background image

Belts and Hoses.

Any belts and hoses your outboard has have to operate in the brutally harsh marine environment. 

Give them a glance once in a while, and heed the manufacturer’s schedule for their replacement.  

If you find cracking or fraying, be safe and replace. Do not attempt to “flip” a belt in order to  

extend its life, nor handle the belt with lubricant of any kind on your fingers. Keep these safe  

from spray-on lubricants, too.

Tip: 

Yamaha four-stroke outboard timing belts and HPDI

®

 two-stroke outboard high-pressure fuel pump belts are 

cogged and Kevlar

®

-impregnated, making them super-tough and non-stretchable. Still, Yamaha recommends they  

be changed every five years or 1000 hours.

Spark Plugs.

As a general rule, pull four-stroke outboard spark plugs every two hundred hours or every other 

season and check for proper color and wear. They should be a light brownish color and have 

relatively sharp edges. When necessary, replace with the exact manufacturer and part number that 

your outboard’s manufacturer stipulates. The brand type and style of spark plugs used in your 

outboard are by design. They contain specific performance attributes that are engineered 

into your outboard. Those little markings and numbers on your spark plugs contain a 

wealth of information about heat range, thread depth, etc.; so don’t second-guess or 

try to cross-reference here. Your outboard’s performance depends on it.

Thermostats and Pop-Off Valves.

These are responsible for regulating the operating temperature of your outboard. Simple and 

effective, they’re best observed through any signs of change in the engine’s operating temperature. 

Operating in saltwater can cause deposits to build up, causing the valves to stick open, which can 

over-cool the outboard and prevent it from reaching proper operating temperature. Small bits of 

debris in the cooling water can get lodged between mating surfaces and cause the same condition. 

If this happens, removal and cleaning is most often the fix. Check your owner’s manual for specific 

replacement recommendations.

Air Intake Passages.

Be sure to check the air intake passages for any obstructions such as bird nests and other debris 

brought in by various critters. Look under your cowling, too. It doesn’t take long for your outboard  

or boat to become home to local birds and bugs, and it can be a real headscratcher when it comes 

to performance-loss diagnosis.

As a general rule, inspect the impeller and water pump assembly every year if operating in salt, 

brackish or turbid water, and replace if necessary. The debris in these waters acts like sandpaper.  

If operating in freshwater that is clear and clean, this interval may likely stretch to two seasons, 

provided no dry operation has occurred. Be sure to check your particular owner’s manual for your 

outboard’s specific service interval. 

Note: 

If you’re at all uneasy about performing impeller/water pump inspection and replacement procedures, have your 

local Yamaha Marine dealer do the work. They have the tools, materials and training to do it right, for your peace of mind.

27

Summary of Contents for V-MAX SHO VF250

Page 1: ...MATTERS maintenance A SIMPLE GUIDE FOR THE LONGEVITY OF YOUR OUTBOARD ...

Page 2: ...ad high RPM operation extreme temperatures and humidity saltwater sun even long periods of non use can all exact a heavy toll And it s not just Yamaha outboards All outboards face these same challenges Regular maintenance is important in helping your outboard meet the demands of these challenging environments and only you can make sure it happens Spending a relatively small amount of time making s...

Page 3: ... maintenance related technology Outboard maintenance doesn t need to be difficult or expensive Whether you do it all yourself or have one of approximately 2 000 authorized Yamaha Marine dealers do parts of it for you we re committed to helping you maintain your outboard in a way that s easy to do and easy to understand Let s get started Yamaha is the only outboard manufacturer to receive the covet...

Page 4: ... lines 2 Check navigation lights 3 Check anchor and tackle 4 Inspect trailer winch 5 Care for rear wheels of your tow vehicle the same as trailer wheels see 9 6 Ensure registration numbers are properly displayed plus current registration and other necessary documentation is onboard 7 Ensure trailer hitch and safety chains are secure and inspect trailer wires and connections 8 Check hull for damage...

