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Yamaha XMAX Sport Owner'S Manual Download Page 53

PERIODIC MAINTENANCE AND ADJUSTMENT

6-7

6

EAU38262

TIP

G

Engine air filter and V-belt air filter

• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned

with compressed air to avoid damaging it.

• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more fre-

quently when riding in unusually wet or dusty areas.

G

Hydraulic brake service

• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake

fluid levels and fill the reservoirs as required.

• Every two years replace the internal components of the brake master cylinders and calipers, and change the bra-

ke fluid.

• Replace the brake hoses every four years and if cracked or damaged.

Summary of Contents for XMAX Sport

Page 1: ...1YS F8199 E1 YP250R YP250RA YP250R Sports OWNER S MANUAL Read this manual carefully before operating this vehicle ...

Page 2: ... the product Type designation 5SL 00 is in compliance with following norm s or documents R TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC 1 2 3 4 Version up the norm of EN60950 to EN60950 1 To change company name version up of the following norm EN300 330 2 v1 1 1 to EN300 330 ...

Page 3: ...from trouble and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contai...

Page 4: ...all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer TIP NOTICE WARNING IMPORTANT MANUAL INFORMAT...

Page 5: ...R S MANUAL 2012 by MBK INDUSTRIE 1st edition March 2012 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France IMPORTANT MANUAL INFORMATION ...

Page 6: ......

Page 7: ... off system 3 20 FOR YOUR SAFETY PRE OPERATION CHECKS 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Starting off 5 2 Acceleration and deceleration 5 3 Braking 5 3 Tips for reducing fuel consumption 5 4 Engine break in 5 4 Parking 5 5 PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenanc...

Page 8: ... or a rear turn signal light bulb 6 29 Replacing the license plate light bulb 6 30 Replacing an auxiliary light bulb 6 30 Troubleshooting 6 30 Troubleshooting charts 6 32 SCOOTER CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Vehicle identification number 9 1 Model label 9 1 TABLE OF CONTENTS ...

Page 9: ...ists to detect and recognize scooters in traffic is the predominating cause of automobile scooter accidents Many accidents have been cau sed by an automobile driver who did not see the scooter Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing throug...

Page 10: ...et substantial shoes trousers gloves etc is effective in preventing or redu cing abrasions or lacerations G Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident G Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or after operation and can cause burns G A ...

Page 11: ...balance or instability G Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints fre quently Properly adjust the suspension for your load suspension adjustable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handleba...

Page 12: ... the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna mic effects Wind may attempt to lift the scooter or the scoo ter may become unstable in cross winds These accesso ries may also cause instability when passing or being passed by large vehicles Certain ...

Page 13: ... Apply the brakes slowly when stopping on a wet surface G Slow down as you approach a corner or turn Once you have completed a turn accelerate slowly G Be careful when passing parked cars A driver might not see you and open a door in your path G Railroad crossings streetcar rails iron plates on road cons truction sites and manhole covers become extremely slip pery when wet Slow down and cross them...

Page 14: ...ge 3 14 3 Owner s tool kit page 6 2 4 V belt case air filter element page 6 15 5 Rear storage compartment page 3 18 6 Air filter element page 6 15 7 Shock absorber assembly spring preload adjusting ring page 3 20 8 Engine oil drain bolt page 6 10 9 Centerstand page 6 23 10 Sidestand page 3 20 ...

Page 15: ...Owner s tool kit page 6 2 4 V belt case air filter element page 6 15 5 Rear storage compartment page 3 18 6 Air filter element page 6 15 7 Shock absorber assembly spring preload adjusting ring page 3 20 8 Engine oil drain bolt page 6 10 9 Centerstand page 6 23 10 Sidestand page 3 20 ...

Page 16: ...t page 3 18 3 Coolant reservoir cap page 6 13 4 Battery page 6 25 5 Fuses page 6 26 6 Front brake pads page 6 20 7 Coolant level check window page 6 13 8 Engine oil filler cap page 6 10 9 Rear brake pads page 6 20 10 Shock absorber assembly spring preload adjusting ring page 3 20 ...

Page 17: ... 3 Coolant reservoir cap page 6 13 4 Battery page 6 25 5 Fuses page 6 26 6 Front brake pads page 6 20 7 Coolant level check window page 6 13 8 Engine oil filler cap page 6 10 9 Rear brake pads page 6 20 10 Shock absorber assembly spring preload adjusting ring page 3 20 ...

Page 18: ...2 Left handlebar switches page 3 11 3 Speedometer page 3 5 4 Multi function display page 3 6 5 Tachometer page 3 6 6 Right handlebar switches page 3 11 7 Front brake lever page 3 12 8 Throttle grip page 6 16 9 Main switch steering lock page 3 2 10 Front storage compartment page 3 18 ...

