Yamaha TT-R50EK 2018 Owner'S Manual Download

Page: 72 / 86

Perio

ic maintenance an

justment

7-30

EAU24361

Front wheel

EAU56365

To remove the front wheel

1. Loosen the axle nut.

2. Place the motorcycle on a mainte-

nance stand.

WARNING! To

avoi

injury, securely support

the vehicle so there is no

of it fallin

over.

[EWA10752]

3. Disconnect the brake cable at the

wheel by removing the brake lever
free play adjusting nut at the brake
camshaft lever, then remove the
cable from the brake camshaft le-
ver.

4. Remove the axle nut and washer.
5. Pull the wheel axle out, and then

remove the wheel.

To install the front wheel

1. Lift the wheel up between the fork

legs.

2. Insert the wheel axle from the right

side.

TIP

Make sure that the slot in the brake
shoe plate fits over the retainer on the
fork leg.

3. Install the washer and axle nut.
4. Take the motorcycle off the main-

tenance stand and put the side-
stand down.

5. Tighten the axle nut to the speci-

fied torque.

1. Axle nut
2. Washer

1. Brake cable
2. Brake camshaft lever
3. Brake lever free play adjusting nut

1. Wheel axle

1. Slot
2. Retainer

U2CJ86E0.book Page 30 Tuesday, June 26, 2018 10:28 AM

Summary of Contents for TT-R50EK 2018

Page 1: ...LEITUNG Read this manual carefully before oper ating this vehicle Il convient de lire attentivement ce manuel avant la premi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanlei tung sorgf...

Page 2: ...DIC183 Original instructions Notice originale Originalbetriebsanleitung PRINTED IN CHINA 2018 06...

Page 3: ...Read this manual carefully before oper ating this vehicle OWNER S MANUAL TT R50E MOTORCYCLE TT R50E TT R50EK 2CJ F8199 86 E0 U2CJ86E0 book Page 1 Tuesday June 26 2018 10 28 AM...

Page 4: ...relevant Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specific...

Page 5: ...s manual Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most current product information available at the time of printing there may be m...

Page 6: ...available while they learn The adjusting screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle Parents should decide when to...

Page 7: ...A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or othe...

Page 8: ...spark arrester 7 10 Adjusting the carburetor 7 11 Adjusting the engine idling speed 7 12 Checking the throttle grip free play 7 13 Valve clearance 7 13 Tires 7 14 Spoke wheels 7 15 Adjusting the clutc...

Page 9: ...Table of contents Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Index 11 1 U2CJ86E0 book Page 2 Tuesday June 26 2018 10 28 AM...

Page 10: ...ontain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 11: ...1A 50 3PT 2118K A1 3PT 2416E 10 THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE V HICULE EST UNE MOTOCYCLETTE USAGE RESTREINT DONT L USAGE N EST PAS DESTI...

Page 12: ...Location of important labels 1 3 1 For Canada C M V S S CANADA N S V A C T RANSPOR T 506 CAN ICES 2 NMB 2 8KM 82377 30 8 9 6 7 U2CJ86E0 book Page 3 Tuesday June 26 2018 10 28 AM...

Page 13: ...Location of important labels 1 4 1 For Europe 1 6 2 3 5 4 U2CJ86E0 book Page 4 Tuesday June 26 2018 10 28 AM...

Page 14: ...5PG 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 2CJ 2156A 00 TT R50E 2 5 kW 58 kg 3PT 2118K A1 5B6 2816R 00 5B6 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2018 EN16029 1 2...

Page 15: ...gear Use from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Adult supervision required for children Never use on paved roads Never...

Page 16: ...e tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death 1 2 3 Model Name Max Power Mass I...

Page 17: ...Location of important labels 1 8 1 For Oceania and South Africa 1 2 3 U2CJ86E0 book Page 8 Tuesday June 26 2018 10 28 AM...

Page 18: ...Location of important labels 1 9 1 For Oceania and South Africa NOTICE 1P6 F151A 40 3PT 2118K A1 1 2 3 U2CJ86E0 book Page 9 Tuesday June 26 2018 10 28 AM...

Page 19: ...to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operatio...

Page 20: ...e engine Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or r...

Page 21: ...the motorcy cle as possible Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorc...

Page 22: ...must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle Wind may at tempt to lift the motorcycle or the motor...

Page 23: ...o solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for...

Page 24: ...2 3 4 5 7 6 1 Fuel cock page 4 7 2 Throttle stop screw page 7 12 3 Air filter element page 7 9 4 Fuse page 7 28 5 Battery page 7 27 6 Engine oil drain bolt page 7 7 7 Shift pedal page 4 3 U2CJ86E0 boo...

Page 25: ...ght view 4 6 5 3 2 1 1 Seat page 4 8 2 Fuel tank cap page 4 4 3 Spark plug cap page 7 6 4 Brake pedal page 4 4 5 Clutch adjusting screw page 7 16 6 Engine oil filler cap page 7 7 U2CJ86E0 book Page 2...

Page 26: ...and instruments 1 2 3 4 6 5 1 Engine stop switch page 4 1 2 Starter choke lever page 4 8 3 Main switch page 4 1 4 Brake lever page 4 3 5 Throttle grip page 7 13 6 Start switch page 4 1 U2CJ86E0 book P...

Page 27: ...moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU1234M Handlebar switches Left Right EAU12663 Engine stop switch Set this switch to...

Page 28: ...n a To decrease the maximum engine power available and the maximum speed of the motorcycle turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA14404 Improper adjustment of the spe...

Page 29: ...ft pedal is located on the left side of the motorcycle Neutral is at the bottom position EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pul...

Page 30: ...183 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clockwise WARNING EWA11092 Mak...

Page 31: ...nce fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline...

Page 32: ...nded by Yamaha be cause it can cause damage to the fuel system or vehicle perfor mance problems For Europe TIP This mark identifies the recom mended fuel for this vehicle as specified by European regu...

Page 33: ...e engine is not run ning ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while r...

Page 34: ...to turn off the starter choke EAU13962 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Insert the projections on the front of the seat into the seat holders a...

Page 35: ...nd cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU68811 Starting circuit cut off...

Page 36: ...ion into neutral 7 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working The motorcycle should not be ridden until checked by...

Page 37: ...l Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 7 Front brake Check operation Lubricate cable if necessary Check lever free play Adjust...

Page 38: ...point if necessary 7 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if nec...

Page 39: ...to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neutral position WARNING EWA14411 Be sure to shift the transmission into neutral before starting the engine...

Page 40: ...are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel NOTICE ECA15442 Even with the trans...

Page 41: ...ant to accustom the rider to the motorcycle during this time Please read the fol lowing information carefully Since the engine is brand new do not put an excessive load on it for the first 5 hours of...

Page 42: ...ce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the ve...

Page 43: ...intain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice...

Page 44: ...e services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replace ment or repair of the emission control devices and s...

Page 45: ...plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clear ance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys...

Page 46: ...Adjust brake pedal free play and replace brake shoes if nec essary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace if...

Page 47: ...oap based grease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for oil leakage Replace if necessary 15 Shock absorber as sembly C...

Page 48: ...rk plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a d...

Page 49: ...il must be changed at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright posit...

Page 50: ...CE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high...

Page 51: ...mesh with solvent and then wipe the solvent off 4 Clean the sponge material with solvent and then squeeze the re maining solvent out WARNING Use only a dedicated parts cleaning solvent To avoid the ri...

Page 52: ...AU40422 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10981 Always let the exhaust system coo...

Page 53: ...ustments should be left to a Yamaha dealer who has the nec essary professional knowledge and ex perience The adjustment described in the following section however may be serviced by the owner as part...

Page 54: ...1000 2000 r min while occasionally revving it to 4000 5000 r min TIP The engine is warm when it quickly re sponds to the throttle 3 Check the engine idling speed and if necessary adjust it to specifi...

