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Yamaha XR1800Z, Ower'S Manual

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Yamaha XR1800Z Ower'S Manual Download Page 85

4-14

REVERSE GATE MECHANISM
INSPECTION

1) Remove the engine stop switch lan-

yard and ignition keys.

2) Put the throttle levers in the idle

position (otherwise the shift lever
will not move).

3) Push the shift lever to Forward from

the Neutral position while a second
person observes shift gate move-
ment from outside the boat. Both
shift gates should lift completely to
the stops.

4) Pull the shift lever back from

Forward through Neutral to Reverse.
The observer should check for prop-
er movement of the shift gates. Both
gates should drop down over the
nozzles to the stops.

If reverse gates do not operate smooth-
ly or correctly, ask your authorized
Yamaha Sport Boat dealer for service.

FUSE REPLACEMENT

The fuse is in the electrical box. To
replace the fuse, unscrew the cap, then
remove the fuse using the fuse puller.
Replace the fuse with one of the cor-
rect amperage.

➀

Electrical Box   

4

Spare fuse

➁

Cap                 

5

Fuse puller

3

Fuse

Do not use fuses of higher amper-
age that those recommended.
Substitution of a fuse of improper
rating can cause extensive electrical
system damage and possible fire.

4

M

AINTENANCE

& C

ARE 

WARNING

Summary of Contents for XR1800Z

Page 1: ...WATERCRAFT Owner s Operator s Manual ...

Page 2: ...ubsequently sold IMPORTANT MANUAL INFORMATION In this manual information of particular importance is distinguished in the fol lowing ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instruc tions could result in severe injury or death to the machine operator a bystander or a person inspecting or repairing the Sport Boat A CAUTION indicates...

Page 3: ...2 FEATURES FUNCTIONS 1 SAFETY INFORMATION 3 OPERATION 4 MAINTENANCE CARE 5 TROUBLESHOOTING SPECIAL PROCEDURES 6 CONSUMER INFORMATION S P O R T B O A T ...

Page 4: ...dditional Equipment Recommendations 1 9 Cruising Limitations 1 10 Operational Requirements 1 11 Hazard Information 1 12 Sport Boat Characteristics 1 12 Cruising Limitations 1 13 Night Operation 1 14 Waterskiing 1 15 RULES OF THE ROAD 1 15 Steering and Sailing Rules 1 15 Rules When Encountering Vessels 1 16 Other Special Situations 1 17 Reading Buoys and Other Markers 1 19 TO GET MORE BOATING SAFET...

Page 5: ...e I D num bers in a separate place in case your Sport Boat is stolen PRIMARY I D NUMBER The Primary I D number is stamped on a label 1 attached to the inside of the engine compartment HULL IDENTIFICATION NUMBER H I N The H I N 2 is stamped into the hull on the right rear corner ENGINE SERIAL NUMBER PORT STARBOARD The Engine Serial Numbers are stamped on a label attached to the top of the engine cr...

Page 6: ...el is attached to the electrical box 1 Emission control information label MANUFACTURED DATE LABEL 2 Manufactured date label 1 SAFETY INFORMATION 1 2 EMISSION CONTROL INFORMATION ENGINE FAMILY THIS ENGINE CONFORMS TO U S EPA REGULATIONS FOR MARINE S1 ENGINES FELs g low hr SPARK PLUG GAP mm TROLLING SPEED rpm YAMAHA MOTOR CO CO LTD YAMAHA Manufactured 1 1 2 2 ...

Page 7: ...SAFETY INFORMATION 1 1 3 IMPORTANT LABELS ...

Page 8: ...H U S COAST GUARD SAFETY STANDARDS IN EFFECT ON DATE OF CERTIFICATION MANUFACTURER MODEL YAMAHA MOTOR CORPORATION U S A CYPRESS CA XRT1200 LOAD CAPACITY COMPARTMENT VENTILATION STEERING FUEL AND ELECTRICAL SYSTEMS INTERNATIONAL LIGHTS BASIC FLOTATION MANEUVERABILITY NATIONAL MARINE MANUFACTURERS ASSN DESIGN COMPLIANCE WITH NMMA REQUIREMENTS BELOW IS VERIFIED MFGR RESPONSIBLE FOR PRODUCTION CONTROL...

Page 9: ...SAFETY INFORMATION 1 1 5 5 6 7 8 9 10 XRT1200Z FOR Do not touch or remove electrical parts when starting or running engine YAMAHA 6R7 83623 40 ...

Page 10: ...uld be forced out of the port by water pressure causing loss of performance and possible damage BEFORE LAUNCHING Make sure drain plug at the back of the hull is tightened securely See Owner s Manual for draining procedure YAMAHA F0R U419C 10 After removing from the water Flush drive system and hull with fresh water Open the drain plug at the back of the hull Start the engine and rapidly move throt...