Page 19: ...EGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost registe ring new codes in the standard keys is impossible The stan dard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobilizer system must be replaced Therefore it is highly recommended to u...

Page 20: ...ll electrical circuits are supplied with power the meter lighting taillight license plate light and auxiliary lights come on and the engine can be star ted The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the sidestand is moved down EAU10661 OFF All electrical systems are off The key can be removed EWA10061 ...

Page 21: ... still pushing it EAU10941 Parking The steering is locked and the tai llight license plate light and auxiliary lights are on The hazard lights and turn signal lights can be turned on but all other electrical systems are off The key can be removed The steering must be locked before the key can be turned to ECA11020 Do not use the parking position for an extended length of time other wise the batter...

Page 22: ...he warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU43032 ABS warning light for ABS ...

Page 23: ...and then go off If the indicator light does not come on initially when the key is turned to ON or if the indicator light remains on have a Yamaha dealer check the electrical circuit When the key is tur ned to OFF and 30 seconds have passed the indicator light will start flashing indicating the immobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however t...

Page 24: ...e r min range and then return to zero r min in order to test the electrical circuit ECA10031 Do not operate the engine in the tachometer red zone Red zone 8250 r min and above EAUS1642 Multi function display EWA12312 Be sure to stop the vehicle before making any setting changes to the multi function display Changing settings while riding can distract the operator and increase the risk of an accide...

Page 25: ...is turned to ON all of the display segments of the multi function display will appear and then disappear in order to test the electrical circuit Odometer and tripmeter modes Pushing the SELECT button swit ches the display between the odome ter mode Odo and the tripmeter modes Trip in the following order Odo Trip top 씮 Trip bottom Trip top 씮 Odo Trip top When approximately 2 0 L 0 53 US gal 0 44 Im...

Page 26: ...s the fuel level decreases When the fuel level rea ches the bottom segment near E the fuel level warning indicator and the bottom segment will flash Refuel as soon as possible Coolant temperature meter With the key in the ON position the coolant temperature meter indicates the temperature of the coolant The coolant temperature varies with chan ges in the weather and engine load If the top segment ...

Page 27: ...ircuit Self diagnosis device This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of tho se circuits the multi function display will indicate an error code If the multi function display indicates such an error code note the code number and then have a Yamaha dealer check the vehicle ECA11790 If the multi function display indica tes an ...

Page 28: ...utton and the minute digits will start flas hing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock Ambient temperature display Pushing the SELECT button for at least two seconds switches the clock display to the ambient temperature display This display shows the ambient temperature from 10 C to 50 C in 1 C increments The tempe rature display...

Page 29: ... an optional anti theft alarm by a Yamaha dealer Contact a Yamaha dealer for more information EAU12348 Handlebar switches Left 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch Right 1 Hazard switch 2 Start switch INSTRUMENT AND CONTROL FUNCTIONS 3 11 3 ...

Page 30: ... to starting the engine EAU44710 The engine trouble warning light and ABS warning light ABS model only will come on when the key is turned to ON and the start switch is pus hed but this does not indicate a mal function EAU12733 Hazard switch With the key in the ON or position use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in ...

Page 31: ...vel roads the braking distance may be longer with than wit hout the ABS Therefore always keep a sufficient distan ce to the vehicle ahead to match the riding speed TIP G The ABS performs a self diagno sis test for a few seconds each time the vehicle first starts off after the key was turned to ON During this test a clicking noi se can be heard from the front of the vehicle and if either brake leve...

Page 32: ...l hub EAUS1661 Fuel tank cap To open the fuel tank cap 1 Open the fuel tank cap cover by pushing in on the front end of it 1 Fuel tank cap 2 Fuel tank cap cover 2 Insert the key in the lock and turn it clockwise The lock will be rele ased and the fuel tank cap can be removed 1 Lock 2 Fuel tank cap To close the fuel tank cap 1 Be sure the match mark is facing forward and then push the fuel tank cap...

Page 33: ...othes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 1 Fuel tank filler tube 2 Maximum fuel level 3 Wipe up any spilled fuel imme diately NOTICE Imm...

Page 34: ...onverters This vehicle is equipped with catalytic converters in the exhaust system EWA10862 The exhaust system is hot after operation To prevent a fire hazard or burns G Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn G Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system G Make sure that the e...

