4 - 10
ENG
CYLINDER HEAD
NOTE:
●
Fasten a safety wire to the timing chain to
prevent it from falling into the crankcase.
●
When removing the camshaft sprocket, it
is not necessary to separate the timing
chain.
5.Remove:
●
Cylinder head
NOTE:
●
Loosen the 6 mm bolts first.
●
Working in a crisscross pattern, loosen
each 10 mm bolt 1/4 of a turn. After all the
bolts are loosened, remove them.
TAPPET COVER INSPECTION
1.Inspect:
●
Tappet covers
1
●
O-rings
2
Cracks/damage
→
Replace.
TIMING CHAIN TENSIONER INSPECTION
1.Check:
●
One-way cam operation (tensioner)
Unsmooth operation
→
Replace.
CAMSHAFT SPROCKET INSPECTION
1.Inspect:
●
Camshaft sprocket
Wear/damage
→
Replace the camshaft
sprocket and timing chain as a set.
a
1/4 of a tooth
b
Correct
1
Timing chain
2
Sprocket
Summary of Contents for YFM400FWA 2000 5GH3-AE1
Page 1: ...SERVICEMANUAL YFM400FWA M 5GH3 AE1 2000 ...
Page 7: ...GEN INFO 1 ...
Page 9: ...GEN INFO ...
Page 20: ...SPEC 2 ...
Page 22: ...SPEC ...
Page 34: ...2 12 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Page 45: ...2 23 SPEC COOLANT FLOW DIAGRAMS COOLANT FLOW DIAGRAMS 1 Radiator 2 Thermo switch 3 Fan motor ...
Page 46: ...2 24 SPEC COOLANT FLOW DIAGRAMS 1 Radiator 2 Thermostat ...
Page 47: ...2 25 SPEC OIL FLOW DIAGRAMS OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle ...
Page 48: ...2 26 SPEC OIL FLOW DIAGRAMS 1 Oil filter ...
Page 49: ...2 27 SPEC OIL FLOW DIAGRAMS 1 Oil pump 2 Oil strainer ...
Page 56: ...2 34 SPEC ...
Page 57: ...INSP ADJ 3 ...
Page 116: ...3 57 INSP ADJ BATTERY INSPECTION Charging method using a variable voltage charger ...
Page 117: ...3 58 INSP ADJ BATTERY INSPECTION Charging method using a constant voltage charger ...
Page 122: ...ENG 4 ...
Page 126: ...ENG ...
Page 214: ...4 88 ENG ...
Page 215: ...COOL 5 ...
Page 217: ...COOL ...
Page 229: ...5 12 COOL ...
Page 230: ...CARB 6 ...
Page 232: ...CARB ...
Page 240: ...6 8 CARB ...
Page 241: ...DRIVE 7 ...
Page 243: ...DRIV ...
Page 272: ...CHAS 8 ...
Page 321: ...ELEC 9 ...
Page 323: ... ELEC ...
Page 371: ...9 48 ELEC ...
Page 372: ...TRBL SHTG 10 ...