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Yamaha VINO XC50Z Owner'S Manual Download Page 6

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EAU10210

TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS .............................................. 1-1
SAFETY INFORMATION .................... 1-3

Further safe-riding points ................ 1-7

DESCRIPTION ................................... 2-1

Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3

INSTRUMENT AND CONTROL FUNC-
TIONS ................................................. 3-1

Main switch/steering lock ................ 3-1
Indicator and warning lights ............ 3-2
Speedometer unit ............................ 3-3
Fuel gauge ...................................... 3-3
Handlebar switches ........................ 3-3
Front brake lever ............................. 3-4
Rear brake lever ............................. 3-5
Rear wheel lock .............................. 3-5
Fuel tank cap ................................... 3-6
Fuel ................................................. 3-6
Catalytic converter .......................... 3-8
Kickstarter ........................................ 3-8
Seat ................................................. 3-9
Helmet holder .................................. 3-9
Storage compartments .................. 3-10
Carrier ........................................... 3-11
Luggage hook ............................... 3-11

FOR YOUR SAFETY - PRE-OPERATION
CHECKS ............................................ 4-1

Pre-operation check list .................. 4-2

OPERATION AND IMPORTANT RIDING
POINTS ............................................... 5-1

Starting a cold engine ..................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ............................................ 5-2
Tips for reducing fuel consumption . 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4

PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1

Periodic maintenance chart for the

emission control system .............. 6-2

General maintenance and lubrication

chart ............................................. 6-3

Removing and installing the panel . 6-6
Checking the spark plug ................. 6-6
Engine oil and oil strainer ............... 6-8
Final transmission oil .................... 6-10
Coolant .......................................... 6-11
Replacing the air filter element and

cleaning the check hose ............ 6-12

Carburetor ..................................... 6-13
Checking the engine idling speed 6-13
Checking the throttle cable free

play ............................................ 6-13

Valve  clearance ............................. 6-14
Tires ............................................... 6-14
Cast wheels ................................... 6-15
Adjusting the brake lever free

play ............................................ 6-15

Adjusting the rear brake lever free

play ............................................ 6-16

Checking the front and rear brake

shoes ......................................... 6-17

Checking and lubricating the throttle

grip and cable ............................ 6-17

Lubricating the front and rear brake

levers ......................................... 6-18

Checking and lubricating the

centerstand ................................ 6-18

Checking the front fork .................. 6-18
Checking the steering ................... 6-19
Checking the wheel bearings ....... 6-20
Battery ........................................... 6-20
Replacing the fuse ........................ 6-21
Replacing the headlight bulb ........ 6-22
Replacing the tail/brake light bulb 6-23
Replacing a turn signal light bulb . 6-23
Troubleshooting ............................ 6-24
Troubleshooting  charts ................. 6-25

SCOOTER CARE AND STORAGE .... 7-1

Matte color caution .......................... 7-1
Care ................................................. 7-1
Storage ............................................ 7-3

Summary of Contents for VINO XC50Z

Page 1: ...Read this manual carefully before operating this vehicle XC50Z OWNER S MANUAL 3D1 F8199 14 LIT 11626 23 63 ...

Page 2: ...1 2 3 4 5 6 7 8 9 EAU10042 Q Q Q Q Q Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold ...

Page 3: ...aintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepanci...

Page 4: ... to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer W...

Page 5: ...91 XC50Z OWNER S MANUAL 2009 byYamaha Motor Corporation U S A 1st edition July 2009 All rights reserved Any reprinting or unauthorized use without the written permission ofYamaha Motor Corporation U S A is expressly prohibited Printed in Taiwan P N LIT 11626 23 63 ...

Page 6: ...c maintenance chart for the emission control system 6 2 General maintenance and lubrication chart 6 3 Removing and installing the panel 6 6 Checking the spark plug 6 6 Engine oil and oil strainer 6 8 Final transmission oil 6 10 Coolant 6 11 Replacing the air filter element and cleaning the check hose 6 12 Carburetor 6 13 Checking the engine idling speed 6 13 Checking the throttle cable free play 6...

Page 7: ... SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A RIVA LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 ...

Page 8: ...d understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer EAU45762 LOCATION OF IMPORTANT LABELS ...