Page 35: ...e the chain or cable before riding otherwise the scooter may overturn causing damage or injury EAU13932 Seat To open the seat 1 Place the scooter on the centers tand 2 Insert the key into the main switch and then turn it counter clockwise to OPEN 1 Open TIP Do not push inward when turning the key 3 Fold the seat up 1 Seat open position To close the seat 1 Fold the seat down and then push it down t...

Page 36: ...nder the seat See page 3 17 When storing the Owner s Manual or other documents in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartment Two helmets can be stored in the sto rage compartment 1 Rear storage compartment ECA10081 Keep the following points in mind when using the...

Page 37: ... spring preload adjus ting ring ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increase the spring preload and thereby harden the suspension turn the adjusting ring on each shock absorber assembly in direction a To decrease the spring preload and the reby soften the suspension turn the adjusting ring on...

Page 38: ... ignition circuit cut off system has been designed to assist the operator in fulfilling the responsibi lity of raising the sidestand before starting off Therefore check this system regularly as described below and have a Yamaha dealer repair it if it does not function pro perly EAU45051 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch and brake li...

Page 39: ... start With the engine still running 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The brake switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working corr...

Page 40: ...re using this vehicle check the following points WARNING ITEM CHECKS PAGE Check fuel level in fuel tank Fuel Refuel if necessary 3 15 Check fuel line for leakage Check oil level in engine Engine oil If necessary add recommended oil to specified level 6 10 Check vehicle for oil leakage Final transmission oil Check vehicle for oil leakage 6 12 Check coolant level in reservoir Coolant If necessary ad...

Page 41: ...k for damage Wheels and tires Check tire condition and tread depth Check air pressure 6 17 6 19 Correct if necessary Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 22 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if ...

Page 42: ...rror code Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch EAUS1890 Starting the engine ECA10250 See page 5 4 for engine break in instructions prior to operating the vehicle for the first time In order for the ignition circuit cut off system to enable starting the sides tand must be up See page 3 21 for more information 1 Turn t...

Page 43: ...he engi ne is cold ECA11041 1 Rear brake lever 2 Front brake lever 3 Start switch 3 If the engine does not start rele ase the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt EAU45091 Starting off 1 While pulling the rear brake lever with your left hand and...

Page 44: ...raking EWA10300 G Avoid braking hard or suddenly especially when leaning over to one side otherwise the sco oter may skid or overturn G Railroad crossings streetcar rails iron plates on road cons truction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion G Keep in mind that braking on a wet road is much more di...

Page 45: ...iod between 0 and 1600 km 1000 mi For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish them selves to the correct operating clea rances During this period prolonged full throttle operation or any condition that might result in engine overhea tin...

Page 46: ...rking stop the engine and then remove the key from the main switch EWA10311 G Since the engine and exhaust system can become very hot park in a place where pedes trians or children are not likely to touch them and be burned G Do not park on a slope or on soft ground otherwise the vehicle may overturn increa sing the risk of a fuel leak and fire G Do not park near grass or other flammable materials...

Page 47: ...ties incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle service have a Yamaha dealer per form service EWA15121 Turn off the engine when perfor ming maintenance unless otherwi se specified G A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires G...

Page 48: ... the owner s tool kit are intended to assist you in the performance of pre ventive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain mainte nance work correctly TIP If you do not have the tools or expe rience required for a particular job have a Yamaha dealer perform it for you TIP Fuse tongs and a bag containing spa re fuses are inc...

Page 49: ...er as they require special tools data and technical skills EAU46910 Periodic maintenance chart for the emission control system ODOMETER READING NO ITEM CHECK OR MAINTENANCE JOB ANNUAL 1000 km 10000 km 20000 km 30000 km 40000 km CHECK 600 mi 6000 mi 12000 mi 18000 mi 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 3 3 3 3 3 Check condition 2 Spark plug Clean and regap 3 3 Replace 3 3 3 V...

Page 50: ...i thereafter Check operation fluid level and 3 Front brake vehicle for fluid leakage 3 3 3 3 3 3 Replace brake pads Whenever worn to the limit Check operation fluid level and 4 Rear brake vehicle for fluid leakage 3 3 3 3 3 3 Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage 3 3 3 3 3 Replace Every 4 years 6 Wheels Check runout and for damage 3 3 3 3 Check trea...

Page 51: ...ivot shaft Lubricate with silicone grease 3 3 3 3 3 12 Rear brake lever pivot shaft Lubricate with silicone grease 3 3 3 3 3 Sidestand Check operation 13 Lubricate with lithium soap 3 3 3 3 3 centerstand based grease 14 Sidestand switch Check operation 3 3 3 3 3 3 15 Front fork Check operation and for oil leakage 3 3 3 3 16 Shock absorber Check operation and shock assemblies absorbers for oil leak...

Page 52: ...sion Check vehicle for oil leakage 3 3 3 20 oil Change 3 3 3 21 V belt Replace When the V belt replacement indicator flashes every 20000 km 12000 mi 22 Front and rear brake switches Check operation 3 3 3 3 3 3 23 Moving parts and cables Lubricate 3 3 3 3 3 Check operation and free play Throttle grip Adjust the throttle cable free play 24 housing if necessary 3 3 3 3 3 and cable Lubricate the throt...

Page 53: ...eplaced and the V belt air filter element needs to be serviced more fre quently when riding in unusually wet or dusty areas G Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers ...

Page 54: ... Remove the panel by pushing it out from the back side of the cowling as shown 2 Remove the screws and then pull the cowling off as shown 1 Cowling A 1 Cowling A To install the cowling 1 Place the cowling in the original position and then install the screws 2 Install the panel by pushing it in EAUS2040 Panel A To remove the panel 1 Open the seat See page 3 17 2 Remove the screws and then pull the ...

Page 55: ...e a medium to light tan the ideal color when the vehicle is ridden normally If the spark plug shows a distinctly different color the engine could be operating improperly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If the spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be repla ced Before installing a...

Page 56: ...hen turn it off 3 Wait a few minutes until the oil settles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole wit hout screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 1 Engine oil filler cap 2 Maximum level mark 3 Minimum level mark 4 If the engine oil is below the mini mu...

Page 57: ...ation of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSER VING II or higher G Be sure no foreign material enters the crankcase 7 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cau se 8 Reset the oil change indicator To reset the oil change ...

Page 58: ...inal transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final trans mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for sev...

Page 59: ...20070 Coolant The coolant level should be checked before each ride In addition the coo lant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAUS1670 To check the coolant level 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion TIP G The coolant level must be chec ked on a cold engine since the level varies with engine tempera tu...

Page 60: ...er or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise t...

Page 61: ... more frequently if you are riding in unu sually wet or dusty areas Replacing the air filter element 1 Place the scooter on the centers tand 2 Remove the air filter case cover by removing the screws 1 Air filter case cover 2 Screw 3 Air filter element 3 Pull the air filter element out 4 Insert a new air filter element into the air filter case 5 Install the air filter case cover by installing the s...

Page 62: ...able free play 1 Throttle cable free play The throttle cable free play should measure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodically check the throttle cable free play and if necessary adjust it as follows TIP The engine idling speed must be correctly adjusted before checking and adjusting the throttle cable free play 1 Slide the rubber cover back 2 Loosen the locknut ...

Page 63: ...ay cause severe injury or death from loss of control G The tire air pressure must be checked and adjusted on cold tires i e when the temperatu re of the tires equals the ambient temperature G The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger cargo and accessories appro ved for this model Tire air pressure measured on cold tires ...

Page 64: ...10470 G Have a Yamaha dealer replace excessively worn tires Besides being illegal operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control G The replacement of all wheel and brake related parts inclu ding the tires should be left to a Yamaha dealer who has the WARNING Front tire Size 120 70 15 M C 56P PIRELLI METZELER 56S MICHELIN Manufacturer mo...

Page 65: ...est repair to the wheel A deformed or crac ked wheel must be replaced G The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse handling characteristics and a shortened tire life G Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal ...

Page 66: ...rake pad is provided with wear indicator grooves which allow you to check the brake pad wear wit hout having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disappeared have a Yamaha dealer replace the brake pads as a set EAU22520 Rear brake pads 1 Wear indicator groove The rear b...

Page 67: ...commended qua lity brake fluid otherwise the rub ber seals may deteriorate cau sing leakage and poor braking performance G Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performan ce G Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of th...

Page 68: ...king G Oil seals Replace every two years G Brake hoses Replace every four years EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubri cated by a Yamaha dealer at the inter vals specified in the periodic mainte nance chart EAU23172 Lubricating the front and rear brake levers Front bra...

Page 69: ...ivots and metal to metal contact surfaces should be lubricated if necessary EWA10741 If the centerstand or sidestand does not move up and down smo othly have a Yamaha dealer check or repair it Otherwise the centers tand or sidestand could contact the ground and distract the operator resulting in a possible loss of con trol Recommended lubricant Lithium soap based grease WARNING Recommended lubrica...

Page 70: ...to check if the front fork compresses and rebounds smoothly ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or repair it EAU45511 Checking the steering Worn or loose steering bearings may cause danger Therefore the opera tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica tion char...

