 134: ...See page 8 10 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up for several minutes and then turn it off 5 Place an oil pan or use a trough or funnel beneath the...

Page 135: ...Place an oil pan under the engine to col lect the used engine oil 9 Remove the engine oil drain bolt and its gasket to drain the oil from the engine 1 Engine oil tank filler cap 1 Cylinder head cap 1...

Page 136: ...then install and tighten the en gine oil tank filler cap and the cylinder head cap 12 Start the engine warm it up for several minutes and then turn it off 13 Remove the engine oil tank filler cap and...

Page 137: ...ile checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 16 Turn the engine off wait at least ten mi nutes and then check the oil level and correct it...

Page 138: ...emov ing the bolts 4 Remove the bolts and then slide the cen ter bottom panel rearward to remove it 1 Left side panel 2 Right side panel 3 Bolt 3 1 3 2 1 Rear bottom panel 2 Bolt 2 1 2 2 U2HC7LE0 book...

Page 139: ...removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 7 Apply a light coat of...

Page 140: ...amount of the recommended engine oil Check the engine oil level and the vehicle for oil leakage Install the en gine oil tank cover and panel C TIP Refer to steps 10 18 of the To change the engine oil...

Page 141: ...shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 1 Cen...

Page 142: ...tening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 Nm 0 7 m kgf 5 1 ft lbf Bolt B 7 Nm 0 7 m kgf 5 1 ft lbf Bolt C 7 Nm 0 7 m k...

Page 143: ...transmis sion oil at the intervals specified in the general maintenance and lubrication chart 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 Nm 0 7 m kgf 5 1 ft lbf Bolt B 7 Nm 0 7...

Page 144: ...a clean rag in sert it back into the transmission case without screwing it in and then remove it again to check the oil level TIP The transmission oil level should be between the tip of the dipstick...

Page 145: ...gasket and then tighten the bolt to the specified torque 6 Refill with the specified amount of the recommended oil and then install the transmission oil filler cap NOTICE ECB03150 Do not use oils with...

Page 146: ...perly installed and then have a Yamaha dealer check the transmission 9 Check the transmission oil level and cor rect if necessary 10 Install the panel EBU36050 Final gear oil Check the oil level and c...

Page 147: ...the bolt to the specified torque Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil fil...

Page 148: ...the oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause EBU36060 Differential gear oil Check the oil le...

Page 149: ...differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under th...

Page 150: ...6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for...

Page 151: ...should be between the minimum and maxi mum level marks 4 If the coolant level is at or below the mini mum level mark remove the coolant res ervoir cap and add coolant to the maximum level mark NOTICE...

Page 152: ...when finished servicing the vehicle TIP The radiator fan automatically switches on or off according to the temperature of the coolant in the radiator If the engine overheats see page 8 66 for instruct...

Page 153: ...ld be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly dif...

Page 154: ...ossible NOTICE ECB02900 Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be cause the rubbe...

Page 155: ...henever air filter maintenance is performed check the air inlet for obstructions and the air filter case for dirt and foreign matter check the air filter case check hoses for dirt or water and clean a...

Page 156: ...C page 8 10 2 Remove the air filter case cover by turn ing the air filter case cover lock counter clockwise TIP Make sure that the match mark on the cover lock is aligned with the open match mark on t...

Page 157: ...ine or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not twist the foa...

Page 158: ...r and replace if damaged or heavily worn 10 Thoroughly apply Yamalube foam air fil ter oil or other quality liquid foam air fil ter do not use a spray type product to the foam material The foam air fi...

Page 159: ...U35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air filter element and...

Page 160: ...ning the ex haust system 1 Remove the tailpipe cover by removing the bolts 2 Remove the tailpipe bolts 3 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 4 Tap the tailp...

Page 161: ...improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician EBU32470 Br...

Page 162: ...lace the brake pads as a set The wheels need to be removed to check the brake pads See pages 8 54 8 55 for wheel removal and installation procedures EBU32490 Checking the parking brake pads Each brake...

Page 163: ...ry TIP The brake and clutch fluid reservoirs are lo cated under the hood page 8 10 For an accurate reading make sure the ve hicle is parked on a level surface 1 Parking brake pad wear indicator groove...

Page 164: ...the brake or clutch fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or...