Page 9: ...1 9 1 2 3 4 5 6 7 8 9 EAU45762 LOCATION OF IMPORTANT LABELS 1 2 1 2 3 4 5 6 ...

Page 10: ...nt damage See page 4 2for a list of pre operation checks This scooter is designed to carry the operator only No passengers The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto mobile scooter accidents Many accidents have been caused by an automobile driver who did not see the scooter Making yourself con spicuous appears to be very effec tive in re...

Page 11: ...of a jacket substantial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust system become very hot during or after operation and can cause burns ...

Page 12: ...ake sure to distribute the weight as evenly as possible on both sides of the scooter to mini mize imbalance or instability Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension adjustable models only and ch...

Page 13: ...e handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerody namic effects Wind may attempt to lift the scooter or the s...

Page 14: ... rails iron plates on road construction sites and manhole covers become extremely slippery when wet Slow down and cross them with caution Keep the scooter upright otherwise it could slide out from under you The brake lining could get wet when you wash the scooter After washing the scooter check the brakes before riding Always wear a helmet gloves trou sers tapered around the cuff and ankle so they...

Page 15: ...1 15 EAU10221 Q Q Q Q Q SAFETY INFORMATION 1 2 3 4 5 6 7 8 9 1 8 ...

Page 16: ...nal light page 6 23 2 Luggage hook page 3 11 3 Helmet holder page 3 9 4 Storage compartment page 3 10 5 Fuel tank cap page 3 6 6 Rear turn signal light page 6 23 7 Kickstarter page 3 8 8 Air filter page 6 12 9 Battery page 6 20 10 Front storage compartment page 3 10 Part locations IXE 6 5 4 3 2 1 10 9 7 8 ...

Page 17: ...DESCRIPTION 2 2 EAU10420 Right view 1 Tail brake light page 6 23 2 Carrier page 3 11 3 Seat page 3 9 4 Coolant reservoir page 6 11 5 Headlight page 6 22 6 Spark plug page 6 6 7 Centerstand page 6 18 8 Muffler page 3 8 5 4 3 2 1 8 7 6 ...

Page 18: ...ear brake lever page 3 5 2 Left handlebar switches page 3 3 3 Speedometer unit page 3 3 4 Right handlebar switches page 3 3 5 Front brake lever page 3 4 6 Throttle grip page 5 2 7 Rear wheel lock lever page 3 5 8 Main switch steering lock page 3 1 9 Fuel gauge page 3 3 5 6 4 3 2 1 8 7 9 ...

Page 19: ...ting come on automatically when the engine is started EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10681 LOCK The steering is locked and all electri cal systems are off The key can be re move...

Page 20: ... high beam of the headlight is switched on EAU11444 Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on ...

Page 21: ...line refuel as soon as possible TIP Do not allow the fuel tank to empty it self completely Speedometer unit IXE Fuel gauge IXE Handlebar switches IXE EAU12348 Handlebar switches Left 1 2 3 ZAUM00 1 Dimmer switch 2 Turn signal switch 4 6 3 Horn switch EAUT1821 Speedometer unit 1 2 ZAUM00 1 Speedometer 2 Odometer The speedometer unit is equipped with a speedometer and an odometer The speedometer sho...

Page 22: ...tion To cancel the turn signal lights push the switch in after it has returned to the cen ter position EAU12500 Horn switch Press this switch to sound the horn EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam Dimmer switch IXE Turn signal switch IXE Horn switch IXE Engine stop switch IXE Start switch IXE Brake lever front IXE EAUM1132 Start switch Push this switc...

Page 23: ...e to help prevent theft 1 2 ZAUM00 1 Rear wheel lock lever 2 Rear wheel lock release To lock 1 Place the vehicle on the centerstand 2 Lock the steering See page 3 1 3 Remove the key from the main switch 4 Pull the rear wheel lock lever down ward and then release it The rear wheel will lock and the main switch keyhole will be covered TIP If the rear wheel lock lever is not easy to pull downward rot...

Page 24: ...nterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked EWA10131 WARNING Make sure that the fuel tank cap is properly installed before riding Leaking fuel is a fire hazard EAU13212 Fuel 1 ZAUM00 1 Fuel tank filler tube ...