Page 71: ...s need to be checked and if necessary tightened EWA10760 G Electrolyte is poisonous and dangerous since it contains sulfuric acid which causes severe burns Avoid any con tact with skin eyes or clothing and always shield your eyes when working near batteries In case of contact administer the following FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk an...

Page 72: ...e battery before installation NOTICE When ins talling the battery be sure the key is turned to OFF then connect the positive lead befo re connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly connected to the battery termi nals ECA16530 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAUS1880 Replaci...

Page 73: ...remove and install a fuse For YP250R 1 Fuse box 2 Hazard fuse For YP250RA 1 ABS fuse 2 ABS fuse box 3 Fuse box 4 Hazard fuse Fuse box 1 Radiator fan fuse 2 ECU fuse 3 Backup fuse 4 Signaling system fuse 5 Headlight fuse 6 Ignition fuse 7 Spare fuse 8 Hazard fuse PERIODIC MAINTENANCE AND ADJUSTMENT 6 27 6 ...

Page 74: ...light bulb This model is equipped with quartz bulb headlights If a headlight bulb burns out have a Yamaha dealer replace it and if necessary adjust the headlight beam Specified fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 7 5 A Hazard fuse 10 0 A ECU fuse 5 0 A ABS control unit fuse for ABS models 5 0 A ABS motor fuse for ABS mode...

Page 75: ...7 3 Remove panel A See page 6 8 4 Remove the tail brake light unit by removing the screws TIP For the Sport version the backrest is not shown for better understanding 1 Screw 5 Remove the socket together with the bulb by turning it coun terclockwise 1 Tail brake light bulb socket 2 Turn signal light bulb socket 6 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 7 Insert ...

Page 76: ...he socket 4 Install the socket together with the bulb by pushing it in EAU25881 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition sys tems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedur...

Page 77: ...d make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoli ne or gasoline vapors can ignite or explode causing severe injury or property damage WARNING PERIODIC MAINTENANCE AND ADJUSTMENT 6 31 6 ...

Page 78: ...eck the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slow...

Page 79: ...p while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha deal...

Page 80: ... the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors inclu ding the spark plug cap are tightly installed 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such pro ducts onto seals gaskets and wheel axles Always rinse the dir...

Page 81: ...shing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottle brush for hard to reach areas Stub born dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or ...

Page 82: ...reat them with a suitable care product G Avoid using abrasive polishing compounds as they will wear away the paint TIP G Consult a Yamaha dealer for advice on what products to use G Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU36561 Storage Short term Always store your ...

Page 83: ...d the spark plug electrodes while turning the engine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alter natively turn the wheels a little every month in order to prevent the tires from...

Page 84: ...F SG type or higher JASO standard MA Engine oil quantity Periodic oil change 1 30 L 1 37 US qt 1 14 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 1 00 L 1 06 US qt 0 88 Imp qt Air fil...

Page 85: ...es Loading condition 0 90 kg 0 198 lb Front 190 kPa 1 90 kgf cm2 28 psi 1 90 bar Rear 220 kPa 2 20 kgf cm2 32 psi 2 20 bar Loading condition 90 kg maximum load Front 210 kPa 2 10 kgf cm2 30 psi 2 10 bar Rear 250 kPa 2 50 kgf cm2 36 psi 2 50 bar Front wheel Wheel type Cast wheel Rim size 15 x MT3 5 Rear wheel Wheel type Cast wheel Rim size 14 x MT3 75 Front brake Type Single disc brake Operation Ri...

Page 86: ...er lighting 12 V 2 0 W x 3 High beam indicator light 12 V 1 4 W x 1 Turn signal indicator light 12 V 1 4 W x 2 Engine trouble warning light 12 V 1 4 W x 1 ABS warning light for ABS models 12 V 1 4 W x 1 Immobilizer system indicator light LED Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 7 5 A Hazard fuse 10 0 A ECU fuse 5 0 A ABS c...

Page 87: ... identification number 1 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licen sing authority in your area EAU26460 Model label 1 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provi...

Page 88: ...2 I Identification numbers 9 1 Ignition circuit cut off system 3 20 Immobilizer system 3 1 Indicator and warning lights 3 4 L License plate light bulb replacing 6 30 M Main switch steering lock 3 2 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Matte color caution 7 1 Model label 9 1 Multi function display 3 6 P Parking 5 5 Part locations 2 1 Pass switch 3 12 S Sa...

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Page 90: ...MBK Industrie Z I de Rouvroy 02100 Saint Quentin Société Anonyme au capital de 45 000 000 e R C St Quentin B 329 035 422 PRINTED IN FRANCE 2012 03 E ...

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