Page 11: ...s F0C U416M 00 YAMAHA F0D U416N 00 Do not start the engine on land until everyone is away from the stern Hot water and steam spurting from exhaust outlet into the air can cause serious burns YAMAHA F0D U416P 00 Hot muffler surfaces can cause serious burns Do not touch any muffler surface during or after engine operation The catalytic converter gets hotter after the engine stops Do not run the engi...

Page 12: ...m the video may help reinforce the information contained in these materials LIMITATIONS ON WHO MAY OPERATE THE SPORT BOAT Yamaha recommends a minimum operator age of 16 years old Adults must supervise use by minors Know the operator age and training requirements for your state A boat ing safety course is recommended and may be required in your state You can find local rules by contact ing the Unit...

Page 13: ... is equipped with a horn that can be used to signal other boats See Rules of the Road for more information Navigation Lights Your Sport Boat is equipped with navigation lights for use between sunset and sunrise and during peri ods of reduced visibility such as fog Be sure these lights are working and are turned on when necessary see page 2 13 and 3 9 for more information ADDITIONAL EQUIPMENT RECOM...

Page 14: ...t a toy Sharp turns or jumping waves or wakes can increase the risk of back spinal injury paralysis facial injuries and broken legs ankles and other bones Do not jump waves or wakes Do not operate the boat in rough water bad weather or when visibili ty is poor this may lead to an acci dent causing injury or death Be alert to the possibility of bad weath er Take note of weather forecasts and the pr...

Page 15: ...NEVER operate the boat after con suming alcohol or taking drugs For reasons of safety and proper care of the Sport Boat always per form the pre operation checks listed on page 3 4 before operating Passengers must always sit in a designated seating area place feet on the deck and use the handgrips provided when the boat is in motion Always consult your doctor on whether it is safe for you to ride i...

Page 16: ...tercraft and also watch for boats ski ropes or fishing lines Obey the Rules of the Road see page 1 16 and be sure to check behind you before making a turn HAZARD INFORMATION Never start the engine or let it run for any length of time in an enclosed area Exhaust fumes contain carbon monoxide a colorless odorless gas that may cause death within a short time Always operate the boat in an open area SP...

Page 17: ...gradually increase engine speed Make sure that there are no obstacles or people behind you before shifting into reverse Keep away from the intake grates while the engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Stop the engines and remove the clip from the engine shut off switch before removing any debris...

Page 18: ...and snug fitting apparel such as denim but does not include spandex or similar fabrics like those used in bicycle shorts A second person should be on board as a spotter to watch the skier in most states it is required by law Let the skier direct the opera tor s control of speed and direction with hand signals The port side seat swivels for a backward facing observer Be sure the seat is locked in p...

Page 19: ...water meet one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of way and what each vessel should do Stand On Vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision Wh...

Page 20: ...avoid each other Meeting If you are meeting another power ves sel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an acci dent You should keep the other vessel on your port left side This rule does not apply if both of you will clear one another if you continue on your set course and speed Crossing When two powe...

Page 21: ...st of four to six seconds on the horn If another vessel is around the bend it too should sound the horn Even if no reply is heard however the vessel should still proceed around the bend with caution Fishing Vessel Right of Way All vessels fishing with nets lines or trawls are considered to be fishing vessels under the International Rules Vessels with trolling lines are not con sidered fishing vess...

Page 22: ...1 SAFETY INFORMATION 1 18 ...

Page 23: ...ers They signi fy speed zones restricted areas dan ger areas and general information Remember markings may vary by geographic location Always consult local boating authorities before riding your boat in unfamiliar waters TO GET MORE BOATING SAFETY INFORMATION Be informed about boating safety Additional publications and information can be obtained from many organiza tions including the following Un...

Page 24: ... courtesy Whenever and wherever you operate your Sport Boat think of yourself as the guest of those around you Remember for example that the sound of your Sport Boat may be music to you but it could be just noise to others And the exciting splash of your wake can make waves others won t enjoy Avoid boating close to shoreline homes and waterfowl nesting areas or other wildlife areas and keep a resp...

Page 25: ...R FUNCTIONS 2 5 Steering 2 5 Engine Shut off Switch 2 5 Main Switches 2 6 Throttle Levers 2 6 Shift Lever 2 7 Choke Knobs 2 8 Fuel Tank Filler Cap 2 8 Gauges 2 9 Overheat Warning System 2 10 Switches 2 11 Swivel Seat Operation 2 13 Stereo System 2 13 Engine Hood 2 13 Storage Compartments 2 14 ...

Page 26: ...ion Cords 10 Spark Plugs 11 Silencer Covers 12 Hood Supports 13 Engine Compartment Vent Outlet 14 Engine Compartment Vent Inlets 15 Engine Compartment Drain Plug 16 Muffler Boxes 17 Fuel Tank Compartment Air Ventilation 18 Fuel Tank Compartment Drain Plug FEATURES FUNCTIONS 2 2 1 LOCATION OF MAIN COMPONENTS 1 6 6 2 3 5 4 12 17 13 16 15 18 16 12 17 14 5 11 11 10 10 9 8 7 7 8 ...

Page 27: ...2 2 2 FEATURES FUNCTIONS ...

Page 28: ...les 9 Shifter 10 Stern light storage 11 Stern light socket 12 Ski tow hook 13 Jet pump cleanout access panel 14 Pump cleanout interlock switches 15 Rear boarding step 16 Deck drain LOCATION OF STEREO COMPONENTS If Equipped A A Remote Control Keypad optional B B Speakers optional C C Speakers optional D D CD Player Receiver optional FEATURES FUNCTIONS 2 ...

Page 29: ...7 Fuel gauge 8 Ignition switch keys 9 Chokes 2 FEATURES FUNCTIONS LOCATION OF MAIN COMPONENTS Control Features 1 Bilge outlet 2 Clean out compartment drain 3 Trailer strap eyes 4 Pump gates 5 Steering nozzles 6 Folding boarding step on transom 7 Hull drain plug 8 Speedometer pick up 9 Deck drain 2 1 3 4 5 6 8 9 3 7 4 5 ...

Page 30: ...e stern rear the stern of the boat swings out in the opposite direction of your turn If you turn to the starboard right for example the stern of the boat will swing to the left Keep this in mind when navigating near a person in the water such as a down skier or an obstacle such as a dock ENGINE SHUT OFF SWITCH The clip on the end of the engine shut off cord must be attached to the engine shut off ...

Page 31: ...ne The main switches control the ignition and electrical circuits as follows 1 Port left engine 2 Starboard right engine OFF Ignition circuits are switched off The engine cannot be started but other switches will operate The key can be removed ON Ignition circuits are switched on The key cannot be removed START The starter motor will turn to start the engine When the key is released it returns aut...

Page 32: ...d an accident Do not shift into Reverse while traveling at planing speeds Loss of control boat swamping or damage to the boat could occur Do not use control levers as grab handles because damage can occur NOTE This Sport Boat is equipped with a mechanical interlock that pre vents shift lever movement unless both throttle levers are put in the idle posi tion first It also has a start in gear pro te...

Page 33: ...e in Neutral Reverse The jet pump gates are dropped all the way down over the jet nozzles Jet thrust is redirected toward the bow of the boat which moves the boat backward CHOKE KNOBS Choke knob Starboard Choke knob Port Pulling these knobs supplies a rich fuel air mixture required to start the engines NOTE Refer to Starting The Engines on pages 3 11 to 3 13 for proper oper ation FUEL TANK FILLER ...

Page 34: ...e mechanical throttle linkage the throttle levers may not be exactly even with one another when the engines are running at the same rpm 3 Fuel Level Gauge The fuel level gauge shows the amount of fuel in the fuel tank The starboard ignition switch must be in the ON position to activate the gauge Always consider the distance you are travelling and the amount of available fuel you have Be sure you h...

Page 35: ... severely damaged if they are run without oil OVERHEAT WARNING SYSTEM The engines have a cooling and exhaust system overheat warning device If the cooling water in either engine starts to overheat the warning indicator on the instrument panel will illuminate and engine speed of the affected engine will be reduced If the water temperature continues to increase the engine will stop at a pre set poin...

Page 36: ...o prevent water from flooding the non operating engine through the cooling water intake BOTH ENGINES OVERHEATING If getting a tow from another vessel is not possible operate both engines just slightly above idle while you return to shore If you can be towed refer to Towing the Sport Boat on page 5 3 Hot muffler surfaces can cause seri ous burns Do not touch any muffler surface during or after engi...

Page 37: ...n the blower to ventilate the engine compartment See 3 9 for more information Horn Pressing this switch activates the horn The horn can be used to signal other boats as required by the Rules of the Road see page 1 15 Switch Circuit Breakers The electrical circuit for each switch is protected by a circuit breaker If the but ton below a switch pops out push it back in with your finger If it pops out...

Page 38: ... Sport Boat The driver must always be locked into the full front facing position and the passenger must be locked into either the full front facing or if observing a water skier the full rear facing position before getting underway STEREO SYSTEM Optional Your Sport Boat has been fitted from the factory to accept an optional stereo system Wiring is preinstalled for four speakers and a radio CD play...

Page 39: ...firmly secured with the latch Do not open or close the hood by lifting or pressing on the sides Damage to the hood or latches could occur STORAGE COMPARTMENTS There are five on board storage com partments Ski Locker Port Side in front of console Under Hood Center Tray 2 FEATURES FUNCTIONS CAUTION ...

Page 40: ...e Storage Under Windshields Driver s Side Console Storage Under Windshields Port Side NOTE Make sure all panels and cov ers are in place prior to launching or driving the Sport Boat FEATURES FUNCTIONS 2 2 15 ...

Page 41: ...ines 3 14 Break In Procedure 3 14 DRIVING YOUR SPORT BOAT 3 15 Getting to Know Your Sport Boat 3 15 Learning to Operate Your Sport Boat 3 15 Turning 3 16 Boating with Passengers 3 17 Boarding from the Water 3 17 Boarding from a Dock or Landing Jetty 3 18 Stopping 3 19 Docking 3 19 Leaving a Dock 3 20 Beaching 3 20 Anchoring 3 21 Crossing Wakes 3 22 POST OPERATION CHECKS 3 23 TRAILERING 3 25 Hitch ...

Page 42: ......

Page 43: ...ention If any gasoline spills onto your skin immediately wash with soap and water Change clothing if gasoline spills on it Use only fresh gasoline that has been stored in clean containers Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 and the fuel meets minimum octane rati...

Page 44: ...ytic converter and other engine components OIL INJECTION SYSTEM These engines use Yamaha s oil injec tion system which provides superior lubrication by ensuring the proper oil ratio for all operating conditions No fuel premixing is necessary except during break in Simply pour gasoline into the fuel tank and oil into the oil tank Do not allow the oil tank to empty completely The oil injection pump ...

Page 45: ...r contaminants in the fuel tank Contaminated fuel can cause poor running or engine damage Fuel tank capacity 41 US gal 155 2 lit FILLING THE OIL TANK Open the engine hood then open the oil tank filler cap Very slowly add engine oil to the oil tank Stop pouring when the oil just reaches the bottom of the filler neck Be sure to tighten the cap securely Oil in the bilge is a serious fire hazard Wipe ...

Page 46: ... 3 7 FUEL AND ENGINE Check fuel and oil level add as necessary 3 7 OIL LEVELS BATTERY Check battery condition mounting and connection 3 7 DRAINAGE SYSTEM Check and remove all water and fuel residue 3 7 before launching Be sure drain plugs are tightened ENGINE Operate the blower for at least 4 minutes 3 9 COMPARTMENT Open engine hood and check to be sure no gasoline vapors are present ENGINE HOOD C...

Page 47: ... should point to starboard right when the wheel is turned right The jet nozzles should point to port left when the wheel is turned left There should not be free play between the steering wheel and the jet nozzles Throttle Operate the throttle levers several times to make sure there is no hesita tion in their travel Operation should be smooth over the complete range of motion and each lever should ...

Page 48: ...si fication with a capacity of two pounds or more when navigating in waters under Coast Guard jurisdiction In addi tion most state and local boating laws also require that the craft carry a USCG approved fire extinguisher wherever the boat is operated A fire extinguisher is not standard equipment with this boat If you do not have one contact your local Yamaha Sport Boat dealer or a fire extinguish...

Page 49: ...top switch Fuel System Refer to page 4 11 FUEL SYSTEM INSPECTION for correct procedure Fuel and Engine Oil Levels 1 Turn the main switch key to ON Wait for the fuel gauge needle to stop moving then note the fuel level Add fuel if necessary NOTE The fuel level is most accurate when the boat is sitting level on the trailer or in the water 2 Open the engine hatch remove the center storage tray then c...

Page 50: ...rain Plug A drain plug is located at the center of the stern to allow more complete drain ing when the boat is removed from the water Engine Compartment and Fuel Compartment Drain Plug Water will not normally enter the engine compartment or fuel compart ment areas during operation If it does open the drain plugs and allow water to drain Also open the engine compart ment plug when flushing the engi...

Page 51: ...re present Check for fuel leaks or loose electrical connection Lights Check for proper operation of the bow stern and instrument lights by pressing the switch on the control panel If the stern light is not installed remove it from the storage area lift the socket cover and install it into the socket to check operation OPERATION 3 3 9 ...

Page 52: ...omes out from the pilot outlets while engine is running in the water Refer to page 2 10 for cor rect operation of the device NOTE It may take up to 20 seconds for water to reach the pilot outlets when first launching the boat The amount and force of the exiting water will vary with engine rpm A continuous flow of water from the pilot holes shows that water is flow ing through the engine cooling pa...

Page 53: ...n before shifting Never start the engine or let it run any length of time in an enclosed area Exhaust fumes contain car bon monoxide a colorless odor less gas that may cause loss of consciousness and death within a short time Always operate the boat in an open area 1 Always make sure the boat is launched and used in waters that are free from weeds and debris and at least 3 ft 90 cm deep Never oper...

Page 54: ...wrapped around the steering wheel or tangled in the controls Engine shut off switch Clip with cord NOTE It is not possible to start the engine with the clip removed from the engine shut off switch However the starter motor will turn the engine over 4 Pull the choke knob all the way out NOTE It may be necessary to hold the choke knob completely pulled out when starting a very cold engine After the ...

