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CYLINDER AND PISTON
6-36
TIP
• Apply the engine oil to the piston pin.
• Install the piston with the F mark “a” on it
pointing to its intake (front) side.
• Before installing the piston pin clip, cover the
crankcase opening with a cloth to prevent the
clip from falling into the crankcase.
• Install the piston pin clips, so that the clip ends
are 3 mm (0.12 in) “c” or more from the cutout
in the piston.
3. Lubricate:
• Piston
• Piston rings
• Cylinder
4. Offset:
• Piston ring end gap
5. Install:
• Cylinder gasket
• Dowel pin
• Cylinder
TIP
• While compressing the piston rings with one
hand, install the cylinder with the other hand.
• Pass the timing chain and timing chain guide
(exhaust side) through the timing chain cavity.
a. Top ring
b. Upper oil ring rail
c. Oil ring expander
d. Lower oil ring rail
1
3
2
a
3
c
a
d
b
c
15
15
15
Cylinder bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
New
T
R
.
.
Summary of Contents for WR250F 2017
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF...
Page 41: ...MULTI FUNCTION DISPLAY 1 27...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 84: ...CABLE ROUTING DIAGRAM 2 31 EAS2GBB073 CABLE ROUTING DIAGRAM...
Page 86: ...CABLE ROUTING DIAGRAM 2 33...
Page 88: ...CABLE ROUTING DIAGRAM 2 35...
Page 90: ...CABLE ROUTING DIAGRAM 2 37...
Page 92: ...CABLE ROUTING DIAGRAM 2 39...
Page 94: ...CABLE ROUTING DIAGRAM 2 41...
Page 96: ...CABLE ROUTING DIAGRAM 2 43...
Page 98: ...CABLE ROUTING DIAGRAM 2 45...
Page 152: ...CHASSIS 4 9...
Page 162: ...FRONT WHEEL 5 8 1 1...
Page 226: ...CHAIN DRIVE 5 72...
Page 270: ...ELECTRIC STARTER 6 41...
Page 294: ...OIL PUMP AND BALANCER GEAR 6 65 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Page 300: ...GENERATOR AND STARTER CLUTCH 6 71 1 a 3 3 2 4...
Page 351: ...CHARGING SYSTEM 9 15...
Page 355: ...LIGHTING SYSTEM 9 19...
Page 363: ...COOLING SYSTEM 9 27...
Page 395: ...FUEL PUMP SYSTEM 9 59...
Page 396: ...ELECTRICAL COMPONENTS 9 60 EAS2GBB381 ELECTRICAL COMPONENTS EAS2GBB382 9 10 11 1 3 2 4 5 6 7 8...
Page 398: ...ELECTRICAL COMPONENTS 9 62 12 11 10 2 3 1 6 7 4 5 8 9...
Page 400: ...ELECTRICAL COMPONENTS 9 64 EAS2GBB383 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Page 418: ...ELECTRICAL COMPONENTS 9 82...
Page 429: ......
Page 430: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER...