TIGHTENING TORQUES
2-16
EAS2GBB067
CHASSIS TIGHTENING TORQUES
TIP
- marked portion shall be checked for torque tightening after break-in or before each race.
ITEM
Thread
size
Q’ty
TIGHTENING TORQUES
Remarks
Outer tube and upper bracket bolt
M8
4
21 Nm (2.1 m·kgf, 15 ft·lbf)
Outer tube and lower bracket bolt
M8
4
21 Nm (2.1 m·kgf, 15 ft·lbf)
Upper bracket and steering stem nut
M24
1
145 Nm (14.5 m·kgf, 105 ft·lbf)
Upper handlebar holder bolt
M8
4
28 Nm (2.8 m·kgf, 20 ft·lbf)
Lower handlebar holder nut
M10
2
40 Nm (4.0 m·kgf, 29 ft·lbf)
Engine stop switch screw
M3
1
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
Start switch screw
M4
1
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
Lower ring nut
M28
1
See TIP.
Outer tube and damper assembly
M51
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Inner tube and adjuster
M22
2
55 Nm (5.5 m·kgf, 40 ft·lbf)
Damper assembly and base valve
M42
2
28 Nm (2.8 m·kgf, 20 ft·lbf)
Damper assembly adjuster
M12
2
29 Nm (2.9 m·kgf, 21 ft·lbf)
Bleed screw (front fork) and base
valve
M5
2
1.3 Nm (0.13 m·kgf, 0.94 ft·lbf)
Front fork protector bolt
M6
6
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front fork protector and brake hose
holder nut
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Throttle grip cap screw
M5
2
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Clutch lever holder bolt
M6
2
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Clutch lever nut
M6
1
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Front brake master cylinder holder
bolt
M6
2
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
Front brake master cylinder reser-
voir cap screw
M4
2
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Front brake lever pivot bolt
M6
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Front brake lever pivot nut
M6
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Front brake lever position locknut
M6
1
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Front brake hose holder and lower
bracket bolt
M6
1
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
Front brake hose union bolt
M10
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Front brake caliper bolt
M8
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Front brake pad pin
M10
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Front brake pad pin plug
M10
1
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
Front brake caliper bleed screw
M8
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Front wheel axle nut
M16
1
90 Nm (9.0 m·kgf, 65 ft·lbf)
Front wheel axle pinch bolt
M8
4
21 Nm (2.1 m·kgf, 15 ft·lbf)
LT
Summary of Contents for WR250F 2017
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF...
Page 41: ...MULTI FUNCTION DISPLAY 1 27...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 84: ...CABLE ROUTING DIAGRAM 2 31 EAS2GBB073 CABLE ROUTING DIAGRAM...
Page 86: ...CABLE ROUTING DIAGRAM 2 33...
Page 88: ...CABLE ROUTING DIAGRAM 2 35...
Page 90: ...CABLE ROUTING DIAGRAM 2 37...
Page 92: ...CABLE ROUTING DIAGRAM 2 39...
Page 94: ...CABLE ROUTING DIAGRAM 2 41...
Page 96: ...CABLE ROUTING DIAGRAM 2 43...
Page 98: ...CABLE ROUTING DIAGRAM 2 45...
Page 152: ...CHASSIS 4 9...
Page 162: ...FRONT WHEEL 5 8 1 1...
Page 226: ...CHAIN DRIVE 5 72...
Page 270: ...ELECTRIC STARTER 6 41...
Page 294: ...OIL PUMP AND BALANCER GEAR 6 65 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Page 300: ...GENERATOR AND STARTER CLUTCH 6 71 1 a 3 3 2 4...
Page 351: ...CHARGING SYSTEM 9 15...
Page 355: ...LIGHTING SYSTEM 9 19...
Page 363: ...COOLING SYSTEM 9 27...
Page 395: ...FUEL PUMP SYSTEM 9 59...
Page 396: ...ELECTRICAL COMPONENTS 9 60 EAS2GBB381 ELECTRICAL COMPONENTS EAS2GBB382 9 10 11 1 3 2 4 5 6 7 8...
Page 398: ...ELECTRICAL COMPONENTS 9 62 12 11 10 2 3 1 6 7 4 5 8 9...
Page 400: ...ELECTRICAL COMPONENTS 9 64 EAS2GBB383 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Page 418: ...ELECTRICAL COMPONENTS 9 82...
Page 429: ......
Page 430: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER...