Yamaha YXZ 1000RSS Owner'S Manual Download Page 78 | Manualshive

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4-50

4

3. Tighten the locknut to the specified

torque.

NOTICE:

Always tighten the

locknut against the adjusting nut, and
then tighten it to the specified torque.

[ECB00082]

Rebound damping force (YXZ10YEXJ)

Turn the rebound damping force adjusting
screw in direction (a) to increase the rebound
damping force and thereby harden the damp-
ing, and in direction (b) to decrease the re-
bound damping force and thereby soften the
damping.

Tightening torque:

Locknut:

41 N·m (4.1 kgf·m, 30 lb·ft)

1. Special tool
2. Torque wrench
3. Crossover locknut

2

1

3

90˚

1. Rebound damping force adjusting screw

1

(a)

(b)

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Summary of Contents for YXZ 1000RSS

Page 1: ...DIC183 OWNER S MANUAL B0F F8199 10 LIT 11626 31 37 YXZ10YEXJ YXZ10YESJ READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ... reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if i...

Page 3: ...ng of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its control...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spark arrester laws and regulations EBU31111 YXZ10YEXJ YXZ10YESJ OWNER S MANUAL 2018 by Yamaha Motor Corporation U S A 1st edition October 2017 All rights reserved Any rep...

Page 6: ...rive knob 2WD 4WD DIFF LOCK 4 21 Accelerator pedal 4 22 Brake pedal 4 22 Parking brake lever 4 23 YCC S system 4 23 Drive select lever and shift paddles 4 24 Fuel tank cap 4 25 Doors 4 25 Seats 4 26 Adjusting the driver seat position 4 27 Adjusting the steering wheel position 4 28 Rearview mirror for equipped models 4 29 Seat belts 4 29 Glove compartment 4 30 Storage compartments 4 30 Cup holders ...

Page 7: ... 8 OPERATION 6 1 Engine break in 6 1 Starting the engine 6 2 Shifting and reverse driving 6 3 Dynamic clutch engagement 6 7 Launch system operation 6 7 Selecting the drive mode 6 10 Parking 6 12 Loading 6 12 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNING TO OPERATE YOUR VEHICLE 7 12 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s Manual and tool kit 8 2 Maintenance charts 8 4 Hood 8 1...

Page 8: ...ke light switch 8 51 Cable inspection and lubrication 8 51 Pedal lubrication 8 52 Checking the stabilizer bushes 8 52 Upper and lower arm pivot lubrication left and right 8 53 Rear knuckle upper and lower pivot lubrication left and right 8 54 Drive shaft universal joint lubrication 8 54 Steering shaft lubrication 8 54 Wheel removal 8 55 Checking and tightening the bead lock YXZ10YESJ 8 55 Tire rep...

Page 9: ... INFORMATION 11 1 Identification number records 11 1 NOISE REGULATION 11 4 MAINTENANCE RECORD 11 5 YAMAHA MOTOR CORPORATION U S A 2015 AND LATER MODEL SIDE SIDE LIMITED WARRANTY 11 6 YAMAHA EXTENDED SERVICE Y E S 11 8 INDEX 12 1 UB0F10E0 book Page 4 Friday October 27 2017 2 03 PM ...

Page 10: ...1 1 1 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 1 1 8 3 7 6 1 9 10 5 UB0F10E0 book Page 1 Friday October 27 2017 2 03 PM ...

Page 11: ...1 2 1 12 11 13 UB0F10E0 book Page 2 Friday October 27 2017 2 03 PM ...

Page 12: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB0F10E0 book Page 3 Friday October 27 2017 2 03 PM ...

Page 13: ...et on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 1HP F2259 01 2 1 UB0F10E0 book Page 4 Friday October 27 2017 2 03 PM ...

Page 14: ...r rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 lb 0 kg 430 lbs 195 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 18 5 psi 16 psi 18 psi VEHICLE LOAD of 430 lbs 195 kg 699 lbs 317 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 24 5 psi 16 psi 24 psi 114 kPa 128 kPa 110 kPa 124 kPa 114 kPa 169 kPa 110 kPa 165 kPa Vehicl...

Page 15: ...o stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Read Owner s Manual before loading cargo bed Improper use of cargo bed or cage frame c...

Page 16: ...AMAHA MOTOR CORPORATION U S A certifies this ROV complies with the American National Standard for Recreational Off HighwayVehicles ANSI ROHVA 1 2016 Standard Date of manufacture B5F F4163 00 WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Les pièces mobiles peuvent entrainer des coupures et des blessures par écrasement Ne pas faire fonctio...

Page 17: ...ng across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep a ...

Page 18: ...se two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow th...

Page 19: ...roperly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold in front of them Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection goggles or a face shield gl...

Page 20: ...before loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far for ward in the cargo bed as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forwar...

Page 21: ...cle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some other vehicles may not Avoid rollovers Use care when turning Turning the steering wheel too far or too fast can result in a rollover Avoid sideways ...

Page 22: ... vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operate...

Page 23: ...noxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclo...

Page 24: ...can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not suit...

Page 25: ...ch the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 56 for tire specifications and more information on replacing your tires UB0F10E0 book Page 8 Friday October 27 2017 2 03 PM ...

Page 26: ... 5 6 10 11 7 8 9 1 Front shock absorber 2 Brake fluid reservoir 3 YCC S clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Muffler 9 Exhaust pipe 10 Engine 11 Transmission UB0F10E0 book Page 1 Friday October 27 2017 2 03 PM ...

Page 27: ...ght view 1 2 3 7 8 4 5 6 9 1 Rear shock absorber 2 Engine oil tank 3 Air filter 4 Passenger seat belt 5 Battery 6 Fuses 7 Coolant reservoir 8 Headlight 9 Fuel tank cap UB0F10E0 book Page 2 Friday October 27 2017 2 03 PM ...