Page 5: ...Check magnetic compass charts and navigation tools 14 Check engine oil for level and color 15 Check fuel system for leaks visual and sniff test Check fuel level for trip 1 3 out 1 3 return 1 3 spare 16 Ensure battery connections are clean and tight 17 Replace anodes if over half gone 18 Check propeller for damage shaft for debris prop nut torque 19 Test trim tilt supports and inspect rams Ensure p...

Page 6: ...corrosive effects that can be damaging to your outboard So it s vital to be diligent in your anti corrosion defense Your dealer can help provide the right products to help prevent some forms of corrosion but their regular and diligent use is strictly up to you The following are answers to common questions about how to mitigate the presence and damage of corrosion Where do I need to concentrate my ...

Page 7: ...d often used fresh water flushing method Simply connect a garden hose to clean fresh water on one end and a flush muff attachment which slides around the lower unit to provide water to both sides of the raw water inlet to the other end Turn on the water until you see water squirting out the sides of the flush muff then start your outboard in neutral Set the outboard to no more than a fast idle 900...

Page 8: ...r game These include visual inspections you should do every time If you re unsure about what to do and when your authorized Yamaha Marine dealer can help Rinse it Don t spare the hose when returning from a trip particularly in saltwater Rinse the entire outside of the outboard with clean water Give it a once over with some mild soap like Yamalube Wash Wax Concentrate and a soft cloth while you re ...

Page 9: ...a layer of organic growth often referred to as scum This is often so thin you won t even notice it but it can prevent an anode from doing its job Therefore during your regular washdown procedure make sure to take a brush and some soap to the anodes to keep them clean and in direct contact with the water This will help keep them working properly Propellers Even stainless steel propellers can get co...

Page 10: ...o used to extend domestic fuel supplies Ethanol is alcohol and alcohol is hygroscopic which means it attracts water molecules Since nearly all boat fuel tanks are vented to the atmosphere water can and will collect in your fuel When the concentration of water molecules in your fuel tank reaches just of 1 the water molecules will bond with the alcohol and sink to the bottom where your fuel pick up ...

Page 11: ... are specifically designed to work effectively in the moisture rich environments common to boats And don t believe some of the claims you see today no matter what you add to bad gas it s still bad gas No additive will restore stale fuel remove water or cure ethanol related issues Tip Today s gasoline can begin to break down in a matter of weeks not months Make sure to treat every tank of fuel not ...

Page 12: ...s gas again just before it s pressurized into the fuel injection rail s The VST is a prime spot in your fuel system where deposits and gum can form particularly if fuel is untreated and the VST filter is the most difficult to access and usually the most expensive to replace Help protect it by consistently treating every tank of fuel and regularly inspecting and servicing the first two filters in t...

Page 13: ... check your primer bulb If the bulb does not become firm when squeezed prior to starting the engine check for a possible fuel system leak If none replace the primer bulb Get rid of carbon and keep it out Yamaha Internal Engine Cleaner is a dealer only applied product that is the strongest and most effective way to clean out carbon and other build up from the inside of your outboard Once done be su...

Page 14: ...have as much voltage or electrical energy arrive at Point B as left Point A As electricity passes through a device some parasitic loss is normal However corrosion impedes electricity s ability to travel which can cause significant voltage loss or intermittent voltage Either can wreck the good times but with simple visual inspections and physical actions these scenarios can usually be avoided Some ...

Page 15: ...ing that the corrosion acid has been neutralized Rinse with water and then it dries into a thin waxy film preventing the build up of additional corrosion Don t forget the house batteries Most larger boats that have multiple electrical demands also have house batteries House batteries are additional batteries and are separate from the starting battery They are used to ensure that a boat with high e...

Page 16: ...r Protector Yamalube Silicone Protectant Lubricant and Yamalube Contact Cleaner They re the best you can get for your outboard and they re all available through your local authorized Yamaha Marine dealer YAMAHA US CA MODELS CHARGING VOLTS UNIT SPECIFICATIONS MIN MAX F8A 15 0V CCA SAE 245 A 433 A F9 9 T9 9 MCA ABYC 323 A 520 A F15 F20 RC SAE 52 min NA F25 T25 F30 F40 15 0V F50 T50 F60 T60 F70 CCA S...

