Yamaha XV19CTMWC, Service Manual

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PERIODIC MAINTENANCE
3-2
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
6 * Wheels
• Check runout and for dam-
age.
• Replace if necessary.
√ √ √ √ √
7 * Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√ √ √ √ √
8 * Wheel bearings
• Check bearings for smooth
operation.
• Replace if necessary.
√ √ √ √ √
9 *
Swingarm pivot
bearings • Check bearing assemblies for
looseness.
√ √ √ √ √
10 * Drive belt
• Check belt tension.
• Adjust if necessary.
√
Every 2500 mi (4000 km)
11 * Steering bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
um-soap-based grease every
16000 mi (25000 km) or 24
months.
√ √ √ √
Repack.
√
12 * Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
√ √ √ √ √
13
Brake and clutch
lever pivot shafts
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√ √ √ √ √
14
Brake and shift
pedal pivot shafts
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√ √ √ √ √
15 Sidestand pivot
• Check operation.
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√ √ √ √ √
16 * Sidestand switch
• Check operation and replace
if necessary.
√ √ √ √ √ √
17 * Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
√ √ √ √ √
18 *
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
√ √ √ √ √
19 *
Rear suspension
link pivots • Apply lithium-soap-based
grease lightly.
√
20 Engine oil
• Change (warm engine before
draining).
√ √ √ √ √ √
21 *
Engine oil filter
cartridge
• Replace.
√ √ √
22 * Transfer case oil
• Check for leakage.
• Change at initial 600 mi (1000
km) or 1 month, and thereaf-
ter every 16000 mi (25000
km) or 24 months. Change.
√
Change.
23 *
Front and rear
brake switches
• Check operation.
√ √ √ √ √ √
24 * Control cables
• Apply Yamaha chain and ca-
ble lube or engine oil SAE
10W-30 thoroughly.
√ √ √ √ √ √
25 *
Throttle grip
housing and ca-
ble
• Check operation and free
play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip
housing and cable.
√ √ √ √ √
26 *
Lights, signals
and switches • Check operation.
• Adjust headlight beam.
√ √ √ √ √ √
No. ITEM ROUTINE
INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months