Page 28: ...Steering wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Drive select lever 7 Parking brake lever 8 Interior light switch for equipped models 9 Passenger handhold 10 Helmet indicator light 11 Seat belt indicator light 12 Light switch 13 On Command drive knob 14 Accelerator pedal 15 Brake pedal UB0F10E0 book Page 3 Friday October 27 2017 2 03 PM ...

Page 29: ...elmet indicator light comes on and stays on while the key is turned to the on position EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 1 2 3 4 UB0F10E0 book Pa...

Page 30: ...c Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8 High beam indicator light 9 Half clutch indicator light 10 Launch system indicator light 11 YCC S system warning light 12 Coolant temperature warning light 13 Drivetrain icon 1 2 3 4 5 6 7 8 ...

Page 31: ...ivetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 4 21 and 6 10 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the v...

Page 32: ...283 Coolant temperature warning light This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when the warning light is o...

Page 33: ...e to the engine EBU31341 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will indicate an error code see page 4 19 Have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to on If the warning light does ...

Page 34: ...orary partial engagement oc curs when starting off or when shifting gears The indicator light may also come on during engine braking or in other situations The electrical circuit of the indicator light can be checked by turning the key to on If the indicator light does not come on and then go off have a Yamaha dealer check the elec trical circuit TIP If the indicator light stays on while driving e...

Page 35: ... off as normal in first gear or retry activating the launch system EBU36742 YCC S system warning light This warning light comes on when an error has occurred or a malfunction has been de tected in the YCC S system Have a Yamaha dealer check the YCC S system The electrical circuit of the YCC S system warning light can be checked by turning the key to on If the warning light does not come on and the...

Page 36: ...shifting into neutral is impossible using the shift paddles and drive select lever proceed as follows if it is necessary to move the vehi cle after it has stopped 1 Turn the key to off 2 Remove panel B page 8 11 3 While rocking the vehicle back and forth push the shift rod and shift arm pivot downward or upward if the transmission was in reverse until the transmission is in neutral WARNING EWB0417...

Page 37: ...the occupants to always wear a helmet If the indicator light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31370 Seat belt indicator light The indicator light comes on when the key is turned to on to remind the occupants to fasten their seat belt The indicator light stays on until the driver seat belt is properly latched If the indicator light d...

Page 38: ...display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift timing indicator light 4 Speedometer 5 SELECT button 6 MODE button 7 RESET button 8 Clock Hour meter Voltage display Coolant temperature display 9 Fuel gauge 10 Odometer Tripmeter A Tripmeter B 1 2 3 4 5 6 10 9 8 7 UB0F10E0 book Page 10 Friday October 27 2017 2 ...

Page 39: ...CT button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electrical circuit NOTICE ECB02920 Do not operate the engine in the tachome ter red zone 1 Speedometer 1 1 Tachometer ...

Page 40: ...he distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button for three seconds TIP The odometer will lock at 99999 The tripmeters will reset and continue countin...

Page 41: ...erature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SEL...

Page 42: ...y indicates LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display This shows the coolant temperature from 0 C 32 F to 128 C 263 F in 1 C 1 F in crements When the coolant temperature is 1 Voltage display 1 1 Coolant temperature display 1 UB0F10E0 book Page 14 Friday Oct...

Page 43: ... temperature units turn the key to off then hold the RESET button pushed and turn the key to on The radiator fan turns on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment on the left disappe...

Page 44: ...d gear The neutral position is indicated by N and by the neutral indicator light N Shift light control mode The shift timing indicator light has three set tings which can be adjusted Flashing pattern this function allows you to choose whether or not the indicator light will come on and whether it should flash or stay on when activated 1 Transmission gear display 2 Neutral indicator light N 1 2 1 S...

Page 45: ...ght stays on when activated The indicator light will con firm this setting by staying on Flash the indicator light flashes when activated The indicator light will con firm this setting by flashing four times per second Off the indicator light is deactivated in other words it does not come on or flash The indicator light will confirm this setting by flashing once every two seconds 2 Push the MODE b...

Page 46: ...n be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min Be sure to set the deactivation point to a higher engine speed than for the activation point otherwise the shift timing indicator light will not come on The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to select the desired engine speed for deactivat...

Page 47: ...YCC S system error codes are displayed only when the engine is stopped If the display indicates an error code note the code number and have a Yamaha deal er check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage 1 Error code display 2 YCC S system error code display 3 Engine trouble ...

Page 48: ...xtended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it EBU36942 Interior light switch for equipped models Push the upper side a of the interior light switch to turn on the interior lights and push the lower side b of the switch to turn off the lights 1 Light swi...

Page 49: ...ur wheel drive with differential lock Select the appro priate drive according to the terrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels 1 Interior light switch a b 1 1 On Command drive knob 2WD 4WD DIFF LOCK 1 UB0F10E0 book Page 21 Friday October 27 2017 2 03 PM ...

Page 50: ...rn at the same speed re gardless of traction EBU31413 Accelerator pedal Press the accelerator pedal to increase en gine speed and thus vehicle speed Release the accelator pedal and spring tension will re turn the pedal to idle position EBU31421 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Accelerator pedal 1 1 Brake pedal 1 UB0F10E0 book Page 22 Friday October 27 2017 2 03 PM ...

Page 51: ...TO DOWNSHIFT YCC S allows the driver to operate the man ual transmission without having to operate the clutch AUTO DOWNSHIFT automatically shifts the transmission into first gear when coming to a stop under normal conditions The transmission is operated using the drive select lever and the shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral ...

Page 52: ...c transmission only the clutch system is automatic The gears must be shifted by the driver ex cept when AUTO DOWNSHIFT shifts the transmission into first gear See page 6 3 for more information on shift ing EBU36652 Drive select lever and shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral and reverse gear 1 Drive select lever 1 UB0F10E0 book...