Page 165: ...ased When depressed it should offer resistance before reaching the floorboard If the pedal offers little resistance when depressed or if the transmission grinds gears when shifting have a Yamaha deale...

Page 166: ...EBU35820 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adj...

Page 167: ...free play as follows 3 Remove panel B See page 8 10 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 7 Turn the adjusting nut in direct...

Page 168: ...urn the adjusting nut in direction b EBU35930 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables fr...

Page 169: ...th operation EBU32582 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yama...

Page 170: ...er and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease U2HC7LE0 book Page 52 Wednesday...

Page 171: ...shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based gr...

Page 172: ...same size and type of tires recommended in this owner s manual The tires that came with your Yamaha YXZ1000R were designed to match the performance ca pabilities and to provide the best combination o...

Page 173: ...e so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Yamaha YXZ1000R to widen the track width...

Page 174: ...se of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical...

Page 175: ...Pull the battery out of its compartment To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have dis charged Keep in mind that the battery tends to discha...

Page 176: ...month and fully charge it if necessary NOTICE ECB00941 Always keep the battery charged Storing a discharged battery can cause perma nent battery damage To install the battery TIP Be sure the battery i...

Page 177: ...verse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 8 10 3 Remove th...

Page 178: ...y and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ1000R 8 Install the seat cushion and the panel EBU35250 Fuse replacement The main fuse th...

Page 179: ...the specified amperage WARNING Always use a fuse of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may...

Page 180: ...ion check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to...

Page 181: ...light This model is equipped with an LED tail brake light there are no replaceable bulbs If the tail brake light does not come on check the fuses and then have a Yamaha dealer check the vehicle EBU32...

Page 182: ...your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pens...

Page 183: ...a dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check th...

Page 184: ...recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant...

Page 185: ...several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause wate...

Page 186: ...nother high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the sp...

Page 187: ...ve the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel s...

Page 188: ...dB A at 4125 r min EUR FRA GBR Uncertainty of measurement 3 0 dB A EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s EUR FRA GBR Uncertainty of measurement 0 0 m s EUR FRA GBR Vibra...

Page 189: ...API GL 4 Hypoid gear oil Quantity 0 47 L 0 50 US qt 0 41 Imp qt Differential gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up...

Page 190: ...1 speed reverse Operation Right hand operation Reverse gear 37 15 2 467 1st 35 17 2 059 2nd 34 22 1 545 3rd 31 26 1 192 4th 25 26 0 962 5th 25 31 0 806 Chassis Frame type Steel tube frame Caster angle...

Page 191: ...um 430 lb maximum Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 165 0 kPa 1 650 kgf cm 24 0 psi Front wheel Wheel type Cast wheel Rim size 14 x 6 5AT Rear wheel Wheel type Cast wheel Rim size 14 x 8 0AT...

Page 192: ...trouble warning light LED Parking brake indicator light LED Differential gear lock indicator light LED EPS warning light LED Helmet Seat belt indicator light 14 V 0 85 W 2 Shift timing indicator light...

Page 193: ...that influence the actual level of exposure of work force in clude the characteristics of the work room the other sources of noise etc i e the num ber of machines and other adjacent process es and the...

Page 194: ...ION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle...

Page 195: ...11 2 11 1 Model label 1 U2HC7LE0 book Page 2 Wednesday October 7 2015 12 09 PM...

Page 196: ...peration check 5 6 Coolant temperature warning light 4 4 Cup holders 4 26 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 30 Differential gear Pre operation c...

Page 197: ...ion 8 51 R Rear knuckle upper and lower pivot lubrication 8 53 Reverse gear lock lever 4 16 Reverse indicator light 4 2 S Safety information 2 1 Seat belt indicator light 4 6 Seat belts 4 23 Seat belt...

Page 198: ...ubleshooting 8 63 Troubleshooting charts 8 65 U Upper and lower arm pivot lubrication 8 52 V Valve clearance 8 43 Vehicle identification number 11 1 W Wheel installation 8 55 Wheel removal 8 54 U2HC7L...

Page 199: ...U2HC7LE0 book Page 4 Wednesday October 7 2015 12 09 PM...

Page 200: ...Original instructions PRINTED IN USA 2015 10 0 3 1 CR E U2HC7LE0 book Page 1 Wednesday October 7 2015 12 09 PM...

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Yamaha YXZ10YPXG, Owner'S Manual

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