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Yamaha WOLVERINE RMAX2 2024, Owner'S Manual

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Yamaha WOLVERINE RMAX2 2024 Owner'S Manual Download Page 154

9-39

9

2. Remove the tailpipe by pulling it out of

the muffler, and then remove the gasket.

3. Tap the tailpipe lightly, and then use a

wire brush to remove any carbon depos-
its from the spark arrester portion of the
tailpipe and inside of the tailpipe housing.

4. Install the gasket, and then insert the tail-

pipe into the muffler and align the bolt
holes.

TIP

Make sure that the tailpipe is positioned at a
48° angle as shown.

 

1. Tailpipe bolt

1

1

1

1

1

1. Tailpipe
2. Spark arrester
3. Gasket

1

2

3

UD2670E0.book  Page 39  Tuesday, April 25, 2023  1:24 PM

Summary of Contents for WOLVERINE RMAX2 2024

Page 1: ...DIC183 D26 F8199 70 YX10ERPAR YX10ERPLR YX10ERPSR OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ...EBU33110 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold UD2670E0 book Page 1 Tuesday April 25 2023 1 24 PM...

Page 3: ...maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully befo...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...s in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all provinces off highw...

Page 6: ...switch if equipped 5 15 On Command drive knob 2WD 4WD DIFF LOCK 5 15 D mode knob SPORT TRAIL CRAWL if equipped 5 16 Suspension mode switch if equipped 5 17 Accelerator pedal 5 18 Brake pedal 5 18 Par...

Page 7: ...6 6 Seat belts 6 6 Passenger handhold 6 7 Steering 6 7 Fittings and fasteners 6 7 Instruments lights and switches 6 7 Control cables 6 7 Tires 6 7 OPERATION 7 1 Engine break in 7 1 Starting the engine...

Page 8: ...replacement 9 42 Checking the brake pedal 9 43 Checking the accelerator pedal 9 43 Parking brake lever free play adjustment 9 44 Brake light switch adjustment 9 44 Cable inspection and lubrication 9...

Page 9: ...2 SPECIFICATIONS 11 1 CONSUMER INFORMATION 12 1 Vehicle Emission Control Information label 12 1 Use of your vehicle data 12 2 Reporting safety defects for CANADA 12 6 YAMAHA SIDE BY SIDE OFF ROAD VEH...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificati...

Page 11: ...EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 1 1 Mode...

Page 12: ...1 3 1 1 Key identification number 1 UD2670E0 book Page 3 Tuesday April 25 2023 1 24 PM...

Page 13: ...31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 1 2 3 6 7 3 3 5 4 3 9 8 10 22 22 19 20 21 19 20 21 11 12 11 12 13 14 15 16 17 13 14 15 16 17 18 18 UD2670E0 book Page 1 Tuesday April 25 2023...

Page 14: ...2 2 2 28 29 31 30 29 26 27 25 23 24 28 UD2670E0 book Page 2 Tuesday April 25 2023 1 24 PM...

Page 15: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 16: ...essures garder mains et bras dans l habitacle et agripper le volant ou la poign e de maintien WARNING AVERTISSEMENT This unit contains high pressure nitrogen gas Mishandling can cause explosion Read o...

Page 17: ...reinage accrue N gocier les virages progressivement et lentement viter les pentes et les terrains accident s Lire le Manuel du propri taire avant de charger la v hicule de tirer ou de remorquer une ch...

Page 18: ...ures m 900Kg for ISO3471 YAMAHA MOTEUR DU CANADA LT E 480 Gordon Baker Road Toronto Ontario M2H 3B4 Canada B4M F4162 10 Le toit d origine de ca v hicule est conforme aux normes de l OSHA des tats Unis...

Page 19: ...this ROV complies with the American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 Standard B4J F4161 01 THIS IS A RESTRICTED USE VEHICLE AND IS NOT INTENDED FOR USE ON PUB...

Page 20: ...21 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du v hicule risquent de provoquer une perte de contr le ou un capotage entra nant des blessures voire la mort Ne jamais r...

Page 21: ...revent it from shifting Never load more than 620 N 63 kgf 141 lbf tongue weight on towing bracket Do not tow more than 8888 N 907 kgf 2000 lbf rolling weight trailer plus cargo Tow or pull only from h...

Page 22: ...lbf du dispositif d attelage Ne pas remorquer une charge totale de plus de 8888 N 907 kgf 2000 lbf remorque plus chargement N attacher charge ou remorque qu au support de fixation d attelage Lire le m...

Page 23: ...2 11 2 B4M 1 1 23 UD2670E0 book Page 11 Tuesday April 25 2023 1 24 PM...

Page 24: ...2 12 2 24 UD2670E0 book Page 12 Tuesday April 25 2023 1 24 PM...

Page 25: ...e yourself Do not put any part of your body outside of the vehicle for any reason Do not hold the cage and door WARNING B4J F156D 00 WARNING Improper Use of Off Highway Vehicle Can Cause Severe Injury...

Page 26: ...2 14 2 27 UD2670E0 book Page 14 Tuesday April 25 2023 1 24 PM...

Page 27: ...ay from pinch points when lowering bed Do not hold the cage frame while closing bed BHF K7764 00 AVERTISSEMENT La charge ne doit pas ex der 3 5 kg 7 7 lbs Les vapeurs d essence peuvent provoquer un ic...

Page 28: ...so use these two chapters and the labels on the vehicle to instruct new op erators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she...

Page 29: ...should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to rea...

Page 30: ...cargo bed load limit Refer to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo s...

Page 31: ...urning the steering wheel too far or too fast can result in a rollover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid...

Page 32: ...vel Do not operate the vehicle in fast flowing water or water deeper than 42 cm 17 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or sli...

Page 33: ...carbon monoxide poisoning leave the area immediately get fresh air and SEEK MED ICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and door...

Page 34: ...ing aftermarket products or having other mod ifications performed to your Wolverine RMAX2 that change any of the vehicle s design or oper ation characteristics can put you and others at greater risk o...

Page 35: ...3 8 3 Should you need to be towed or winched out keep the speed under 16 km h 10 mph and keep the distance as short as possible UD2670E0 book Page 8 Tuesday April 25 2023 1 24 PM...

Page 36: ...6 5 8 9 7 10 11 1 Winch if equipped 2 Fuses 3 Battery 4 Air filters 5 Seat belt 6 Shoulder bolster 7 Door 8 Engine oil tank 9 Coolant reservoir 10 Brake fluid reservoir 11 Front shock absorber assemb...

Page 37: ...2 3 6 6 6 7 8 5 4 1 Brake tail light 2 Cargo bed 3 Seat belt 4 Fuel tank cap 5 Transmission oil dipstick 6 Oil filter cartridge 7 Rear shock absorber assembly 8 Spark arrester UD2670E0 book Page 2 Tu...

Page 38: ...ion meter unit 3 Main switch 4 D mode knob if equipped 5 Suspension mode switch if equipped 6 Winch switch if equipped 7 Auxiliary DC jack 8 Storage compartment 9 Passenger handhold 10 Glove compartme...

Page 39: ...s and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engag...

Page 40: ...39330 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low range indicator light 3 High range indicator light 4...

Page 41: ...rn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 15 and 7 6 for more informa tion on selecting the drive mode Due to the synchroni...

Page 42: ...and allow it to cool See page 9 62 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and then t...

Page 43: ...a dealer check the vehicle EBU39381 Electric Power Steering warning light This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re...

Page 44: ...e warning light remains on have a Yamaha dealer check the vehicle EBU39660 Helmet reminder light The reminder light comes on and stays on while the key is turned to on to remind the occupants to alway...

Page 45: ...can be set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then while holding the SELECT...

Page 46: ...reset at the last maintenance Push the SELECT button to switch between the odometer ODO the tripmeters TRIP A and TRIP B and the service tripmeter in the following order ODO TRIP A TRIP B ODO To reset...

Page 47: ...nd the coolant temperature display in the following or der CLOCK HOUR VOLT CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits st...

Page 48: ...e faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant is in normal operating tem perature range the temperature is displayed When the co...

Page 49: ...ates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment starts flashing approximately 9...

Page 50: ...icles not equipped with D mode the D mode indicator will read T only Suspension mode indicator if equipped The suspension mode indicator shows which mode is currently selected F FIRM M MEDIUM or C COM...

Page 51: ...m the selected brightness level and exit the brightness control mode Error code display This model is equipped with a self diagnostic device for various electrical circuits If a problem is detected in...

Page 52: ...itch to to turn on the high beam and the taillights Set the switch to to turn off the head lights and taillights NOTICE ECB02061 Do not use the headlights with the engine turned off for an extended pe...

Page 53: ...On Command drive knob to change the drive mode to two wheel drive four wheel drive or four wheel drive with differential lock Select the appro priate drive according to the terrain and driv ing condit...

Page 54: ...ited to approx imately 65 km h 40 mi h when DIFF LOCK is selected EBU39740 D mode knob SPORT TRAIL CRAWL if equipped D mode is an electronically controlled engine performance system This model has thr...

Page 55: ...most gentle en gine response This mode is suitable for situ ations that require sensitive throttle operation such as rock crawling or muddy trails EBU39892 Suspension mode switch if equipped This mod...

Page 56: ...n the pedal to idle position EBU37650 Brake pedal Press the brake pedal to slow and stop the vehicle This model is equipped with a brake override system When the accelerator pedal is pressed and then...

Page 57: ...e pull the lever firmly To release the parking brake pull slightly on the lever press the release button and then push the lever to its original position TIP Spring tension helps return the lever to i...

Page 58: ...and your driving style directly affect the durability of the drive belt The V belt will wear more quickly when heat ed Heat stress factors include High ambient temperatures above 30 C 86 F Heavy load...

Page 59: ...cated on the inside of each door To open a door pull the handle To close a door push or pull the door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT EBU3760...

Page 60: ...passenger could fall EWB04240 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while operati...

Page 61: ...operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting...

Page 62: ...he seat belts properly while rid ing in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat...

Page 63: ...ent If they must be stored wrap them in appropriate cushioning material EBU37401 Storage compartments The storage compartments are located as shown When storing any documents in the storage compartmen...

Page 64: ...oning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their si...

Page 65: ...than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac cident EBU37880 Cargo bed WARNING EWB...

Page 66: ...lgate is not designed to hold heavy loads when open The tailgate could col lapse if you put heavy cargo or sit on it To open Pull the latch and then lower the tailgate 1 Cargo hook 1 Cargo hook Maximu...

Page 67: ...to its original po sition and be sure it is locked into place WARNING Keep hands body and other people away from pinch points when low ering bed Do not hold onto the cage frame while closing the bed E...

Page 68: ...n until suspen sion components have cooled Always adjust the shock absorber as semblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability w...

Page 69: ...lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 1 1 2 2 3 3 b b a a b a Front spring preload setting Minimum soft Distance A 429 7 mm 16 92 in Standard Distance A...

Page 70: ...ession damping force and thereby harden the compression damp ing turn the compression damping force ad juster in direction a To decrease the compression damping force and thereby soften the compressio...

Page 71: ...compression damping force and thereby soften the compression damp ing turn the adjusting bolt in direction b Compression damping force settings Minimum soft 1 Standard 2 Maximum hard 3 1 Fast compres...

Page 72: ...se the slow compression damping force and thereby soften the compression damping turn the adjusting screw in direction b Rear fast compression damping force set tings Minimum soft 26 click s in direct...

Page 73: ...ect the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder...

Page 74: ...the winch un less all bystanders are a safe distance away Use hook strap to keep hands away from fairlead when winding the winch rope NOTICE ECBM0051 Prolonged winching can overheat the winch motor an...

Page 75: ...information EBU39851 Auxiliary DC jack This vehicle is equipped with a 12 V DC jack in the dashboard Accessories with the proper plug such as a radio or smartphone charger can be used To use an auxil...

Page 76: ...ore than the stated maximum capacity Do ing so may overload the circuit and cause the fuse to blow If accessories are used while the head lights are on and or without the engine running the battery ma...

Page 77: ...ccident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer...

Page 78: ...old Check for stability and proper fastening 6 7 8 8 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for prope...

Page 79: ...rake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspec...

Page 80: ...mediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should s...

Page 81: ...th the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser noz...

Page 82: ...ack to the idle position when released Also check the accelerator pedal for excessive free play If the accelerator pedal is not in correct work ing order have the vehicle inspected before starting off...

Page 83: ...es or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EBU35700 Fittings and fasteners Always check the tightness of chassis and wheel fittings and fasteners before starti...

Page 84: ...re pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire...