Page 17: ...maha engine support to hold the engine in the tilt up position Then withdraw the tilt rams into the unit by pressing the PT T down button until they are fully retracted This keeps all but the very tip of the ram immersed in a bath of PT T fluid and safe from corrosion Liberally apply Marine Grease to the ram tips to help keep them corrosion free too Tip The built in tilt lock mechanism is for main...

Page 18: ...e surface discoloration But it s easy to clean and protect most props Try these simple tips Rough Cast Mag Wheel Cleaner Spray on use caution near painted surfaces do not let dry or sit more than 30 seconds agitate with dish sponge rinse thoroughly dry apply paste wax Toilet Bowl Cleaner Hydrogen Peroxide or Calcium Lime Rust Remover For spot cleaning spray on or put on a rag and wipe over stained...

Page 19: ... the cowling and the engine pan with a high quality silicone spray like Yamalube Silicone Protectant Lubricant This helps keep it supple to prevent water from entering this area Look out below Keep things sharp and protected below deck Use Yamaclean Bilge Cleaner as necessary and spray your battery terminals with Yamalube Battery Terminal Cleaner Protector Keep a clean hull for good looks and maxi...

Page 20: ...xes To determine when service is due keep your eye on your hour meter If you don t have an hour meter it s easy and inexpensive to install one Or many Yamaha gauges already have this functionality built in allowing you to set reminders at various intervals and helping to keep you on schedule You can also utilize the Yamaha Outboards Mobile App on your smartphone Two Stroke Four Stroke Continuous U...

Page 21: ...lace a small level on top of the anti ventilation plate to help you determine when to stop Pull the dipstick wipe the oil from it and re insert it in the crankcase Then pull the stick again and check the oil level This helps ensure proper venting for accurate indication At the proper oil level the oil should be halfway up crosshatch pattern on the dipstick Note The top and bottom of the crosshatch...

Page 22: ...rating temperature Outboards are cooled using raw water which is often cool to very cold On the other hand saltwater will begin to crystallize if its temperature is raised above 170 F potentially causing blockage in the cooling passages and leading to engine overheat and possible damage Because of these two factors your outboard operates full time at a temperature much lower that your automobile a...

Page 23: ...f cold starts hours of trolling and high load high speed operation its special anti corrosive additives are particularly suited for the harsh marine environment 5W 30 Full Synthetic great for high performance outboards like our VMAX SHO models 10W 30 Mineral Base conventional ideal for all Yamaha outboards and environments 20W 40 Mineral Base conventional suited for large outboards in consistently...

Page 24: ...tal component parts to keep them from actually touching Under the large loads these gears exert proper lubrication requires extreme resistance to pressure foaming and molecular shear And since the lower unit operates underwater its lubricant also has to be capable of maintaining necessary lubricity even when a significant amount of water is present should some leak inside Ordinary gear lubricant c...

Page 25: ... screw It s magnetic so any metal particles or shavings present in the lubricant will be attracted to it Fine metallic dust is normal but if you find larger chips of metal on the screw or in the pan as the lubricant drains have your local Yamaha Marine dealer check for possible internal damage Also at this time replace the small crush washer present on each screw commonly known as drain plug gaske...

Page 26: ...t waterflow from the telltale hole at idle speed even when operating normally Once RPM increases a bit however you should see it If you don t keep a close watch on your temperature gauge and listen for a warning horn Additionally Yamaha outboards have an RPM reduction mode as do most brands which will limit the engine RPM if an overheat condition is detected Tip The rubber impeller is located insi...

Page 27: ...lves These are responsible for regulating the operating temperature of your outboard Simple and effective they re best observed through any signs of change in the engine s operating temperature Operating in saltwater can cause deposits to build up causing the valves to stick open which can over cool the outboard and prevent it from reaching proper operating temperature Small bits of debris in the ...

