ENG
CHAPTER 5
ENGINE
ENGINE REMOVAL ........................................................................................ 5-1
EXHAUST PIPES AND MUFFLERS ......................................................... 5-1
LEADS, CABLES, HOSES, AND IGNITION COIL .................................... 5-2
ENGINE..................................................................................................... 5-5
INSTALLING THE ENGINE....................................................................... 5-7
CYLINDER HEAD............................................................................................ 5-8
REMOVING THE CYLINDER HEAD....................................................... 5-10
CHECKING THE CYLINDER HEAD ....................................................... 5-11
CHECKING THE TAPPET COVERS AND CAMSHAFT SPROCKET
COVER ................................................................................................... 5-12
CHECKING THE TIMING CHAIN TENSIONER...................................... 5-12
CHECKING THE CAMSHAFT SPROCKET ............................................ 5-12
INSTALLING THE CYLINDER HEAD ..................................................... 5-12
ROCKER ARMS AND CAMSHAFT .............................................................. 5-16
REMOVING THE ROCKER ARMS AND CAMSHAFT............................ 5-18
CHECKING THE CAMSHAFT................................................................. 5-18
CHECKING THE DECOMPRESSION SYSTEM..................................... 5-19
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........ 5-20
INSTALLING THE CAMSHAFT AND ROCKER ARMS .......................... 5-21
VALVES AND VALVE SPRINGS.................................................................. 5-23
REMOVING THE VALVES...................................................................... 5-24
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-25
CHECKING THE VALVE SEATS ............................................................ 5-27
CHECKING THE VALVE SPRINGS........................................................ 5-29
INSTALLING THE VALVES .................................................................... 5-30
CYLINDER AND PISTON.............................................................................. 5-32
REMOVING THE CYLINDER AND PISTON........................................... 5-34
CHECKING THE CYLINDER AND PISTON ........................................... 5-34
CHECKING THE PISTON RINGS........................................................... 5-36
CHECKING THE PISTON PIN ................................................................ 5-37
INSTALLING THE PISTON AND CYLINDER ......................................... 5-38
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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