Page 85: ...0 psi Front Minimum 90 0 kPa 0 900 kgf cm 13 0 psi Rear Minimum 90 0 kPa 0 900 kgf cm 13 0 psi VEHICLE LOAD of 200 0 570 0 kg 441 1256 lb FRONT Recommended 100 0 kPa 1 000 kgf cm 14 0 psi REAR Recomm...

Page 86: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Page 87: ...started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the...

Page 88: ...the following High speed driving with the throttle ful ly open Sudden full opening of the throttle Driving on bumpy roads at high speeds Sideways sliding or skidding Unnecessary hard braking Such usag...

Page 89: ...slowly Hitting an obstacle or person could result in serious injury or death 1 Stop the vehicle take your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neu...

Page 90: ...e starts moving 4 Release the parking brake if applied 5 Check behind the vehicle for people or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch...

Page 91: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4...

Page 92: ...and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the...

Page 93: ...er hitch drawbar designed for use with a 2 5 cm receiver See page 5 37 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight in...

Page 94: ...u are carrying heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of...

Page 95: ...injury or death Never exceed the pulling load limit of the Wolverine RMAX2 Avoid pulling on in clines EWB03330 Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif...

Page 96: ...YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Wolverine RMAX2 has higher ground clear ance and other featu...

Page 97: ...6 or older with a valid motor ve hicle license Check local laws for minimum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back ag...

Page 98: ...he passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone...

Page 99: ...to gether and when properly used these fea tures will help protect the occupants in the event of an accident If these features are not used properly they can cause injury 1 Seat belt 2 Shoulder bolst...

Page 100: ...d outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving B...

Page 101: ...the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment yo...

Page 102: ...act 6 Check if the seat belt shoulder position suits the size of the driver and passenger To adjust the seat belt shoulder position move the seat belt height adjuster left and right while pulling it t...

Page 103: ...maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas senger puts a hand outside the vehicle if the vehicle begins to tip The driver should make s...

Page 104: ...ows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Keep both hands on the...

Page 105: ...his quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see th...

Page 106: ...ries if any part of you is outside the vehicle cage frame pro tective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in th...

Page 107: ...turn Avoid higher speeds until you are thoroughly familiar with the oper ation of your vehicle Remember driving ag gressively or making abrupt maneuvers even on flat open areas can cause side rollover...

Page 108: ...accelerator pedal to regain directional control and avoid rollover For example if you feel the back of the vehi cle start to slide to your right steer to the right If you think or feel that the vehicl...

Page 109: ...el Al ways allow for greater braking distance on rough loose or slippery surfaces Engine braking Engine compression braking is designed to assist you when operating your Wolverine RMAX2 off road With...

Page 110: ...pedal 2 Put the vehicle in DIFF LOCK 3 Turn the key to off 4 With the brake pedal applied set the parking brake 5 Block the front and rear wheels with rocks or other objects Loading The total weight o...

Page 111: ...on sense and remember that some hills are too steep for you to climb or descend Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and...

Page 112: ...stop Do not at tempt to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the drive select lever into reverse so you can use engine braking to slow...

Page 113: ...vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must d...

Page 114: ...l slow down and put the vehicle in four wheel drive before driving on a slippery surface and plan your path to avoid making abrupt ma neuvers If you feel the vehicle begin to slide sideways or fishtai...

Page 115: ...here it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that wi...

Page 116: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifie...

Page 117: ...is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose...

Page 118: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UD2670E0 book Page 3 Tuesday April 25 2023 1 24 PM...

Page 119: ...l system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 1 Fuel line Check fuel hose for cracks or da...

Page 120: ...l system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO...

Page 121: ...Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Page 122: ...e pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear cracks...

Page 123: ...ge Correct if necessary 18 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if n...

Page 124: ...fluid Replace the brake hoses every four years and if cracked or damaged Transmission service Have the V belt inspected regularly Replace when worn or sooner if damaged 22 Front and rear axle boots C...

Page 125: ...0 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UD2670E0 book Page 10 Tuesday April 2...

Page 126: ...oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use oi...

Page 127: ...e the dipstick with a clean rag 5 Insert the dipstick back into the oil tank without screwing it in and then remove it again to check the oil level TIP The engine oil level should be between the tip o...

Page 128: ...e used engine oil 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Remove the engine oil tank drain bolt and its gasket to drain the engine oil from the oil tank Use a trough or a s...

Page 129: ...heir gaskets to drain the oil from the en gine 9 Place an oil pan under the oil cooler drain to collect the used engine oil 10 Remove the oil cooler drain bolts and their gaskets to drain the oil from...

Page 130: ...ngine oil to the oil tank 14 Check the O rings for damage and re place them if necessary 15 Install and tighten the engine oil tank filler cap and the cylinder head cap 16 Start the engine warm it up...

Page 131: ...ne and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 21 Turn the engine off and then check the oil le...

Page 132: ...5 Remove the oil filter cartridge with an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may...

Page 133: ...properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter wrench 2 Oil filter cartridge 1 1 2 1 2 1...

Page 134: ...o steps 11 21 of the To change the engine oil section for the oil filling procedure 9 Install the right rear panel by installing the bolts and quick fastener screws and then tighten the bolts to the s...

Page 135: ...and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the ideal bal ance of additives to make sure the final oi...

Page 136: ...e periodic mainte nance chart NOTICE ECB02910 When checking or changing the transmis sion oil make sure that no foreign material enters the transmission If necessary clean the filler cap and surroundi...

Page 137: ...5 With the arrow mark pointing outward fully insert the dipstick into the oil filler hole and then remove it again 1 Rubber cover 1 1 1 1 Transmission oil dipstick 2 Maximum level mark 3 Minimum level...

Page 138: ...ut do not overfill 7 Install the dipstick 8 Install the rubber cover 9 Install the passenger seat cushion To change the transmission oil 1 Place an oil pan under the transmission case to collect the u...

Page 139: ...tall the dipstick 8 Start the engine and let it idle while checking for oil leakage 9 Stop the engine and check the oil level one last time 10 Install the rubber cover and passenger seat cushion EBU39...

Page 140: ...el and change the final gear oil at the intervals specified in the periodic maintenance chart NOTICE ECB03590 When checking or changing the final gear oil make sure that no foreign material en ters th...

Page 141: ...Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain...

Page 142: ...the differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters...

Page 143: ...its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect th...

Page 144: ...check for the cause EBU39530 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differential...

Page 145: ...e hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coo...

Page 146: ...ave a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWB04250 EBU32400 Axle boots Check the axle boots for holes or tears If any damage is fou...

Page 147: ...uld be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly di...

Page 148: ...oupler may be damaged The spark plug cap may be difficult to remove be cause the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pullin...

Page 149: ...from the throttle body for proper fit and sealing tighten all fittings securely to avoid the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air fi...

Page 150: ...ing gasoline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not twis...

Page 151: ...her quality foam air filter oil Do not use a spray type product The foam air filter element should be wet but not dripping 11 Pull the foam air filter element over its frame and then install the lock...

Page 152: ...se at the bottom of the air filter case and at the bottom of the air intake duct If dust or water collects in a check hose the air filter elements may be soiled Clean the check hose and air filter cas...

Page 153: ...ave a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU37511 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause burns To avoid burns or fires make...

Page 154: ...its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes TIP Make sure that t...

Page 155: ...equires professional knowledge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and...

Page 156: ...as a set EBU32501 Checking the brake fluid level Before starting off check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Repleni...

Page 157: ...Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid...

Page 158: ...feel soft or spongy this could in dicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The accelerator pedal should operate s...

Page 159: ...e parking brake lever If the parking brake lever free play is out of specification have a Yamaha dealer ad just it EBU37480 Brake light switch adjustment The brake light switch which is activated by t...

Page 160: ...ake light come on later EBU32561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and...

Page 161: ...tabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary EBU32590 Rear knuckle...

Page 162: ...l 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommend...

Page 163: ...aced Tighten the bead lock bolts to the specified torque in a crisscross pattern EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner s manual The tires that...

Page 164: ...ity This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model EBU33090 Wheel installation 1 Install the wheel and t...

Page 165: ...arged re charge it as soon as possible WARNING EWB03410 Avoid battery contact with skin eyes or clothing Shield eyes when working near batteries Keep out of reach of children You could be poisoned or...

Page 166: ...tery holding plate by re moving the bolts 4 Disconnect the negative battery lead first then the positive battery lead by remov ing their bolt NOTICE When removing the battery the main switch must be o...

