8 - 8
CHAS
FRONT AND REAR BRAKES
CAUTION:
Disc brake components rarely require dis-
assembly. DO NOT:
●
disassemble components unless abso-
lutely necessary;
●
use solvents on internal brake compo-
nents;
●
use spent brake fluid for cleaning; (use
only clean brake fluid)
●
allow brake fluid to come in contact with
the eyes, as this may cause eye injury;
●
splash brake fluid onto painted surfaces or
plastic parts, as this may cause damage;
●
disconnect any hydraulic connection, as
this would require the entire brake sys-
tem to be disassembled, drained,
cleaned, properly filled and bled after
reassembly.
FRONT BRAKE PAD REPLACEMENT
NOTE:
It is not necessary to disassemble the brake
caliper and brake hose to replace the brake
pads.
1.Measure:
●
Brake pad wear limit
a
Out of specification
→
Replace the brake
pad as a set.
Brake pad wear limit:
1 mm (0.04 in)
2.Install:
●
Brake pads
●
Brake pad spring
NOTE:
Always install new brake pads, brake pad
shim and brake pad spring as a set.
Summary of Contents for YFM400FWA 2000 5GH3-AE1
Page 1: ...SERVICEMANUAL YFM400FWA M 5GH3 AE1 2000 ...
Page 7: ...GEN INFO 1 ...
Page 9: ...GEN INFO ...
Page 20: ...SPEC 2 ...
Page 22: ...SPEC ...
Page 34: ...2 12 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Page 45: ...2 23 SPEC COOLANT FLOW DIAGRAMS COOLANT FLOW DIAGRAMS 1 Radiator 2 Thermo switch 3 Fan motor ...
Page 46: ...2 24 SPEC COOLANT FLOW DIAGRAMS 1 Radiator 2 Thermostat ...
Page 47: ...2 25 SPEC OIL FLOW DIAGRAMS OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle ...
Page 48: ...2 26 SPEC OIL FLOW DIAGRAMS 1 Oil filter ...
Page 49: ...2 27 SPEC OIL FLOW DIAGRAMS 1 Oil pump 2 Oil strainer ...
Page 56: ...2 34 SPEC ...
Page 57: ...INSP ADJ 3 ...
Page 116: ...3 57 INSP ADJ BATTERY INSPECTION Charging method using a variable voltage charger ...
Page 117: ...3 58 INSP ADJ BATTERY INSPECTION Charging method using a constant voltage charger ...
Page 122: ...ENG 4 ...
Page 126: ...ENG ...
Page 214: ...4 88 ENG ...
Page 215: ...COOL 5 ...
Page 217: ...COOL ...
Page 229: ...5 12 COOL ...
Page 230: ...CARB 6 ...
Page 232: ...CARB ...
Page 240: ...6 8 CARB ...
Page 241: ...DRIVE 7 ...
Page 243: ...DRIV ...
Page 272: ...CHAS 8 ...
Page 321: ...ELEC 9 ...
Page 323: ... ELEC ...
Page 371: ...9 48 ELEC ...
Page 372: ...TRBL SHTG 10 ...