Page 55: ...ickly discharged and it will be impossible to start the engine The starter motor may also be damaged if it is engaged continu ously for more than 5 seconds NOTE Be sure the shift lever is put in the Neutral position or the starter motor will not operate On this boat the engines are con nected directly to the drive unit Starting either engine generates some thrust immediately Only enough throttle s...

Page 56: ...aces of moving parts to wear in evenly This ensures proper perfor mance and promotes longer engine life Failure to follow the break in pro cedures may result in reduced engine life or even engine damage During first full tank of fuel use 50 1 pre mix fuel in addition to oil in oil tank After above period use straight gasoline for normal operation 1 Before launching Fill the fuel tank with 50 1 pre...

Page 57: ...re boating always perform the Pre Operation Checks listed on page 3 4 The short time spent checking the machine s condition will reward you with added safety and a more reliable Sport Boat Know and follow U S Coast Guard state and local laws when operating your Sport Boat Select a wide area to learn in where visibility is good and other boat traffic is light Keep the proper distance from other boa...

Page 58: ...st so the Sport Boat will turn more gradu ally C Pulling the throttle levers complete ly back to idle produces only mini mum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after pulling the throttle levers back to idle but once the engine slows down the Sport Boat will no lo...

Page 59: ...om side to side and bow to stern as much as possible If the passenger seat in front of the helm is used be sure the operator s view ahead is not obstructed Passengers must sit in one of the seats and hold onto the grips while putting both feet on the deck When passengers are on board make sure they are seated and hold ing on before you start to acceler ate An unprepared passenger could lose balanc...

Page 60: ...provided Do not use control levers as grab handles because damage can occur BOARDING FROM A DOCK OR LANDING JETTY 1 Board the boat from the side One person should board at a time by stepping into the boat Never jump in Avoid stepping on slick gelcoat surfaces on the boat s gunwales especially if wet 2 Sit in one of the seats provided and put both feet on the deck Do not use control levers as grab ...

Page 61: ...ol if you completely pull the throttle levers back to idle DOCKING 1 Make sure no obstructions boats or swimmers are close to the Sport Boat Approach the dock from the port side if possible Come to a stop before you reach the dock 2 Notice how wind and water currents are affecting boat movement as you attach your mooring lines and fenders 3 Approach the dock at idle speed Use reverse as necessary ...

Page 62: ... the boat away from the dock 2 When the stern is out a few feet release the bow mooring then steer in the direction you want the bow to move Open the throttle slightly and begin to move away from the dock BEACHING 1 Make sure no obstructions boats or swimmers are near the beach 2 Approach the beach slowly and stop the engines when the water is about 3 ft 90 cm deep Remember turn ing is impossible ...

Page 63: ...ntil you have let out line that is 4 to 6 times the depth of the water For example if you are anchoring in 10 feet of water let out 40 to 60 feet of line Secure the line 4 Pull on the line to be sure the anchor is holding Also periodically check your boat s position against the shoreline to make sure it is not drifting and dragging the anchor Reset it if necessary 5 To pull in weigh the anchor sta...

Page 64: ...ngle at which you cross the wake or swell Usually a slower speed and quartering the wake crossing at an angle will reduce the jolt Two other things you may notice as you ride The first is that crossing a group of wakes or swells is not as easy or smooth as crossing just one wake The second is that when you quarter the wake or swell the watercraft will try to steer away from the wake or swell When ...

Page 65: ...nded periods will accelerate the rate of normal deterioration of the jet pump components and hull finish Stray electrical voltage in the water marine organisms and saltwater corrosion are a few of the conditions that can adversely affect the life of many Sport Boat components 1 After putting the Sport Boat on the trailer flush cooling system on each engine to prevent the cooling sys tem from clogg...

Page 66: ...l all drain plugs NOTE This boat is equipped with an electric bilge pump that automatically removes excess water from the bilge while you are underway However some residual water remains that must be drained by removing the drain plug Tighten the hull drain plug securely before launching the Sport Boat Clean any foreign material such as dirt or sand from the threads before installing the drain plu...

Page 67: ...size of the socket on the trailer hitch coupler Hitches are divided into class es that specify the gross trailer weight GTW and the maximum tongue weight Always use a hitch rated for the same or higher class Use a bolted on or welded on hitch clamp on bumper hitches are not recommended Be sure the trailer hitch s release handle is latched with the lock pin installed before towing Use safety chains...

Page 68: ...rings seals and races When making a turn do not cut cor ners The trailer has a smaller turn ing circle so it turns more sharply around the corner than the towing vehicle Before backing your trailer into the water disconnect the light plug from the towing vehicle This will reduce the likelihood of the lights blowing out when submerged BACKING YOUR TRAILER It takes practice to back a trailer suc ces...

Page 69: ...erged Set the parking brake 5 Remove the bow line from the bow eye 6 Back the trailer farther into the water until just the tops of the fenders show then reset the parking brake Board the boat and start it If possi ble remain on the trailer until the engines are warm and are respond ing to throttle 7 Back the boat out into the water watching carefully for other boats or obstacles LOADING 1 Disconn...