Page 53: ...iving for shift ing instructions See page 6 3 EBU31451 Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU35290 Doors The door handle is located on the inside of each door 1 Shift paddle 2 Shift paddle 2 1 1 Fuel tank cap 1 UB0F10E0 book Page 25 Friday October 27 2017 2 03 PM ...

Page 54: ...oor is SE CURELY LATCHED AFTER CLOSING IT TIP When opening a door from the outside use the mark to locate the door handle EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 3 mark 1 3 2 1 Driver seat cushion 1 UB0F10E0 book Page 26 Friday October 27 2017 2 03 PM ...

Page 55: ...trol or cau se the operator or passenger to fall EWB03510 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while operating the vehicle otherwise the seat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat position pull the driver seat position adju...

Page 56: ...tion while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP Adjust the steering wheel position before starting off 1 Driver seat position adjusting lever 1 1 Steering wheel position adj...

Page 57: ...re starting off EBU36811 Seat belts Always wear the seat belts properly while rid ing in the vehicle See page 7 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound 1 Rearview mirror 1 1 Seat belt 1 1 UB0F10E0 book Page 29 Friday October 27 2017 2 03 PM ...

Page 58: ...ems di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU35010 Storage compartments There are storage compartments located in the center console under the passenger seat and behind the driver seat To access the storage compartment under the passenger seat remove the seat cushion see page 4 26 for more information 1 Unlock 2 Open 1 2 UB0F10E0 boo...

Page 59: ...or explosion hazard To avoid injury or death never store fuel or flammable liq uids in this storage compartment EWB03230 NOTICE Do not exceed the specified maximum load limit for this storage com partment ECB02090 1 Storage compartment 1 Storage compartment 1 1 1 Storage compartment 1 UB0F10E0 book Page 31 Friday October 27 2017 2 03 PM ...

Page 60: ...material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass contain ers may be thrown about and break and possibly injure pe...

Page 61: ...35020 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 6 12 1 Cup holder 1 1 Cargo hook Maximum load limit 136 0 kg 300 lb 1 1 UB0F10E0 book Page 33 Friday October 27 20...

Page 62: ...d damping force adjusting bolt for YXZ10YESJ a low speed rebound damping force adjusting screw for YXZ10YESJ a high speed com pression damping force adjusting bolt and a low speed compression damping force ad justing screw WARNING EWB04140 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force adjusting bolt a...

Page 63: ... in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting mechanism and to modify the specifications as necessary Spring preload 1 Loosen the locknut 2 Turn the spring preload adjusting nut in direction a to increase the spring pre loa...

Page 64: ...reload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 428 2 mm 16 86 in YXZ10YEXJ 504 8 mm 19 87 in YXZ10YESJ Standard Distance A 415 5 mm 16 36 in YXZ10YEXJ 492 1 mm 19 37 in YXZ10YESJ Maximum hard Distance A 402 8 mm 15 86 in YXZ10YEXJ 479 4 mm 18 87 in YXZ10YESJ UB0F10E0 boo...

Page 65: ...when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Distance A 1 Distance A 1 1 Tightening torque Locknut 41 N m 4 1 kgf m 30 lb...

Page 66: ... Turn the crossover adjusting nut in direc tion a to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut 2 3 1 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 UB0F10E0 book Page 38 Friday October 27 2017 2 03 PM ...

Page 67: ...ance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance B 47 6 mm 1 88 in Standard recommended Distance B 60 3 mm 2 38 in Maximum hard Distance B 73 0 mm 2 88 in 2 3 1 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 UB0F10E0 book Page 39 Friday October 27 2017 2 03 PM ...

Page 68: ...ound damping force and thereby harden the high speed rebound damping turn the rebound damping force adjusting bolt in direction a To decrease the rebound damping force and thereby soften the high speed rebound damping turn the adjusting bolt in direction b 1 Rebound damping force adjusting screw 1 a b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction b...

Page 69: ...soft en the low speed rebound damping turn the adjusting screw in direction b 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 a b 1 Low speed rebound damping force adjusting screw 1 a b UB0F10E0 book...

Page 70: ... thereby soften the high speed compression damping turn the adjusting bolt in direction b YXZ10YEXJ YXZ10YESJ Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting screw fully turned in 1 High speed compression damping force adjusting bolt 1 High speed compression damping force ...

Page 71: ... the low speed compression damping turn the adjusting screw in direction b YXZ10YEXJ YXZ10YESJ High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 Low speed compression damping force adjusting screw 1 Low speed compression damping force adjusting sc...

Page 72: ...the shock absorber assembly to a Yamaha dealer for any service EBU36476 Rear shock absorbers The rear shock absorber assemblies are equipped with a spring preload adjusting nut a crossover adjusting nut for YXZ10YESJ a rebound damping force adjusting screw for YXZ10YEXJ a high speed rebound damping force adjusting bolt for YXZ10YESJ a low speed rebound damping force adjusting screw for YXZ10YESJ a...

Page 73: ...imum settings TIP Although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the following specifications due to small differences in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting ...

Page 74: ...by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b UB0F10E0 book Page 46 Friday October 27 2017 2 03 PM ...

Page 75: ...19 56 in YXZ10YEXJ 619 1 mm 24 37 in YXZ10YESJ Standard Distance A 484 1 mm 19 06 in YXZ10YEXJ 606 4 mm 23 87 in YXZ10YESJ Maximum hard Distance A 471 4 mm 18 56 in YXZ10YEXJ 593 7 mm 23 37 in YXZ10YESJ 1 Distance A 1 Distance A 1 1 UB0F10E0 book Page 47 Friday October 27 2017 2 03 PM ...