Page 25: ...yes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU36081 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 4 5 L 1 19 US gal 0 98 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston ring...

Page 26: ...s or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat Catalytic converter IXE Kickstarter IXE ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalyti...

Page 27: ...at up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left un attended TIP Make sure that the seat is properly se cured before riding Seat IXE Helmet holder IXE EAU14301 Helmet holder 1 ZAUM00 1 Helmet holder The helmet holder is located under the seat To secure a helmet to the helmet holder 1 Open the se...

Page 28: ...e front storage compartment Do not exceed the maximum load of 77 kg 170 lb for the ve hicle 1 ZAUM00 1 Storage compartment Rear storage compartment The rear storage compartment is located under the seat See page 3 9 ECAT1030 NOTICE Keep the following points in mind when using the rear storage com partment Since the rear storage compart ment accumulates heat when exposed to the sun do not store any...

Page 29: ...051 WARNING Do not exceed the load limit of 5 kg 11 lb for the rear storage compartment Do not exceed the maximum load of 77 kg 170 lb for the ve hicle EAU15112 Carrier 1 ZAUM00 1 Rear carrier EWA10171 WARNING Do not exceed the load limit of 3 kg 7 lb for the carrier Do not exceed the maximum load of 77 kg 170 lb for the ve hicle EAUT1072 Luggage hook 1 ZAUM00 1 Luggage hook EWAT1031 WARNING Do no...

Page 30: ...he inspection and maintenance procedures and schedules described in the Owner s Manual EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by aYamaha dealer Before using...

Page 31: ...mended coolant to specified level Check cooling system for leakage 6 11 Front brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 15 6 16 Rear brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 16 Throttle grip Make sure that operation is smooth Check cable free play If necessary have Yamaha dealer adjust cable ...

Page 32: ... operation is smooth Lubricate pivots if necessary 6 18 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary 3 2 3 3 Engine stop switch Check operation 3 4 ITEM CHECKS PAGE ...

Page 33: ...0 NOTICE See page 5 3 for engine break in in structions prior to operating the ve hicle for the first time 1 Turn the key to ON and make sure that the engine stop switch is set to 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the front or rear brake NOTICE For maxi mum engine life never acceler ate hard when the engine is cold ECA11041 If the engine ...

Page 34: ...ra tion b a a b ZAUM00 The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throttle grip in direction b EAU16793 Braking EWA10300 WARNING Avoid braking hard or suddenly especially when leaning over to one side otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates o...

Page 35: ...ds during acceleration Avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traf fic lights or at railroad crossings EAU16951 0 150 km 0 90 mi Avoid prolonged operation above 1 3 throttle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine spee...

Page 36: ...rking IXE EWA10311 WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire 5 4 ...

Page 37: ... brication will keep your vehicle in the safest and most efficient condition pos sible Safety is an obligation of the ve hicle owner operator The most important points of vehicle inspection adjustment and lubrication are explained on the fol lowing pages EWA10321 WARNING Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or ...

Page 38: ...mi 16 000 km or 30 months 1 Fuel line Check fuel and vacuum hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace at 4000 mi 7000 km or 12 months and thereafter every 4000 mi 6000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 6000 mi 10000 km 4 Crankcase breather system Check breather...

Page 39: ...Front brake Check operation Adjust cable and replace brake shoes if necessary 3 Rear brake Check operation Adjust cable and replace brake shoes if necessary 4 Wheels Check runout and for damage Replace if necessary 5 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 6 Wheel bearings Check bearings for smooth operation Replace if necessary 7 Steerin...

Page 40: ... necessary 14 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 15 Engine oil strainer Clean 16 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 17 Final transmission oil Check vehicle for oil leakage Change 18 V belt Replace Every 6250 mi 10000 km 19 Front and rear brake switches Check operation NO ITEM ROUTINE INITIAL...

Page 41: ...ables Apply Yamaha chain and cable lube or engine oil thoroughly 21 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 22 Lights signals and switches Check operation Adjust headlight beam NO ITEM ROUTINE INITIAL ODOMETER READING 600 mi 1 000 km or 1 month 2 000 mi 4 000 km or 6 months 4 000 mi...

Page 42: ... A To install the panel Place the panel in the original position and then install the screw EAUT1483 Checking the spark plug 1 ZAUM00 1 Partition The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In ad...

Page 43: ...for electrode erosion and excessive carbon or other deposits and replace it if nec essary Specified spark plug CR7E NGK To install the spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifi cation Spark plug gap 0 7 0 8 mm 0 028 0 031 in 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the ...

Page 44: ... clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler c...

Page 45: ...3 Nm 2 3 m kgf 16 6 ft lbf Engine oil drain bolt B 32 Nm 3 2 m kgf 23 1 ft lbf 1 ZAUM00 1 Oil filler hole 8 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 8 1 Oil change quantity 0 78 L 0 82 US qt 0 69 Imp qt ECA11670 NOTICE Do not use oils with a diesel specification of CD or oils of a higher quality t...

Page 46: ...on oil filler bolt 2 Final transmission oil drain bolt 4 Remove the oil filler bolt and drain bolt to drain the oil from the final transmission case 5 Install the final transmission oil drain bolt and then tighten it to the specified torque Tightening torque Final transmission oil drain bolt 13 Nm 1 3 m kgf 9 4 ft lbf 6 Refill with the specified amount of the recommended final transmis sion oil an...

Page 47: ... in the cool ant reservoir TIP The coolant should be between the mini mum and maximum level marks 1 2 ZAUM00 1 Maximum level mark 2 Minimum level mark 1 ZAUM00 1 Coolant reservoir cap 3 If the coolant is at or below the mini mum level mark remove panel A and the reservoir cap See page 6 6 WARNING Remove only the coolant reservoir cap Never at tempt to remove the radiator cap when the engine is hot...

Page 48: ... periodic maintenance and lubrication chart Re place the air filter element more fre quently if you are riding in unusually wet or dusty areas In addition the air filter check hose must be frequently checked and cleaned if necessary To replace the air filter element 1 Remove the air filter case cover by removing the screws 2 Pull the air filter element out 3 Insert a new air filter element into th...

Page 49: ...essional knowledge and experience Carburetor IXE Engine idling speed checking IXE Throttle cable free play checking IXE EAU21382 Checking the throttle cable free play The throttle cable free play should mea sure 1 5 3 5 mm 0 06 0 14 in at the throttle grip Periodically check the throttle cable free play and if necessary have a Yamaha dealer adjust it EAU44734 Checking the engine idling speed Check...

Page 50: ...10511 WARNING Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire air pressure measured on cold tires Front 150 kPa 1 50 kgf cm2 22 psi Rear 175 kPa 1 75 kgf cm2 25 psi Tire inspection Always check the tires before operating the scooter If a tire tread shows cross wise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidew...

Page 51: ...wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken i...

Page 52: ...rake lever free play should mea sure 10 20 mm 0 039 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direction b Rear brake lever free play adjusting IXE 1 b a ZAUM00 1 Adjusting nut E...

Page 53: ...brication chart Each brake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while ap plying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU23111 Chec...

Page 54: ... does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the centerstand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tena...

Page 55: ...rings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubrication chart 1 Place the vehicle on the centerstand WARNING To avoid injury securely support the ve hicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them forward and backward If...

Page 56: ...20 NOTICE Never attempt to remove the battery cell seals as this would permanently damage the battery EWA10760 WARNING 8 8 8 8 8 Electrolyte is poisonous and dan gerous since it contains sulfuric acid which causes severe burns Avoid any contact with skin eyes or clothing and always shield your eyes when working near batteries In case of contact ad minister the following FIRST AID 9 9 9 9 9 EXTERNA...

Page 57: ...quipped with optional electrical accessories ECA16520 NOTICE To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a constant volt age battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more ...

Page 58: ...eadlight bulb burns out replace it as follows ECA10650 NOTICE Take care not to damage the follow ing parts 8 8 8 8 8 Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fin gerprints on the headlight bulb us ing a cl...