Page 70: ...damage to the boat can occur Use only a sling designed specifically for lifting boats If you need to remove the Sport Boat from the water without a trailer use these guidelines Use a sling type lifting mechanism designed for lifting boats The sling should be covered with a protective material to prevent damage to the hull gelcoat Use spreader bars to avoid side stress to the hull that may cause cr...

Page 71: ...tion Chart 4 6 Spark Plug Cleaning and Adjustment 4 7 Grease Points 4 8 Fuel System Inspection 4 10 Fuel Filter 4 11 Fuel Tank 4 11 Oil Injection System Inspection 4 11 Bleeding the Oil Injection Pump 4 12 Carburetor Adjustment 4 12 Steering Cable Inspection 4 13 Throttle Cable Inspection 4 13 Choke Cable Adjustment 4 13 Reverse Gate Mechanism Inspection 4 14 Fuse Replacement 4 14 Battery 4 15 SPE...

Page 72: ...nd Stabilizer eliminates the need to drain the fuel system Consult your Yamaha dealer or other qualified mechanic if the fuel system is to be drained instead FUEL SHUT OFF PROCEDURE Your Sport Boat is equipped with fuel supply shut off valves When storing your boat for more than 30 days it is recommended that you turn off the fuel supply valves This isolates fuel in the fuel tank and helps prevent...

Page 73: ...r 10 15 minutes 4 Turn off the water supply and force the remaining water out of the cool ing system by running the engine at 4 000 r min for 10 to 15 seconds Do not start the engine on land until everyone is away from the stern Hot water and stern spurting from exhaust outlet into the air can cause serious burns Do not run the engine for more than 15 seconds after the water supply has been turned...

Page 74: ...ater Apply dielectric grease or petroleum jelly to the battery terminals and to all exposed connectors 2 If the battery will be stored for a longer period check the specific gravity of the fluid at least once a month and recharge the battery if they get too low CLEANING 1 Remove the fuel tank compartment drain and allow any water to drain into the engine compartment Reinstall the drain plug Gasoli...

Page 75: ... Wax the hull with a non abrasive wax such as Yamaha Ultra Gloss Cleaner Wax or other wax designed for marine gelcoat Slippery surfaces can cause falls and injury Be careful not to apply too much wax on deck and gunnel stepping surfaces This will make them slippery 6 Wipe all vinyl and rubber compo nents such as the seats and engine compartment seals with a vinyl pro tectant such as Yamaha Protect...

Page 76: ... fail or stop operating correctly which could result in an accident TOOL KIT It is advisable always to carry the Owner s Manual and tool kit with you whenever you use the Sport Boat To protect these articles from water it would be a good idea to put them in a waterproof bag If your Owner s Manual is damaged order a replacement from a Yamaha Dealer The service information included in this manual is...

Page 77: ...n 4 10 Fuel filter Checking Replacement 4 11 Fuel tank Cleaning 4 11 Oil injection system Inspection Cleaning 4 11 Carburetor adjustment Inspection Adjustment 4 12 Trolling speed idle Adjustment 4 12 Carburetor throttle shaft Inspection after Cooling water passages Cleaning Flushing every 4 2 use Bilge strainer Cleaning Impeller Inspection Steering cable Inspection 4 13 Throttle cable and choke ca...

Page 78: ...ea sure the electrode gap with a wire thickness gauge adjust the gap to specification if necessary When fitting the plug always clean the gasket surface and use a new gasket Wipe off any dirt from the threads and screw in the spark plug to the correct torque NOTE Before installing the spark plug cap be sure to wipe off any water on the spark plug or inside the cap Push the spark plug cap down unti...

Page 79: ...hoke cable Grease the throttle cable and choke cable inner wires at the carburetors Steering cable ball joints and inner wire Grease the steering cable and shift cables ball joints at the steering noz zles Extend the steering cable and shift cable inner wires and apply a thin coat of grease to them Pivot points Grease all pivot points of the steering and shift mechanism at the pump end 4 MAINTENAN...

Page 80: ... with water resistant grease through the grease nipple After first service Every 100 hours or 6 months you may do this yourself Fill the grease slowly and carefully because it can damage the hose and the joints Recommended water resistant grease YAMAHA Marine Grease ACC GREAS 14 CT or YAMAHA Grease A Grease capacity 33 0 35 0 cc 1 11 1 18 oz Grease capacity 6 0 8 0 cc 0 20 0 27 oz CAUTION MAINTENA...

Page 81: ... cracks or other damage 6 Fuel filter leakage 7 Fuel valve leakage 8 Air vent check valve leakage 9 Fuel filler clamps and hoses The United States Coast Guard requires that all inboard boats like your Sport Boat have visual access to fuel filler clamps and hoses The Sport Boat has two access panels for this purpose One access panel is located on the upper deck wall on the port side visible when th...