Page 28: ...ge Change your onboard 10 micron fuel filter too It s been helping to catch all the debris and filter out any water in your fuel a fact that can be compounded by having run ethanol laced fuels You don t want either left sitting there waiting for you next spring and any water may freeze inside the canister Tip Be sure to lube all grease zerks with the correct grease stipulated in your owner s manua...

Page 29: ...nt time to perform routine annual maintenance and to take care of any outstanding service issues Check the anchor chains dock lines and fenders too Replace any worn or damaged items now so you ll be ready to hit the water when it s time Also check the boat for any loose items that need repair If needed one of our exclusive Yamalube Yamabond formulas will hold things tight Trailers lifts and lights...

Page 30: ...cially from a maintenance angle and don t let an easy to fix problem spoil your fun Remember to carry these simple items onboard at all times Your local Yamaha Marine dealer can help put this all together A small tool kit with basic hand tools An electrical repair kit with electrical tape fuses and electrical repair items like connectors crimping pliers and extra wire An extra 10 micron fuel water...

Page 31: ...r s winch cable particularly if it s made of metal Replace the cable if there are any signs of cuts abrasion or chaffing to prevent possible injury that could occur if it were to break under load Make sure the winch handle is free of bends or cracks and is tightened down properly too Yamalube Yamashield is an excellent choice for lubricating and helping protect winch cables and assemblies from the...

Page 32: ...nd where Confidence you can count on WHY YAMAHA We have the products Yamalube It s the brand behind our reliable motors and for good reason They re the only products built around the unique demands operating characteristics and applications of Yamaha outboards Using the proper maintenance products is as important as proper maintenance itself and Yamaha is committed to helping outboards last Yamalu...

Page 33: ...equately or properly protected That s powerful peace of mind We have the information Let s face it the best products in the world do you no good if you don t know how when and where to use them From easy to understand maintenance charts to instructional how to videos to on site seminars with some of our professional staff Yamaha makes it easy to know what procedures need to be done and when This M...

Page 34: ... YES 1 2qt 5GH 13440 50 00 F15 F20 362cc YES 1 9qt 5GH 13440 50 00 F8 F9 9 212cc YES 27 fl oz NA F4 F6 139cc YES 20 3 fl oz NA F2 5 72cc YES 11 8 fl oz NA T50 T60 1 0L YES 2 2qt 5GH 13440 50 00 T25 498cc YES 1 7qt 5GH 13440 50 00 T9 9 212cc YES 27 fl oz NA F150 105 2 7L YES 4 8qt 69J 13440 01 00 F115 80 1 8L YES 3 4qt 5GH 13440 30 00 F90 65 1 6L YES 3 9qt 5GH 13440 30 00 F60 40 1 0L YES 2 2qt 5GH ...

Page 35: ... 4oz 6D8 24563 00 00 Yamaha 10 Micron LKR 6E 25 7oz 24 2oz 6D8 24563 00 00 Yamaha 10 Micron LFR5A 11 22 7oz NA 6D8 24563 00 00 Yamaha 10 Micron LKR 7E 22 7oz NA 6D8 24563 00 00 Yamaha 10 Micron DPR6EB 9 14 5oz NA 6D8 24563 00 00 Yamaha mini 10 DPR6EB 9 15oz NA 61N 24563 10 00 Yamaha mini 10 DPR6EB 9 11oz NA 61N 24563 10 00 Yamaha mini 10 DPR6EB 9 8 5oz NA 68T 24251 01 00 Yamaha mini 10 BR6HS 10 5 ...

Page 36: ...sting on Genuine Yamaha maintenance and care products and by following Yamaha recommended guidelines your outboard will be receiving the best of care In return it will reward you with year after year of relaxation and enjoyment Insist on Yamaha and only Yamaha Message and data rates may apply May not be available on all devices For the name of your Yamaha Marine dealer or for more information on o...

Reviews: