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CABLE ROUTING
2-60
1. Cylinder-#1 intake air pressure sensor
2. Cylinder-#2 intake air pressure sensor hose
3. Cylinder-#2 intake air pressure sensor
4. ISC (idle speed control) unit coupler
5. ISC (idle speed control) unit
6. Rollover valve 1
7. Rollover valve 2
8. ISC (idle speed control) unit inlet hose
9. Cylinder-#1 ISC (idle speed control) unit outlet
hose
10. Cylinder-#2 ISC (idle speed control) unit outlet
hose
11. Hose joint
12. Air filter case breather hose 2
13. Throttle position sensor
14. Throttle body assembly
15. Cylinder-#1 intake air pressure sensor hose
16. Cylinder head breather hose
17. Cylinder-#2 left ignition coil
18. Cylinder-#2 right ignition coil
19. Sub-wire harness 4
A. Face the ends of the hose clamp inward.
B. Face the ends of the hose clamps outward.
C. Install the cylinder-#2 ISC (idle speed control) unit
outlet hose (hose joint to intake manifold assembly)
completely onto the intake manifold, making sure to
face the green paint mark on the hose to the left.
Face the ends of the hose clamp outward, angled
45
°
forward.
D. Install the cylinder-#1 ISC (idle speed control) unit
outlet hose (hose joint to intake manifold assembly)
completely onto the intake manifold, making sure to
face the blue paint mark on the hose to the left.
E. Face the ends of the hose clamp upward.
F. Position the sub-wire harness 4 coupler on top of
the guide.
G. To the wire harness
H. Install the cylinder-#1 ISC (idle speed control) unit
outlet hose onto the ISC unit pipe, making sure to
align the blue paint mark on the hose with the blue
paint mark on the pipe.
I.
Install the ISC (idle speed control) unit inlet hose
onto the ISC unit pipe, making sure to align the
white paint mark on the hose with the white paint
mark on the pipe.
J. Install the cylinder-#2 ISC (idle speed control) unit
outlet hose onto the ISC unit pipe, making sure to
align the green paint mark on the hose with the
green paint mark on the pipe.
Summary of Contents for XV19CTMWC
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15 ...
Page 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4 ...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B ...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 79: ...CABLE ROUTING 2 53 ...
Page 87: ...CABLE ROUTING 2 61 ...
Page 90: ......
Page 123: ...ELECTRICAL SYSTEM 3 33 a b 1 ...
Page 126: ......
Page 148: ...FRONT WHEEL 4 22 ...
Page 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Page 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215 ...
Page 344: ......
Page 350: ...IGNITION SYSTEM 7 6 ...
Page 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Page 360: ...CHARGING SYSTEM 7 16 ...
Page 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14 ...
Page 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Page 443: ......
Page 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...