Page 55: ...arance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventu...

Page 56: ...h ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha dealer replace the tire immediately Tire infor...

Page 57: ...result in damage to the motorcycle and injury to the rider EAU21945 Spoke wheels To maximize the performance durabil ity and safe operation of the vehicle note the following points Check each wheel fo...

Page 58: ...he clutch adjusting screw in direction a until resis tance is felt and then turn it 1 8 turn in direction b 4 Tighten the locknut to the speci fied torque TIP When tightening the locknut hold the clut...

Page 59: ...play turn the brake lever free play adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direction b WARNING EWA10651 If proper adjustme...

Page 60: ...g nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA14821 After adjusting the drive chain slack or removing and installing the...

Page 61: ...tenance and lubrication chart Each brake is provid ed with a wear indicator which allows you to check the brake shoe wear with out having to disassemble the brake To check the brake shoe wear check th...

Page 62: ...rrect adjust it as follows NOTICE Im proper drive chain slack will overload the engine as well as other vital parts of the motorcy cle and can lead to chain slip page or breakage To prevent this from...

Page 63: ...proper wheel alignment 4 Tighten the axle nut and both locknuts to the specified torques 5 Adjust the brake pedal free play See page 7 18 6 Make sure that the drive chain pullers are in the same posi...

Page 64: ...in solvent 2 Spray Yamaha chain lubricant or other suitable chain lubricant on the entire chain making sure that all side plates and rollers have been sufficiently oiled EAU23098 Checking and lubricat...

Page 65: ...e cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or ca...

Page 66: ...uld be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have...

Page 67: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely supp...

Page 68: ...he vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer c...

Page 69: ...rks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the batter...

Page 70: ...scharged battery can cause permanent battery damage EAU42026 Replacing the fuse The fuse is located inside the battery coupler If the fuse is blown replace it as fol lows 1 Turn the main switch to the...

Page 71: ...the fuse immediately blows again check for a loose connec tion and repair If none found have your Yamaha dealer check the vehicle EAU75190 Supporting the motorcycle Since this model is not equipped wi...

Page 72: ...r 4 Remove the axle nut and washer 5 Pull the wheel axle out and then remove the wheel To install the front wheel 1 Lift the wheel up between the fork legs 2 Insert the wheel axle from the right side...

Page 73: ...k for proper fork operation EAU25081 Rear wheel EAU56734 To remove the rear wheel 1 Loosen the axle nut 2 Remove the brake pedal free play adjusting nut and then discon nect the brake rod from the bra...

Page 74: ...ar wheel 1 Install the drive chain onto the rear sprocket lift the rear wheel off the ground and then install the wheel by inserting the wheel axle togeth er with the drive chain puller from the right...

Page 75: ...uire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imit...

Page 76: ...ns and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good 3 Ignition Wet Dry There is compression There is no compression The engine does not start Have a Yamaha dealer...

Page 77: ...l appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performan...

Page 78: ...cycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test th...

Page 79: ...Let the motorcycle dry completely before storing or covering it WARNING EWA14502 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the tires If ne...

Page 80: ...and the fuel from deteriorating 5 Perform the following steps to protect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into...

Page 81: ...e and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 7 27 TIP Make...

Page 82: ...oke Cooling system Air cooled Valve train SOHC Number of cylinders Single cylinder Displacement 49 cm Bore stroke 36 0 48 6 mm 1 42 1 91 in Starting system Electric starter Engine oil Recommended bran...

Page 83: ...ion be tween the emission and exposure lev els this cannot be used reliably to determine whether or not further pre cautions are required Factors that in fluence the actual level of exposure of work f...

Page 84: ...The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine se...

Page 85: ...tch 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Matte color caution 8 1 P Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 8 Shifting 6 2 Shift p...

Page 86: ...can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and r...

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Yamaha TT-R50EK 2018, Owner'S Manual

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