Page 82: ... repair or replacement as required If repair is necessary consult your nearest Yamaha dealer Check points 1 Check the oil tank for damage or cracks 2 Check for water or dirt in the oil tank 3 Check the oil hose and joint 4 Check the oil filter Oil tank Check for oil tank damage or cracks Check the oil hose and joint When the oil tank needs to be cleaned or when any water or dirt is found in the oi...

Page 83: ... has the professional knowledge and experience to do so However the fol lowing point may be serviced by the owner as part of his usual maintenance routine The carburetor was set at the Yamaha factory after many tests If the settings are disturbed without having technical knowledge poor engine performance and damage may result 1 Throttle stop screw Trolling Speed Idle NOTE A diagnostic tachometer i...

Page 84: ...t lever in Neutral Repeat with the shift lever in Forward and again in Reverse Both throttle levers should move smoothly from idle to full throttle and back If not ask your Yamaha Sport Boat dealer for service Improper throttle operation could result in an accident Check for proper throttle operation before starting the engines CHOKE CABLE ADJUSTMENT Pull the choke knob out until it stops Release ...

Page 85: ...er should check for prop er movement of the shift gates Both gates should drop down over the nozzles to the stops If reverse gates do not operate smooth ly or correctly ask your authorized Yamaha Sport Boat dealer for service FUSE REPLACEMENT The fuse is in the electrical box To replace the fuse unscrew the cap then remove the fuse using the fuse puller Replace the fuse with one of the cor rect am...

Page 86: ...t with skin eyes or clothing Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately EYES Flush with water for 15 min utes and get prompt medical atten tion A battery produces explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in enclosed space Always ...

Page 87: ...lyte to the proper level 2 Follow the battery manufacturer s instructions for charging Connecting The Battery Terminals Always make sure the connections are correct when you install the battery in the Sport Boat Make sure that the breather pipe are properly connected and that it is not damaged or obstruct ed Positive Battery cable Red Negative Battery cable Black Accessory Lead Red Black 4 Accesso...

Page 88: ...1 Lubrication system Oil injection Cooling system Water cooled Starting system Electric starter Ignition system Digital DC CDI Spark plug NGK BR8ES 11 Spark plug gap mm in 1 0 1 1 mm 0 039 0 043 Recommended battery Qty 1 Marine Grade Group 24 Dual Purpose 675 Marine Cranking Amp Battery capacity Voltage Amp Hours 12 100 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pum...

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Page 90: ... 5 TROUBLESHOOTING SPECIAL PROCEDURES TROUBLESHOOTING 5 1 Troubleshooting Chart 5 1 SPECIAL PROCEDURES 5 3 Towing the Sport Boat 5 3 Running on One Engine 5 3 Jump Starting 5 4 Jet Pump Clean Out Procedure 5 5 ...

Page 91: ......

Page 92: ...inal Tighten as required 4 16 connections Jet pump Not latched Latch securely 5 5 cleanout hatch Starter Faulty Have serviced at component Yamaha dealer Shift lever Not in Neutral Shift to Neutral 2 7 Starter motor Stop switch Clip is not Install clip 2 5 turns over in place engine does not start Fuel Empty Refill as soon as possible 3 3 Stale or Have serviced at contaminated Yamaha dealer Fuel ta...

Page 93: ...ons Cracked torn or Replace damaged Carburetor Incorrect idle Adjust 4 12 Adjustment Clogged Have service at Yamaha dealer Engine won t run Engine Jet intake clogged Clean 5 5 over 3 500 rpm overheat Cooling system Clean 4 2 clogged Sport Boat speed Cavitation Jet intake clogged Clean 5 5 too slow or Engine Jet intake clogged Clean 5 5 loses power overheat Cooling system Clean 4 2 clogged Fuel Fil...

Page 94: ...ult because water can flood the non operating engines through the cooling water intake The operator of the towing boat must keep speed to a minimum and avoid traffic or obstacles which could be a hazard to the driver on the Sport Boat RUNNING ON ONE ENGINE If one engine becomes inoperative the properly running engine can be used to return to shore Operate at a no wake speed to prevent water from f...

Page 95: ...f the booster battery with the positive jumper cable 2 Connect one end of the negative jumper cable to the negative ter minal of the booster battery 3 Connect the other end of the nega tive cable to an unpainted bolt on the cylinder head Be sure all connections are secure and correct before attempting to start the engine Any wrong connection may damage the electrical system 4 Start the engine then...

Page 96: ... impeller is clogged with weeds or debris follow this cleanout procedure 1 Turn off and remove ignition keys remove lanyard and wait for all movement to stop 2 Lift the hatch on the rear platform 3 Press the release button 1 and lift the cap up out of the port Set the cap where it cannot be accidentally knocked overboard 4 Remove any weeds or debris from the drive shaft impeller pump hous ing and ...