Page 167: ...le will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a mon...

Page 168: ...arted proceed as follows WARNING EWB03430 To avoid battery explosion and or serious damage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the...

Page 169: ...etal sur face of the frame of the vehicle to be started 5 Start the engine See page 7 2 6 After the engine starts disconnect the negative lead of the jumper cable from the frame and charged battery an...

Page 170: ...se 3 EPS fuse 4 Fuel injection system spare fuse 5 Fuel injection system fuse 6 SCU fuse if equipped 3 3 3 1 2 4 1 2 6 4 5 5 1 Spare fuse 2 Accessory fuse ACC 3 Electronic throttle valve fuse ETV 4 Au...

Page 171: ...ng an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 10 0 A Headlight fuse 7 5 A Ignition fuse 15 0...

Page 172: ...on check for a loose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam the outer two headlights come on When the headligh...

Page 173: ...k fasten er screws 5 Install the hood EBU39560 Auxiliary lights This model is equipped with LED auxiliary lights there are no replaceable bulbs If an auxiliary light does not come on check for a loose...

Page 174: ...ck the vehicle EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignit...

Page 175: ...moke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or prope...

Page 176: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 177: ...mmended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check th...

Page 178: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause w...

Page 179: ...d amount of Fuel Med Rx available from your Yamaha dealer or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel thro...

Page 180: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Cons...

Page 181: ...nce 350 mm 13 8 in Weight Curb weight 834 0 kg 1839 lb D268 837 0 kg 1845 lb D264 851 0 kg 1876 lb D262 855 0 kg 1885 lb D266 Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train...

Page 182: ...US qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator including all routes 4 35 L 4 60 US qt 3 83 Imp qt Fuel Recommended fuel Premiu...

Page 183: ...all occupants cargo accessories and tongue Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Front suspension Type Double wishbone Rear suspension Type Double wishbone Electri...

Page 184: ...mission Control Information la bel is affixed at the location in the illustration This label shows specifications related to ex haust emissions as required by federal law state law and Environment Can...

Page 185: ...status of the vehicle such as diagnostic trouble code DTC The collected data will be uploaded to server at Yamaha Motor Co Ltd by attaching a special Yamaha diagnostic tool to the vehicle only when ma...

Page 186: ...ntact us Any questions or complaints regarding the processing of your vehicle data can be submitted in writing to Yamaha Motor Canada Ltd Attn Privacy Officer 480 Gordon Baker Road Toronto Ontario M2H...

Page 187: ...performed This may also be done by connecting to the Yamaha Y Connect smart phone application and using the application in accordance with the specified terms and conditions How and why we use your v...

Page 188: ...pan Singapore Philippines United States of America United Kingdom Germany and France How long will we retain your vehicle data We will retain your vehicle data for the shortest period of time possible...

Page 189: ...exists in a group of vehicles it may order a recall and rem edy campaign However Transport Canada cannot become involved in individual problems between you your dealer or Yamaha Motor Canada Ltd Cana...

Page 190: ...reviously manufactured The warranty set forth in Section A may be transferred to any subsequent owner provided that the period of warranty has not expired and that the CUSTOMER has complied with all t...

Page 191: ...ssed or implied including any warranty of performance merchantability or fitness for a particular purpose on the part of YAMAHA and any other obligation or liability on behalf of YAMAHA and the above...

Page 192: ...check 6 7 Coolant Periodic maintenance 9 29 Coolant Pre operation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 26 D Differential gear lock indicator light 5 3 Differential gear oil P...

Page 193: ...N Neutral indicator light 5 2 O On Command drive knob operation 7 6 Owner s Manuals and Tool kit 9 2 P Parking 7 8 Parking brake indicator light 5 2 Parking brake lever 5 19 Parking brake lever free p...

Page 194: ...iver 5 37 Transmission oil 9 21 Transmission Pre operation check 6 6 Troubleshooting 9 59 Troubleshooting charts 9 61 U Use your vehicle data 12 2 V Valve clearance 9 40 V belt case drain plug 9 38 Ve...

Page 195: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 196: ...PRINTED IN USA 2023 05 0 5 1 CR E UD2670E0 book Page 1 Tuesday April 25 2023 1 24 PM...

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