Page 76: ...ft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Loosen the crossover locknut as shown Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Distance B 2 Crossover locknut ...

Page 77: ...tion b to decrease the cross over setting 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance B 98 4 mm 3 88 in Standard recommended Distance B 111 1 mm 4 38 in Maximum hard Distance B 123 8 mm 4 88 in 2 3 1 b a UB0F10E0 book Page 49 Friday October 27 2017 2 03 PM ...

Page 78: ... damping force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 1 Rebound damping force adjusting screw 1 a b UB0F10E0 book Page 50 Friday October ...

Page 79: ...justing bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 8 click s in direction b Maximum hard 1 click s in direction b With the adjusting screw fully turned in di rection a 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully ...

Page 80: ...he compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed compression damping turn the adjusting bolt in direction b 1 Low speed rebound damping force adjusting screw 1 a b Low speed rebound damping setting Minimum soft 4 turn s out...

Page 81: ... soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt 1 High speed compression damping force adjusting bolt 1 a b 1 a b High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 1 1 2 YXZ10YEXJ 2 YXZ10YESJ turn s out from the fully turned in position Maximum hard Adj...

Page 82: ...embly to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure 1 Low speed compression damping force adjusting screw 1 Low speed compression damping force adjusting screw 1 a b 1 a b Low speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 1 1 2 YXZ10YEXJ 2 YXZ10YESJ turn s out from the fully turn...

Page 83: ...roper plug such as a radio or smartphone charger can be used when the engine is running and the headlights are off 1 Start the engine See page 6 2 2 Turn the headlights off See page 4 20 3 Open the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accessory power plug 6 Turn the accessory on TIP When inserting or removing the accessory power plug turn the accessory off When the auxiliary...

Page 84: ...ay overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot because the jack can be dam aged UB0F10E0 book Page 56 Friday October 27 2017 2 03 PM ...

Page 85: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 45 8 51 Parking brake Check for proper operati...

Page 86: ... 8 Steering Check for proper operation 5 7 Drive select lever and shift paddles Check for proper operation 5 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 5 7 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check for proper operation 3 3 4 2 5 8 8...

Page 87: ...page 8 46 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly...

Page 88: ...mediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your...

Page 89: ...with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU35680 Engine oil Make sure the engine oil is at the specified level Add oil a...

Page 90: ...n released Also check the accelerator pedal for excessive free play If the accelerator pedal is not in correct work ing order have the vehicle inspected before starting off EBU31800 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must move smoothly when pulled out and re tract on its own when released The seat belts must also lock up when quickly pu...

Page 91: ...Steering Park on level ground Turn the steering wheel right and left Check for excessive free play abnormal noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EBU36691 Drive select lever and shift paddles The drive select lever and shift paddles should move smoothly and return to their original position EBU36672 YCC S clutch Check the YCC S clutch fluid level a...

Page 92: ...G Control cables can freeze in cold weather and you could be unable to control the vehicle EWB03280 EBU35332 Tires Check tire pressure regularly to make sure it is at the recommended specifications Also check for wear and damage Tire pressure Use the tire pressure gauge to check and ad just tire pressures when the tires are cold Tire pressures must be equal on both sides WARNING Operation of this ...

Page 93: ...14 0 kPa 1 140 kgf cm 16 5 psi Rear Recommended 128 0 kPa 1 280 kgf cm 18 5 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 124 0 kPa 1 240 kgf cm 18 0 psi Vehicle load of 195 kg maximum 430 lb maximum Front Recommended 114 0 kPa 1 140 kgf cm 16 5 psi Rear Recommended 169 0 kPa 1 690 kgf cm 24 5 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 165 0 kPa 1 650 kgf cm 24...

Page 94: ...5 10 5 1 Tire wear limit 1 UB0F10E0 book Page 10 Friday October 27 2017 2 03 PM ...

Page 95: ...us parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a subst...

Page 96: ...ws N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attemp...

Page 97: ... at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select lever to shift the trans mission into forward drive first gear neutral and reverse gear as shown Use the shift pad dles to shift through the forward gears as shown 1 Drive select lever 2 Neutral positio...

Page 98: ...the shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time with the engine off The transmission is properly lubricated only when the engine is running Inadequate lubrication may damage the transmission To start out and accelerate 1 Take your foot off the acce...

Page 99: ...he engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss of control an accident and inju ry It could also cause engine or drivetrain damage Recommended shift points The recommended shift points during accel eration and deceleration are shown in the fol lowin...

Page 100: ...nue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis play should show R and the reverse indi cator light should come on The reverse buzzer will sound while the transmission is in reverse 4 Release the parking brake if applied 1 Drive select lever 2 Rever...

Page 101: ...els 3 Release the accelerator pedal as needed and resume normal driving TIP Correct accelerator pedal free play is nec essary for proper operation Dynamic clutch engagement works in 1st gear only Time to engagement will vary depending on conditions NOTICE ECB03740 Do not use repeatedly in a short period of time Otherwise the clutch system may be damaged EBU36733 Launch system operation The launch ...

Page 102: ...brake pedal pull both shift paddles toward you and hold them in that position The launch system indi cator light will come on and the launch system enters standby mode 4 While checking in front of you for obsta cles or anything that may cross your path release the brake pedal and then press the accelerator pedal to rev the en gine to the desired launch engine speed TIP The engine speed at launch m...

Page 103: ...en ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system and the launch system indica tor light will turn off NOTICE ECB03430 Do not make consecutive launches with out allowing the clutch to cool down Oth erwise the clutch system may be damaged UB0F10E0 book Page 9 Friday October...

Page 104: ...ed drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD four wheel drive Drive power is supplied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Drive power is supplied to the front and rear wheels and the differe...

Page 105: ...rential gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transitioned UB0F10E0 book Page 11 Friday October 27 2017 2 03 PM ...

Page 106: ...rgo bed Use the hooks equipped on the cargo bed to tie down loads See page 4 33 Make sure the load is securely fastened down centered in the cargo bed and not top heavy Never al low anyone to ride in the cargo bed WARNING EWB03921 Improper loading or any pulling or towing will increase the risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer thi...

Page 107: ...13 6 Do not exceed the maximum loading limit for the cargo bed 136 0 kg 300 lb Do not exceed the maximum loading limit for the vehicle 317 0 kg 699 lb UB0F10E0 book Page 13 Friday October 27 2017 2 03 PM ...

Page 108: ...92 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keeping If y...

Page 109: ...t be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many states have implemented new motor vehicle licensing requirements for young driv ers These requirements are in response to the dispropor...

Page 110: ... carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the YXZ1000R The seat belt is not designed to restrain au tomotive child safety seats Occupant protection system WARNING EWB03350 Do not make changes to the occupant pro tection s...

Page 111: ...l not protect occupants in all rollovers or accidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehicle for any reason Do not hold onto the door cage frame or shoulder bolster Wear your seat belt and helmet If you think or feel that the vehicle may tip or roll do not put your hands or feet outside ...

Page 112: ...ng operation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the vehicle the doors and passenger handhold are not a substitute for using a seat belt A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the p...

Page 113: ...ds together along its long edges in order to more eas ily adjust its location up or down along the length of the belt 3 Push the latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not caught on the shoulder bolst...

Page 114: ...lot 7 To release the buckle firmly press the re lease button Doors The doors are designed to reduce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area Make sure the door is securely latched before operation Do not place your arm or hand on the door during...

Page 115: ...lihood that the pas senger puts a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both hands before operating the vehicle Adjusting the handhold position The handhold can be adjusted to one of three positions to suit the passenger s preference UB0F10E0 book Page 8 Friday October 27 2017 2 03 PM ...

Page 116: ...holes in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting off 1 Passenger handhold 2 Locking pin 1 2 1 Handhold support 2 Handhold bar 2 1 1 UB0F10E0 book Page 9 Friday October 27 2017 2 03 PM ...

Page 117: ...loorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Keep both hands on the steering wheel Do not hold the steering wheel with your thumbs inside the rim Keep your palms on the out side of the steering wheel Similar to other off road vehicles if the YXZ1000R hit...

Page 118: ...s quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see the illustra tion CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE UB0F10E0 book Page 11 Friday October 27 2017 2 03 PM ...

Page 119: ...uries if any part of you is outside the vehicle or protective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event of impact with an obstacle or other vehicle Wear eye protection when operating or riding in the vehicle to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggl...

Page 120: ...gher speeds until you are thoroughly familiar with the operation and handling of the vehicle Remember driv ing aggressively or making abrupt maneuvers even on flat open areas can cause side roll overs Become familiar with the way the vehicle han dles in the various drive modes Start off with two wheel drive 2WD then four wheel drive 4WD and finally four wheel drive with the differential locked DIF...

Page 121: ...ain directional control and avoid rollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep your body completely inside the protective structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not ...

Page 122: ...celerator and allow the drivetrain and engine to absorb vehicle speed Downshift as necessary Ap plication of the brakes provides additional stopping power Leaving the vehicle Do not get out of the vehicle while the engine is running Take the key with when you leave the vehicle There is a serious risk of injury or death because Children or other unauthorized persons may attempt to operate the vehic...

Page 123: ...inue to apply the brake pedal 2 Switch the drive mode to DIFF LOCK and shift into first gear when parking up hill or reverse gear when parking down hill TIP You may need to turn the steering wheel left and right to help the differential lock into pla ce 3 Stop the engine turn the key to off 4 With the brake pedal still being applied set the parking brake 5 Finally get out of the vehicle and block ...

Page 124: ...00R has higher ground clearance and other features to handle rug ged terrain and as a result can overturn in situations where some vehicles may not Abrupt maneuvers or aggressive driving can cause loss of control including rollovers even on flat open areas These rollovers can result in crushed limbs and other serious inju ries or death to drivers or passengers When operating the vehicle in areas w...

Page 125: ...ice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast that you can not react to changes in ...

Page 126: ... could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill direction if there are no ...

Page 127: ...turn To reduce your risk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dry them out NOTICE ECB02950 After driving your vehicle in water be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case ...

Page 128: ...ped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles...

Page 129: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB0F10E0 book Page 22 Friday October 27 2017 2 03 PM ...

Page 130: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 131: ... provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and should be kept on the vehicle in case of emergency repairs Other tools and equipment are required for certain service items If you do not have a torque wrench available during a service op 1 Owner s Manual 1 1 ...

Page 132: ...8 3 8 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB0F10E0 book Page 3 Friday October 27 2017 2 03 PM ...

Page 133: ...keep in mind that if the vehicle isn t used for a long period of time the month maintenance intervals should still be followed Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1...

Page 134: ... and joints if necessary Replace gasket s if necessary 7 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UB0F10E0 book Page 5 Friday October 27 20...

Page 135: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear ...

Page 136: ...ee play brake pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 12 Brake hoses Replace Every 4 years 13 Accelerator pedal Check operation and free play NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500...

Page 137: ...age Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if necessary 19 Upper and lower arm pivots Lubricate with lithium soap based grease 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease NO ITEM ROUTINE INITIAL EVERY Whichev...

Page 138: ...amage and re place if necessary Every 1000 km 600 mi 23 Drive shaft spline Lubricate with lithium soap based grease Every 1000 km 600 mi 24 Engine mount Check for cracks or damage Check bolt tightness 25 Front and rear axle boots Check for cracks or other damage and re place if necessary 26 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIA...

Page 139: ...rein should not be considered exhaustive therefore have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately UB0F10E0 book Page 10 Friday October 27 2017 2 03 PM ...

Page 140: ...the original position and then install the bolts EBU36931 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a panel needs to be removed and installed 1 Hood 2 Bolt 1 2 2 UB0F10E0 book Page 11 Friday October 27 2017 2 03 PM ...

Page 141: ... Unhook the projections as shown 2 Disconnect the interior light couplers for equipped models and then remove the panel 1 Panel A 2 Panel B 1 Panel C 1 2 1 1 Panel A 2 Projection 1 2 2 UB0F10E0 book Page 12 Friday October 27 2017 2 03 PM ...

Page 142: ...ers For equipped models 2 Place the panel in the original position Panel B To remove the panel 1 Remove the hood See page 8 11 2 Remove panel A 3 Remove the top cover by removing the quick fastener screw and the bolts 1 Interior light coupler 1 1 UB0F10E0 book Page 13 Friday October 27 2017 2 03 PM ...

Page 143: ...e passenger seat by removing the bolts 6 Remove the quick fastener screws and the bolts and then pull the panel off as shown 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 UB0F10E0 book Page 14 Friday October 27 2017 2 03 PM ...

Page 144: ...nstall the passenger seat by installing the bolts and then tighten them to the spec ified torque TIP Make sure that the seat frame is properly secured 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2 3 3 1 Panel B Tightening torque Passenger seat bolt 32 N m 3 2 kgf m 24 lb ft 1 UB0F10E0 book Page 15 Friday October 27 2017 2 03 PM ...

Page 145: ...stener screws and then pull the panel off as shown To install the panel Place the panel in the original position and then install the quick fastener screws EBU35438 Engine oil and oil filter Check the engine oil level before each opera tion In addition change the oil and the oil fil ter cartridge at the intervals specified in the periodic maintenance chart 1 Panel C 2 Quick fastener screw 1 2 2 2 ...

Page 146: ...he engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately ten minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe the dipstick with a clean rag Recommended engine oil YAMALUBE SAE 5W 30 10...

Page 147: ... it if necessary 8 Install the engine oil tank filler cap 9 Install the panel To change the engine oil 1 Park the vehicle on a level surface 2 Remove panel C See page 8 11 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up for several minutes and then turn it off 1 Engine oil tank filler cap 2 O ring 3 Engine oil dipstick 4 Maximum level mark 5 Tip of the engin...

Page 148: ...sed engine oil 7 Remove the oil tank drain bolt and used gasket 8 Place an oil pan under the engine to col lect the used engine oil 9 Remove the engine oil drain bolt and used gasket 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 1 Engine oil tank drain bolt 2 Gasket 2 1 UB0F10E0 book Page 19 Friday October 27 2017 2 03 PM ...

Page 149: ...bolts to the specified torques 11 Add 2 00 L 2 11 US qt 1 76 Imp qt of the recommended engine oil to the oil tank 12 Check the O ring for damage and re place it if necessary 1 Engine oil drain bolt 2 Gasket 3 mark 1 2 3 Tightening torques Engine oil drain bolt 10 N m 1 0 kgf m 7 4 lb ft Engine oil tank drain bolt 16 N m 1 6 kgf m 12 lb ft UB0F10E0 book Page 20 Friday October 27 2017 2 03 PM ...

Page 150: ...n the engine oil tank filler cap 17 Start the engine and let it idle for several minutes During this time check for oil leakage If any oil leaks are found stop the engine and check for the cause 18 Stop the engine wait at least ten minutes and then check the oil level one last time 19 Install the engine oil tank cover by install ing the bolts 20 Install the panel To change the engine oil and oil f...

Page 151: ... remov ing the bolts 4 Remove the bolts and then slide the cen ter bottom panel rearward to remove it 1 Left side panel 2 Right side panel 3 Bolt 3 1 3 2 1 Rear bottom panel 2 Bolt 2 1 2 2 UB0F10E0 book Page 22 Friday October 27 2017 2 03 PM ...

Page 152: ...er car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 7 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 1 Center bottom panel 2 Bolt 2 2 2 2 2 1 1 Oil filter cartridge 2 Oil filter wrench 2 1 UB0F10E0 book Page 23 Friday Octo...

Page 153: ...l section for the oil filling proce dure 10 Slide the front portion of the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 1 Torque wrench 1 UB0F10E0 book Page 24 Friday October 27 2017 2 03 PM ...

Page 154: ...tall the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 Center bottom panel 1 1 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 UB0F10E0 book Page 25 Friday October 27 2017 2 03 PM ...

Page 155: ...them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7 kgf m 5 2 lb ft 1 3 2 3 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft 3 1 2 2 UB0F10E0 book Page 26 Friday October 27 2017 2 03 PM ...

Page 156: ...cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove panel B See page 8 11 3 Remove the transmission oil filler cap wipe the dipstick clean insert it back into the transmission case without screwing it in and then remove it again 1 Bolt B Tightening torque Bolt B 7 N m 0 7 kgf m 5 2 lb ft 1 1 Recommended oil YAMALUBE SAE 5W 30 10W 30 10W 40 15...

Page 157: ...k the O ring for damage and re place it if necessary 6 Install the transmission oil filler cap 7 Install the panel To change the transmission oil 1 Place an oil pan under the transmission case to collect the used oil 2 Remove the transmission oil filler cap 3 Remove the transmission oil drain bolt and gasket 1 Transmission oil filler cap 2 O ring 3 Dipstick 4 Maximum level mark 5 Tip of the dipsti...