Page 97: ...ess ports by water pressure causing loss of performance and possible damage The hatch cover has interlocks to shut off the engines should the hatch be accidentally opened during operation The engines will not restart unless the hatch is closed and latched CAUTION 5 TROUBLESHOOTING SPECIAL PROCEDURES ...

Page 98: ...Chapter 6 CONSUMER INFORMATION INDEX LIMITED WARRANTY 6 1 YAMAHA EXTENDED SERVICE Y E S 6 4 BOATING TERMS 6 5 SAMPLE FLOAT PLAN 6 6 INDEX 6 7 ...

Page 99: ......

Page 100: ...harge repair or replace at Yamaha s option any parts adjudged defective by Yamaha due to faulty workmanship or material from the factory All parts replaced under warranty will become the property of Yamaha Motor Corporation U S A CUSTOMER S RESPONSIBILITY Under the terms of this warranty the customer will be respon sible for ensuring that the Sport Boat is properly operated maintained and stored a...

Page 101: ... OR LIMITATION OF INCI DENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress California 90630 WARRANTY QUESTIONS AND ANSWERS Q What costs are my responsibility during the warranty period A The customer s re...

Page 102: ...in the United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this per son is in the best position to help you If you are still not satisfied and require additional assistance please wri...

Page 103: ...rotection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as cover...

Page 104: ...ly leaves the helm PFD A Personal Flotation Device also known as a life jacket Planing Traveling at a speed fast enough so the boat has leveled out and is skimming on top of the water There is a wake Port The left side of the boat Stand On The vessel with the right of way when two boats meet Starboard The right side of the boat Stern The back part of the boat Sub Planing Traveling at a medium spee...

Page 105: ...RESS PASSENGER 1 EMERGENCY PHONE ADDRESS PASSENGER 2 EMERGENCY PHONE ADDRESS PASSENGER 3 EMERGENCY PHONE ADDRESS PASSENGER 4 EMERGENCY PHONE ADDRESS DEPARTURE INFORMATION POINT OF DEPARTURE DATE TIME TOW VEHICLE LICENSE TRAILER LICENSE MAKE MODEL DESTINATION INFORMATION DESTINATION LORAN OR GPS COORDINATES INTENDED ACTIVITY EXPECTED RETURN DATE TIME LOCAL U S COAST GUARD PHONE NOTES HULL COLOR Whi...

Page 106: ... 1 6 Change of address warranty 6 3 Checks Battery condition 3 7 4 3 4 15 Bilge 3 8 Cooling water outlets 3 10 Engine compartment 3 9 Fire extinguisher 3 6 Fuel leak 3 8 3 9 4 1 4 3 4 11 Fuel oil level 3 7 Jet intake 3 7 5 5 Pre operation checks 3 4 Post operation checks 3 22 Steering 2 5 3 5 4 13 Throttle 3 5 4 13 Checklists 1 9 3 4 4 6 5 1 Choke cable adjustment 4 13 Choke knobs 2 8 4 13 Circuit...

Page 107: ...oil 3 3 Fuel conditioner and stabilizer 4 1 Fuel filter 4 11 Fuel level gauge 2 9 Fuel requirements 3 1 Fuel system inspection 4 1 4 11 Fuel tank 4 11 Fuel tank capacity 3 3 Fuel tank filler cap 2 8 Fuse replacement 4 14 Fuses and circuit breakers 2 12 4 14 G Garden hose adapter 4 2 Gasoline 3 1 Gasoline and engine oil filling 3 3 Gauges 2 9 Getting to know your Sport Boat 3 15 Grease 4 8 Grease n...

Page 108: ...eration of controls and other functions 2 5 Operational requirements 1 10 Overheat warning system 2 10 Overtaking another vessel Rules of the Road 1 17 P Q Passengers 1 11 3 17 Period of warranty 6 1 Periodic inspection chart 4 6 Personal Flotation Devices 1 9 1 10 1 15 Post operation checks 3 22 Pre operation checklist 3 4 Pre operation checks 3 5 Primary Identification number 1 1 Protective appa...

Page 109: ...immers and traffic 1 10 1 12 3 17 Switches 2 6 2 11 T Tachometers 2 9 Throttle 2 6 3 5 Throttle cable inspection 4 13 Throttle levers 2 6 Thrust used for turning 1 12 3 17 Tool kit 4 5 Tow rope length 5 3 Towing the Sport Boat 5 3 Trailering 3 24 Trolling speed 4 12 6 5 Troubleshooting 5 1 Turning 1 12 2 5 3 5 3 17 U V United States Coast Guard 1 20 Ventilating engine compartment 2 12 3 9 5 4 W X ...

Page 110: ...Owner s Operator s Manual WATERCRAFT LIT 18626 04 09 2000 YAMAHA MOTOR CORPORATION USA ...

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