TROUBLESHOOTING
8-5
Clutch drags
Faulty clutch spring
Replace the clutch springs as a
set.
Warped pressure plate
Replace the pressure plate.
Swollen friction plate
Replace the friction plates as a
set.
Warped clutch plate
Replace the clutch plates as a set.
Bent pull rod (outer pull type)
Replace the pull rod.
Worn pull rod tooth (outer pull
type)
Replace the pull rod and pull lever
shaft as a set.
Bent push rod (inner push type)
Replace the push rod.
Damaged or worn clutch boss
Replace the clutch boss.
Seized clutch housing bushing
Replace the clutch housing.
Improperly installed pull lever
Align the match mark on the pull
lever before installation.
Incorrect oil level
Adjust the engine oil level to the
specified level.
Incorrect oil viscosity (high)
Change to recommended engine
oil.
Deteriorated oil
Change to recommended engine
oil.
Clutch noise
Damaged or worn primary driven
gear
Replace the primary drive gear or
crankshaft, and the clutch housing
as a set.
Loose clutch boss nut
Tighten the clutch boss nut to the
specified torque.
Fatigued clutch damper
Replace the clutch housing.
Worn clutch housing bearing
Replace the clutch housing bear-
ing.
Worn pressure plate bearing
Replace the pressure plate bear-
ing.
Symptom
Possible cause
Actions
Summary of Contents for WR450F 2022
Page 8: ......
Page 15: ...LOCATION OF IMPORTANT LABELS 1 5...
Page 16: ...LOCATION OF IMPORTANT LABELS 1 6 AUS NZL ZAF EUR...
Page 90: ...ELECTRICAL SYSTEM 3 32...
Page 134: ...CLUTCH 5 7...
Page 138: ...FUEL TANK 6 3...
Page 146: ...ELECTRICAL COMPONENTS 7 7...
Page 160: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 8 13...
Page 170: ...CHASSIS 9 9...
Page 172: ...PRINTED IN JAPAN E...