Page 158: ... the specified amount of the recommended oil 8 Install the transmission oil filler cap 9 Start the engine and let it idle while checking for oil leakage 10 Stop the engine and check the oil level one last time EBU36051 Final gear oil Check the oil level and change the final gear oil at the intervals specified in the general maintenance and lubrication chart 1 Transmission oil drain bolt 2 Gasket 2...

Page 159: ... gear case The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Recommended oil SAE 80 API GL 4 Hypoid gear oil Oil qu...

Page 160: ... up to the brim of the filler hole TIP GL 4 is a quality and additive rating GL 5 rated hypoid gear oils may also be used If desired an SAE 80W 90 hypoid gear oil may be used instead 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Tightening torque Final gear oil filler bolt 23...

Page 161: ...rrounding area Checking the differential gear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level Tightening torque Final gear oil filler bolt 23 N m 2 3 kgf m 17 lb...

Page 162: ... differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with the recommended oil Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Differential gear oil drain bolt 2 Ga...

Page 163: ... coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart TIP If genuine Yamaha coolant is not available use an ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines and mix with distilled water at a 1 1 ratio Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb f...

Page 164: ...olant level in the coolant reservoir 5 If the coolant is at or below the minimum level mark remove the coolant reservoir cap and add coolant to the maximum lev el mark NOTICE If coolant is not avail able use distilled water or soft tap water instead Do not use hard water or salt water since they are harmful to the engine If water has been used in stead of coolant replace it with cool ant as soon a...

Page 165: ...erwise the effectiveness of the coolant will be reduced ECB01012 6 Install the reservoir cap 7 Install the hood when finished servicing the vehicle EBU32400 Axle boots Check the axle boots for holes or tears If any damage is found have them replaced by a Yamaha dealer 1 Front axle boot 1 Rear axle boot 1 1 1 1 UB0F10E0 book Page 36 Friday October 27 2017 2 03 PM ...

Page 166: ...hould be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly different color the engine could be op erating improperly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode ero ...

Page 167: ...rwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be cause the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU35423 Air filter maintenance This model is equipped with two air filter ele ments a primary foam type air...

Page 168: ...he rub ber joints to and from the throttle body for proper fit and sealing tighten all fittings securely to avoid the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affecte...

Page 169: ...oam air filter 4 Remove the foam air filter element from the air filter frame 1 Air filter case cover 2 Air filter case cover lock 3 Match mark 2 1 3 1 Foam air filter 1 UB0F10E0 book Page 40 Friday October 27 2017 2 03 PM ...

Page 170: ...o not twist the foam materi al when squeezing it ECB02970 7 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 9 Allow the foam air filter to dry thoroughly Inspect for wear and tear and replace if damaged or heavily worn 1 Foam air filter ...

Page 171: ...er case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air filter case cover 14 Install the panel EBU35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and cle...

Page 172: ...pped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air filter case check hose 1 Air filter case check hose 1 1 1 Tailpipe cover 2 Tailpipe cover bolt 1 2 2 UB0F10E0 book Page 43 Friday October 27 2017 2 03 PM ...

Page 173: ... portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them to the specified torque 7 Install the tailpipe cover 1 Tailpipe bolt 1 1 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 4 lb ft 2 1 3 UB0F10E0 book Page 44 Frid...

Page 174: ...hould be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer re place the brak...

Page 175: ...the wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU36610 Checking the brake and YCC S clutch fluid levels Before starting off check that the brake and YCC S clutch fluids are above the minimum level marks Replenish the brake and YCC S clutch fluids if necessary 1 Lining thickness 1 1 Parking brake pad wear indicator groove 1 UB0F10E0 book Pag...

Page 176: ...YCC S clutch system reducing braking or YCC S clutch performance Clean the filler caps before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion 1 Brake fluid reservoir 2 YCC...

Page 177: ...the YCC S clutch system for leakage If the brake or YCC S clutch fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any further opera tion EBU36550 Brake and YCC S clutch fluid replace ment Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when ...

Page 178: ...e should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adjust or re place the throttle wire 1 Bra...

Page 179: ... free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 3 Remove panel B See page 8 11 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 1 Accelerator pedal 2 Accelerator pedal free play 2 1 1 Parking brake lever free play 1 UB0F10E0 book Page 50 Friday October 27 ...

Page 180: ...ht switch is a component of the YCC S system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience EBU32561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control ...

Page 181: ... prevent rust and ensure smooth operation EBU32582 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Recommended lubricant Yamalube LubezAll Recommended lubricant Lithium soap based grease UB0F10E0 book Page 52 Fr...

Page 182: ...Upper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease UB0F10E0 book Page 53 Friday October 27 2017 2 03 PM ...

Page 183: ...ve shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB0F10E0 book Page 54 Friday October 27 2017 2 03 PM ...

Page 184: ...e 3 Remove the nuts from the wheel 4 Remove the wheel EBU35832 Checking and tightening the bead lock YXZ10YESJ Check the bead lock at the intervals specified in the general maintenance and lubrication chart and whenever the tires have been re placed 1 Wheel nut 1 1 UB0F10E0 book Page 55 Friday October 27 2017 2 03 PM ...

Page 185: ...e all four tires at the same time If that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha YXZ1000R can affect handling and stabili ty This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Cor...

Page 186: ...regulated lead acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the battery seems to have discharged re charge it as soon as possible Front tire Size 27 x 9 00R 14NHS Manufacturer model MAXXIS MU09 YXZ10YEXJ MAXXIS MU9Y YXZ10YESJ Rear tire Size 27...

Page 187: ...f water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 Turn the key to of...

Page 188: ...002 5 Pull the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and follow the manufacturer s instructions or have a Yamaha dealer charge it for you 1 Battery holding plate 2 Bolt 1 2 2 1 Positive battery lead red 2 Negative battery lead black 3 Battery 1 2 3 UB0F10E0 ...