Page 59: ... screws otherwise the lens may break ECA10681 Tail brake light bulb replacing IXE Turn signal light bulb replacing IXE EAU24204 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 1 ZAUM00 2 1 Turn signal light lens 2 Bulb 3 Remove the headlight bulb holder by turning it counterclockwise and then remove the burnt out bulb 1 ZAUM00 1 Headlight bulb holder 4 ...

Page 60: ...r example can cause poor starting and loss of power The following troubleshooting charts rep resent quick and easy procedures for checking these vital systems yourself However shouldyourscooterrequireany repair take it to aYamaha dealer whose skilled technicians have the necessary tools experience and know how to ser vice the scooter properly Use only genuineYamaha replacement parts Imitation part...

Page 61: ...e spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Ch...

Page 62: ...ape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 6 26 Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant leve...

Page 63: ... keep your scooter looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plas tic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical couplers and connectors including the spark plug cap are tightly installed 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing age...

Page 64: ...om pound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few min utes before cleaning After riding in the rain near the sea or on salt sprayed roads Si...

Page 65: ...ner to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the scooter dry completely be fore storing or covering it EWA10942 WARNING Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If nec essary clean the brake discs and brake linings with a regular brake disc clean...

Page 66: ... make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 5 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 6 Check and if necessary correct the tire air pressure and then lift the scooter so that bo...

Page 67: ...ngine oil grade API service SG type or higher JASO standard MA Periodic oil change 0 78 L 0 82 US qt 0 69 Imp qt Final transmission oil Type SAE 10W 30 type SE motor oil Quantity 0 10 L 0 11 US qt 0 09 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 26 L 0 27 US qt 0 23 Imp qt Radiator capacity including all routes 0 50 L 0 53 US qt 0 44 Imp qt Air filter Air filter...

Page 68: ...ake Type Drum brake Operation Left hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 59 0 mm 2 32 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 54 0 mm 2 13 in Electrical system Ignition system CDI Charging system AC magneto Battery Model GTX5L BS Voltage capacity 12 V 4 0 Ah Headl...

Page 69: ...ensing authority in your area EAU26390 Key identification number 1 Key identification number The key identification number is stamped into the key Record this number in the space pro vided and use it for reference when or dering a new key EAU26343 CONSUMER INFORMATION 9 1 EAU26352 Identification numbers Record the key identification number vehicle identification number and model label information ...

Page 70: ...ion on this label in the space provided This information will be needed when order ing spare parts from aYamaha dealer EAU48060 Vehicle Emission Control Informa tion label 1 1 Vehicle Emission Control Information label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal l...

Page 71: ...es similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer orYamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safe...

Page 72: ...g inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THO...

Page 73: ...y The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance record IXE Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 2000 mi 4000 km or 6 months 4000 mi 7000 km or 12 months 6000 mi 10000 km or 18 months 8000 mi 13000 km or 24 months 10000 mi 16000 km ...

Page 74: ...7 8 9 EAU26343 CONSUMER INFORMATION 16000 mi 25000 km or 48 months 18000 mi 28000 km or 54 months 20000 mi 31000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 9 6 ...

Page 75: ...9 75 1 2 3 4 5 6 7 8 9 EAU26343 CONSUMER INFORMATION Warranty limited IXE EAU26681 YAMAHA MOTOR CORPORATION U S A RIVA LIMITED WARRANTY 9 7 ...

Page 76: ...9 76 1 2 3 4 5 6 7 8 9 EAU26343 CONSUMER INFORMATION 9 8 ...

Page 77: ...r covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency...

Page 78: ...wing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 9 10 ...

Page 79: ...y identification number 9 1 Kickstarter 3 8 L Labels location 1 1 Luggage hook 3 11 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 3 Maintenance record 9 5 Maintenance emission control system 6 2 Matte color caution 7 1 Model label 9 2 N Noise regulation 9 4 P Panel removing and installing 6 6 Parking 5 4 Part locations 2 1 Pre operation check list 4 2 R Rear brake lever fr...

Page 80: ...1 2 3 4 5 6 7 8 9 INDEX W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 20 Wheels 6 15 ...

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Page 84: ...YAMAHA MOTOR TAIWAN CO LTD PRINTED IN TAIWAN 2009 07 0 8 1 E ...

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