TIGHTENING TORQUES
2-17
EAS20350
CHASSIS TIGHTENING TORQUES
Drive sprocket nut
M18
1
95 Nm (9.5 m•kg, 69 ft•lb)
Stake the
nut
Stopper screw (stopper lever)
M8
1
22 Nm (2.2 m•kg, 16 ft•lb)
Shift pedal bolt
M8
1
18 Nm (1.8 m•kg, 13 ft•lb)
Stator assembly bolt
M6
3
10 Nm (1.0 m•kg, 7.2 ft•lb)
Crankshaft position sensor bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Neutral switch
M5
2
4 Nm (0.4 m•kg, 2.9 ft•lb)
Thermosensor bolt
M12
1
18 Nm (1.8 m•kg, 13 ft•lb)
Drive sprocket cover bolt
M6
3
10 Nm (1.0 m•kg, 7.2 ft•lb)
Right side cover bolt
M6
1
10 Nm (1.0 m•kg, 7.2 ft•lb)
Side cover stay bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Cylinder bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Water pump housing cover bolt
M6
3
10 Nm (1.0 m•kg, 7.2 ft•lb)
Coolant drain bolt
M6
1
10 Nm (1.0 m•kg, 7.2 ft•lb)
Clutch cable holder bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Speed sensor bolt
M6
1
10 Nm (1.0 m•kg, 7.2 ft•lb)
Radiator hose clamp screw
—
6
2 Nm (0.2 m•kg, 1.4 ft•lb)
Radiator fan bolt
M6
3
8 Nm (0.8 m•kg, 5.8 ft•lb)
Radiator
M6
1/1
10 Nm (1.0 m•kg, 7.2 ft•lb)
Radiator cover bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Thermostat cover bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Seat guide screw
M6
2
7 Nm (0.7 m•kg, 5.1 ft•lb)
Throttle position sensor screw
M5
2
3.5 Nm (0.35 m•kg, 2.5 ft•lb)
Air induction system pipe bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Wire harness holder bolt
M6
1
10 Nm (1.0 m•kg, 7.2 ft•lb)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
Item
Thread
size
Q’ty
Tightening torque
Remarks
Engine mounting nut (front upper)
M10
1
67 Nm (6.7 m•kg, 48 ft•lb)
Engine mounting nut (front, front
lower)
M10
1/1
56 Nm (5.6 m•kg, 41 ft•lb)
Down tube nut
M12
3
113 Nm (11.3 m•kg, 82 ft•lb)
Main frame and rear frame
M10
4
56 Nm (5.6 m•kg, 41 ft•lb)
Engine protector bolt
M6
2
10 Nm (1.0 m•kg, 7.2 ft•lb)
Drive chain tensioner bolt
M8
2
23 Nm (2.3 m•kg, 17 ft•lb)
Summary of Contents for WR250R
Page 1: ...SERVICE MANUAL WR250RX C 2008 32C 28197 10 WR250XX C LIT 11616 21 66 ...
Page 2: ......
Page 8: ......
Page 39: ...ELECTRICAL SPECIFICATIONS 2 14 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 7 5 A ...
Page 49: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 54: ...COOLING SYSTEM DIAGRAMS 2 29 EAS20420 COOLING SYSTEM DIAGRAMS 8 5 1 2 3 4 6 7 9 ...
Page 56: ...CABLE ROUTING 2 31 EAS20430 CABLE ROUTING ...
Page 58: ...CABLE ROUTING 2 33 ...
Page 60: ...CABLE ROUTING 2 35 ...
Page 62: ...CABLE ROUTING 2 37 ...
Page 64: ...Front rear brake hose 2 39 Front rear brake hose ...
Page 66: ...Throttle body 2 41 Throttle body ...
Page 68: ...Canister for California 2 43 Canister for California 5mm 0 20 in 4 5 ...
Page 70: ...Canister for California 2 45 ...
Page 106: ...ELECTRICAL SYSTEM 3 34 a b a b ...
Page 107: ...ELECTRICAL SYSTEM 3 35 ...
Page 108: ...ELECTRICAL SYSTEM 3 36 ...
Page 116: ...FRONT WHEEL 4 6 1 ...
Page 229: ...GENERATOR AND STARTER CLUTCH 5 55 1 2 ...
Page 244: ...TRANSMISSION 5 70 ...
Page 254: ...WATER PUMP 6 9 ...
Page 258: ...FUEL TANK 7 3 1 ...
Page 263: ...THROTTLE BODIES 7 8 ...
Page 264: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 2 1 3 4 ...
Page 271: ......
Page 272: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27100 CIRCUIT DIAGRAM ...
Page 276: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 282: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 283: ...CHARGING SYSTEM 8 12 1 AC magneto 2 Rectifier regulator 4 Battery 5 Main fuse ...
Page 285: ...CHARGING SYSTEM 8 14 ...
Page 286: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 289: ...LIGHTING SYSTEM 8 18 ...
Page 290: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 295: ...SIGNALING SYSTEM 8 24 ...
Page 296: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 299: ...COOLING SYSTEM 8 28 ...
Page 300: ...FUEL INJECTION SYSTEM 8 29 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 326: ...FUEL PUMP SYSTEM 8 55 EAS27580 FUEL PUMP SYSTEM EAS27590 CIRCUIT DIAGRAM ...
Page 329: ...FUEL PUMP SYSTEM 8 58 ...
Page 332: ...ELECTRICAL COMPONENTS 8 61 2 3 4 9 5 10 14 13 1 6 7 11 12 15 8 ...
Page 334: ...ELECTRICAL COMPONENTS 8 63 EAS27980 CHECKING THE SWITCHES 7 9 8 11 10 4 2 3 5 6 1 ...
Page 358: ...TROUBLESHOOTING 9 5 ...
Page 360: ......
Page 361: ......
Page 362: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...