Page 189: ...eck it at least once a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permanent battery damage Do not store the battery in an excessive ly cold or warm place below freezing or above 30 C 90 F To install the battery TIP Be sure the battery is fully charged 1 Place the battery...

Page 190: ...mage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 8 11 3 Remov...

Page 191: ... end of the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ1000R 6 Start the engine See page 6 2 7 After the engine starts disconnect the negative lead of the jumper cable from the seat frame and charged battery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ1000R 8 Install the...

Page 192: ... 1 Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 2 3 4 5 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Backup fuse BACK UP for clock 5 Ignition fuse IGNITION 6 Radiator fan motor fuse FAN 7 Spare fuse 8 Accessory fuse ACC 9 YCC S motor control fuse MOTOR 10 Auxiliary DC jack fuse TERMINAL 1 2 3 4 5 6 7 ...

Page 193: ...al in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fuse 30 0 A Backup fuse 10 0 A EPS fuse 40 0 A Ac...

Page 194: ...he headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate EBU32681 Headlight beam adjustment NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjust...

Page 195: ...check the vehicle EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er Th...

Page 196: ...WARNING EWB03450 When checking the fuel system do not smoke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB0F10E0 book Page 67 Friday October 27 2017 2 03 PM ...

Page 197: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the e...

Page 198: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system ...

Page 199: ...es several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as t...

Page 200: ... or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the engine over several times ...

Page 201: ...he battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB0F10E0 book Page 3 Friday October 27 2017 2 03 PM ...

Page 202: ...3 cylinder Displacement 998 cm Bore stroke 80 0 66 2 mm 3 15 2 61 in Compression ratio 11 3 1 Starting system Electric starter Lubrication system Dry sump Engine oil Recommended brand YAMALUBE Type SAE 5W 30 10W 30 10W 40 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 2 50 L 2 64 US qt...

Page 203: ...rk 0 31 L 0 33 US qt 0 28 Imp qt Radiator including all routes 3 75 L 3 96 US qt 3 30 Imp qt Air filter Air filter element Wet element Secondary air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 34 0 L 8 98 US gal 7 48 Imp gal Fuel injection Throttle body ID mark 2HC1 00 Spark plug s Manufacturer model NGK CR9EB Spark plug gap 0 7 0...

Page 204: ...del MAXXIS MU10 YXZ10YEXJ MAXXIS MU9Y YXZ10YESJ Loading Maximum loading limit 317 0 kg 699 lb Total weight of operator passenger cargo and accessories Tire air pressure measured on cold tires Recommended Vehicle load 0 195 kg 0 430 lb Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 ...

Page 205: ...ont suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 410 mm 16 2 in Rear suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 432 mm 17 0 in Electrical system Ignition system TCI Charging system AC magneto Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Bulb voltage wattage quantity Headlight LED In...

Page 206: ...or light LED Half clutch indicator light LED Launch system indicator light LED YCC S system warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Accessory fuse 10 0 A YCC S motor control fuse 30 0 A Backup fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiato...

Page 207: ...erence in case the vehicle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame 1 Key ident...

Page 208: ...l be needed to order spare parts from your Yamaha dealer EBU32820 Vehicle Emission Control Information label The Vehicle Emission Control Information la bel is affixed at the location in the illustration This label shows specifications related to ex haust emissions as required by federal law state law and Environment Canada 1 Vehicle identification number 1 1 Model label 1 UB0F10E0 book Page 2 Fri...

Page 209: ...11 3 11 1 Vehicle Emission Control Information label 1 UB0F10E0 book Page 3 Friday October 27 2017 2 03 PM ...

Page 210: ...pose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Mu...

Page 211: ...the maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3 1300 800 80 6 2500 1500 160 12 5000 3000 320 18 7500 4500 480 24 10000 6000 640 30 12500 8000 800 36 15000 9500 960 42 17500 11000 1120 48 20000 12500 1280 54 22500 14000 1440 60 25000 15500 1600 UB0...

Page 212: ...10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha Side x Side vehicle covered by this warranty that the vehicle is designed built and equipped so as to conform at the ti...

Page 213: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Side x Side dealer for the policy to remain effective CUSTOMER SERVICE If your machine r...

Page 214: ... pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging ...

Page 215: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Vehicle Identification Number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 UB0F10E0 book Page 9 Friday October ...

Page 216: ...lders 4 32 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 32 Differential gear Pre operation check 5 6 Doors 4 25 Drive mode selecting 6 10 Driver seat position 4 27 Drive select lever and shift paddles 4 24 Drive select lever and shift paddles Pre operation check 5 7 Drive shaft universal joint lubrication 8 54 Drivetrain icon 4 3 Dynamic clutch engageme...

Page 217: ...arts 8 4 Maintenance record 11 5 Model label 11 2 Multi function meter unit 4 10 N Neutral indicator light 4 2 Noise regulation 11 4 O Owner s Manual and tool kit 8 2 P Panels 8 11 Parking 6 12 Parking brake indicator light 4 3 Parking brake lever 4 23 Parking brake lever free play adjusting 8 50 Parking brake pads checking 8 46 Passenger handhold Pre operation check 5 7 Pedal lubrication 8 52 R R...

Page 218: ...ssion oil 8 27 Transmission Pre operation check 5 6 Troubleshooting 8 66 Troubleshooting charts 8 68 U Upper and lower arm pivot lubrication 8 53 V Valve clearance 8 45 Vehicle Emission Control Information label 11 2 Vehicle identification number 11 1 W Warranty extended 11 8 Warranty limited 11 6 Wheel installation 8 57 Wheel removal 8 55 Y YCC S clutch 8 48 YCC S clutch Pre operation check 5 7 Y...

Page 219: ... right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manu...

Page 220: ...DIC183 PRINTED IN USA 2017 11 0 3 1 CR E ...

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