Yamaha WR250R, Service Manual

Page: 63 / 364

CABLE ROUTING
2-38
1. Throttle cable (accelerator)
2. Throttle cable (decelerator)
3. Right handlebar switch lead
4. Clutch switch lead
5. Left handlebar switch lead
6. Clutch
cable
7. Front brake switch lead
8. Left front turn signal light lead
9. Wire harness (brown connector)
10. Wire harness (green connector)
11. Left front turn signal light lead
12. Meter lead (3-pin black coupler)
13. Meter lead (4-pin natural color coupler)
14. Meter lead (3-pin natural color coupler)
15. Left handlebar switch lead (headlight lead)
16. Cable guide
17. Main switch lead
18. Clamp
19. Auxiliary light lead
20. Wire harness (2-pin natural color coupler)
21. Stopper (headlight stay)
22. Wire harness (3-pin natural color coupler)
23. Wire harness (4-pin natural color coupler)
A. Clamp near the end of bent handlebar section
using a clamp.
B. Route the handlebar switch right lead and front
brake switch lead through the side of main
switch, and extend to the side of head pipe.
C. Place the clutch cable in the right position. The
others can be in any position.
D. Pass the throttle cable between the cable
guides of right turn signal light stay and meter
stay.
E. Place the lead in the hose so that bare conduc-
tors are not exposed.
F. Pass the left handlebar switch lead above the
meter lead (3-pin natural color coupler) as
shown, and connect them to the headlight
assembly.
G. Pass the wire harness, clutch cable, clutch
switch lead and handlebar switch left lead
through the wire guide. Route the clutch cable
in the top position. The others can be in any
position.
H. Pass the throttle cable, front brake switch lead,
right handlebar switch lead, and main switch
lead through the wire guide. Place the throttle
cable in the top position. The others can be in
any position.
I. Route the main switch lead upward to the side
of head pipe. Do not route the main switch lead
to the outside of meter stay cable guide.
J. Pass the right front turn signal light lead through
headlight cowling stay as shown, and then
through the inside of meter stay cable guide
from behind the throttle cable, and connect
them inside of the meter.
K. Fasten the right and left front turn signal light
lead and wire harnesses using a cable tie.
Insert the cable tie into the meter stay, and face
the lock downward. Cut and remove an excess
if any.
L. Insert the meter lead (3-pin natural color cou-
pler) under the meter stay, and connect them.
M. Route the left front turn signal light lead above
the meter lead from behind the handlebar
switch left lead, and connect them at the meter
position.
N. Insert the wire harness clamps by inserting the
two harness clamps into the hole of the meter
stay.
O. Install the left handlebar switch lead by inserting
them into the space at the side of meter stay.
P. Pass the front left turn signal light lead through
headlight cowling stay as shown, and then
through the abobe of meter lead (3-pin black)
from behind the handlebar switch lead (3-pin
black), and connect them inside of the meter.