Yamaha TT-R125E Owner'S Manual Download

Page: 9 / 92

TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS

............................................1-1

SAFETY INFORMATION

..................2-1

DESCRIPTION

..................................3-1

Left view ..........................................3-1
Right view ........................................3-3
Controls and instruments ................3-5

INSTRUMENT AND CONTROL
FUNCTIONS

.......................................4-1

assembly .....................................4-8

Sidestand .....................................4-10
Starting circuit cut-off system .......4-11

FOR YOUR SAFETY –
PRE-OPERATION CHECKS

............. 5-1

OPERATION AND IMPORTANT
RIDING POINTS

................................ 6-1

Starting a cold engine .................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4

PERIODIC MAINTENANCE AND
ADJUSTMENT

................................... 7-1

Periodic maintenance chart for the

emission control system ............. 7-2

General maintenance and

lubrication chart .......................... 7-3

Removing and installing panels  ..... 7-6
Checking the spark plug  ................ 7-7
Engine oil  ....................................... 7-8
Cleaning the air filter element and

check hoses ............................. 7-10

Cleaning the spark arrester ......... 7-11
Adjusting the carburetor ............... 7-12
Adjusting the engine idling

speed ........................................ 7-13

Adjusting the throttle cable free

play ........................................... 7-13

Valve clearance ........................... 7-14
Tires ............................................. 7-14
Spoke wheels .............................. 7-16

Adjusting the clutch lever free

play ........................................... 7-16

Adjusting the brake lever free

play ........................................... 7-17

Adjusting the brake lever free

play ........................................... 7-18

Adjusting the brake pedal position

and free play ............................. 7-19

Checking the front brake shoes ... 7-20
Checking the front brake pads

and rear brake shoes ................ 7-20

Checking the front brake fluid

level .......................................... 7-21

Changing the brake fluid .............. 7-22
Drive chain slack .......................... 7-22
Cleaning and lubricating the drive

chain ......................................... 7-24

Checking and lubricating the

cables ....................................... 7-24

Checking and lubricating the

throttle grip and cable ............... 7-24

Checking and lubricating the

brake and shift pedals ............... 7-25

Checking and lubricating the

brake and clutch levers ............. 7-25

Checking and lubricating the

sidestand .................................. 7-26

Checking the front fork  ................. 7-26
Checking the steering  .................. 7-27
Checking the wheel bearings  ....... 7-27
Battery .......................................... 7-27

U39C81E0.book Page 1 Monday, April 26, 2010 2:43 PM

Summary of Contents for TT-R125E

Page 1: ...before operating this vehicle Il convient de lire attentivement ce manuel avant la premi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanleitung sorgfalfig durch bevor Sie das Fahrzeug in...

Page 2: ...before operating this vehicle Il convient de lire attentivement ce manuel avant la premi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanleitung sorgfalfig durch bevor Sie das Fahrzeug in...

Page 3: ...YAMAHA MOTOR DA AMAZ NIA LTDA 39C F8199 81 E0 Read this manual carefully before operating this vehicle TT R125E TT R125LW TT R125LWE OWNER S MANUAL PRINTED IN BRAZIL IMPRAM 2009 E A A A...

Page 4: ...EAUW2210 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U39C81E0 book Page 1 Monday April 26 2010 2 43 PM...

Page 5: ...nstructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the...

Page 6: ...f they determine that the child has the ability to operate the motorcycle safely Motorcycles are single track vehicles Their safe use and operation are dependent upon the use of proper riding techniqu...

Page 7: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicat...

Page 8: ...MANUAL 2010 by Yamaha Motor da Amaz nia Ltda 1st edition May 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amaz nia Ltda is expressly pr...

Page 9: ...the spark plug 7 7 Engine oil 7 8 Cleaning the air filter element and check hoses 7 10 Cleaning the spark arrester 7 11 Adjusting the carburetor 7 12 Adjusting the engine idling speed 7 13 Adjusting t...

Page 10: ...le 7 29 Front wheel 7 30 Rear wheel 7 32 Troubleshooting 7 34 Troubleshooting chart 7 35 MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identificatio...

Page 11: ...cle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is...

Page 12: ...LOCATION OF IMPORTANT LABELS 1 2 1 For Canada U39C81E0 book Page 2 Monday April 26 2010 2 43 PM...

Page 13: ...LOCATION OF IMPORTANT LABELS 1 3 1 For Canada U39C81E0 book Page 3 Monday April 26 2010 2 43 PM...

Page 14: ...LOCATION OF IMPORTANT LABELS 1 4 1 For Europe U39C81E0 book Page 4 Monday April 26 2010 2 43 PM...

Page 15: ...LOCATION OF IMPORTANT LABELS 1 5 1 For Europe U39C81E0 book Page 5 Monday April 26 2010 2 43 PM...

Page 16: ...itrogen gas Mishandling can cause an explosion Do not incinerate puncture or open Turn off the main switch after riding to avoid draining the battery Use unleaded gasoline only Measure the tire pressu...

Page 17: ...ON OF IMPORTANT LABELS 1 7 1 kW kg 1 2 3 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 1 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction U39C81E0 book Page 7 Monday April 26 2010 2...

Page 18: ...LOCATION OF IMPORTANT LABELS 1 8 1 For Oceania and South Africa U39C81E0 book Page 8 Monday April 26 2010 2 43 PM...

Page 19: ...LOCATION OF IMPORTANT LABELS 1 9 1 For Oceania and South Africa U39C81E0 book Page 9 Monday April 26 2010 2 43 PM...

Page 20: ...ly therefore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This mot...

Page 21: ...oves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an ac...

Page 22: ...s Never attach any large or heavy items to the handlebar front fork or front fender Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories...

Page 23: ...or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak i...

Page 24: ...3 EAU32220 Left view TT R125E 1 Fuel cock page 4 6 2 Spark arrester page 7 11 3 Shock absorber assembly spring preload adjusting nut page 4 8 4 Shift pedal page 4 2 U39C81E0 book Page 1 Monday April...

Page 25: ...3 2 3 TT R125LW TT R125LWE 1 Fuel cock page 4 6 2 Spark arrester page 7 11 3 Shock absorber assembly spring preload adjusting nut page 4 8 4 Shift pedal page 4 2 U39C81E0 book Page 2 Monday April 26 2...

Page 26: ...Air filter element page 7 10 2 Battery page 7 27 3 Fuse page 7 29 4 Kickstarter page 4 7 5 Throttle stop screw page 7 13 6 Fuel tank page 4 3 7 Engine oil filler cap page 7 8 8 Brake pedal page 4 3 U...

Page 27: ...filter element page 7 10 2 Battery page 7 27 3 Fuse page 7 29 4 Kickstarter page 4 7 5 Throttle stop screw page 7 13 6 Fuel tank page 4 3 7 Engine oil filler cap page 7 8 8 Brake pedal page 4 3 U39C8...

Page 28: ...utch lever page 4 2 2 Engine stop switch page 4 1 3 Main switch page 4 1 4 Starter choke knob page 4 6 5 Start switch page 4 1 6 Front brake lever page 4 3 7 Throttle grip page 7 13 8 Fuel tank cap pa...

Page 29: ...engine can be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the...

Page 30: ...ebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation Th...

Page 31: ...To apply the rear brake press down on the brake pedal EAU13182 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the t...

Page 32: ...eteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Nev...

Page 33: ...the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pingin...

Page 34: ...uretor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be s...

Page 35: ...ear if the clutch is disengaged However shifting the transmission into the neutral posi tion before starting is recommended EAUW0482 Seat To remove the seat 1 Remove panel A See page 7 6 2 Remove the...

Page 36: ...rk leg in direction b Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt EAUW0475 Adjusting the shock absorber assembly This shock absorber assembly is eq...

Page 37: ...amping force To increase the compression damping force and thereby harden the compres sion damping turn the adjusting knob in direction a To decrease the com 1 Locknut 2 Adjusting nut 1 2 A a b Spring...

Page 38: ...cessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself T...

Page 39: ...itch and the neutral switch prevents starting when the transmission is in gear and the clutch lever is not pulled Periodically check the operation of the starting circuit cut off system according to t...

Page 40: ...hould not be ridden until checked by a Yamaha dealer 5 Turn the engine off 6 Shift the transmission into gear 7 Keep the clutch lever pulled 8 Push the start switch Does the engine start The clutch sw...

Page 41: ...s vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 4 Engine oil Check oil level in engine If necessary add recom...

Page 42: ...ck Adjust if necessary Check chain condition Lubricate if necessary 7 22 7 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 14 7 16 B...

Page 43: ...2 Turn the key to ON 3 Shift the transmission into the neu tral position 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch or by...

Page 44: ...t NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is pro...

Page 45: ...rts in the engine wear and polish themselves to the correct operating clearances During this period pro longed full throttle operation or any condition that might result in engine overheating must be...

Page 46: ...ce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the ve...

Page 47: ...maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vic...

Page 48: ...m 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve cl...

Page 49: ...months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake TT R125E Check operation Adjust brake lever free play and replace brake shoes if necessary 3 Front brake TT R125LW TT R1...

Page 50: ...ke lever pivot shaft TT R125LW TT R125LWE Apply silicone grease lightly 14 Brake lever pivot shaft TT R125E Apply lithium soap based grease lightly 15 Brake pedal pivot shaft Apply lithium soap based...

Page 51: ...orber assem bly Check operation and for oil leakage Replace if necessary 21 Rear suspension link piv ots Check operation Lubricate with lithium soap based grease 22 Control cables Apply Yamaha chain a...

Page 52: ...anel A To remove the panel Remove the quick fastener and then take the panel off To install the panel Place the panel in the original position and then install the quick fastener EAU19193 Panel B To r...

Page 53: ...empt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If the spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be replaced...

Page 54: ...h speed operation otherwise hot engine oil could spout out and cause damage or injury Always let the engine oil cool down suf ficiently before removing the oil tank cap EWA10361 NOTICE Do not operate...

Page 55: ...inutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 7 Turn the engine off and then check the oil level and correct it if necessary NOTIC...

Page 56: ...r case 4 Remove the wing nut and then pull the air filter element off the guide 5 Remove the sponge material from the air filter element frame 6 Clean the sponge material with solvent and then squeeze...

Page 57: ...ses 1 Check the air filter case check hos es for accumulation of dust or wa ter 2 If dirt or water is visible remove the hoses clean them and then install them EAUW0450 Cleaning the spark arrester The...

Page 58: ...res very sophisti cated adjustment Therefore most car buretor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in th...

Page 59: ...o spec ification by turning the throttle stop screw To increase the engine idling speed turn the screw in di rection a To decrease the en gine idling speed turn the screw in direction b TIP If the spe...

Page 60: ...maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if nec...

Page 61: ...only the tires list ed below have been approved for this model by Yamaha Motor da Amaz nia Ltda WARNING EWA10571 Have a Yamaha dealer replace excessively worn tires Besides being illegal operating th...

Page 62: ...or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cr...

Page 63: ...ghten the locknut at the clutch cable 8 Tighten the locknut at the clutch le ver and then slide the rubber cov er to its original position EAU22121 Adjusting the brake lever free play The brake lever...

Page 64: ...ase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direc tion b 7 Tighten the locknut at the br...

Page 65: ...ha dealer make these adjustments Brake pedal position The top of the brake pedal should be positioned approximately 1 0 mm 0 04 in below the top of the footrest Period ically check the brake pedal pos...

Page 66: ...or while ap plying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU22380 Checking the front...

Page 67: ...ate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fl...

Page 68: ...per as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU22760 Drive chain...

Page 69: ...rear wheel forward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring...

Page 70: ...f the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace...

Page 71: ...ivots should be lu bricated if necessary EAU43611 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before ea...

Page 72: ...t be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To che...

Page 73: ...heck or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If ther...

Page 74: ...he vehicle is equipped with optional electrical accessories NOTICE ECA16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventi...

Page 75: ...le Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check...

Page 76: ...there is no danger of it falling over 1 Loosen the brake cable locknut and the brake cable free play ad justing nut at the front wheel hub 2 Loosen the locknut at the brake le ver and then turn the ad...

Page 77: ...nt wheel so that it is on the ground 5 Connect the brake cable at the wheel hub and then at the front brake lever 6 Tighten the axle nut to the speci fied torque 7 Adjust the brake lever free play See...

Page 78: ...el axle and then in stall the washer and axle nut 3 Lower the front wheel so that it is on the ground 4 Tighten the axle nut to the speci fied torque 5 Push down hard on the handlebar several times to...

Page 79: ...sure that the drive chain adjust ing plates are installed with the punched sides facing to the outside and that the slot in the brake shoe plate fits over the retainer on the swingarm 2 Install the dr...

Page 80: ...should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yama...

Page 81: ...e the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start...

Page 82: ...on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic p...

Page 83: ...orbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system 4 To pr...

Page 84: ...tion of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will pr...

Page 85: ...e and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cove...

Page 86: ...on seat EN1032 ISO5008 TT R125LW Will not exceed 0 5 m s TT R125LWE Will not exceed 0 5 m s AUT BEL CHE DEU DNK ESP FIN FRA GBR GRC IRL ITA NLD NOR POL PRT SVN SWE ZAF Vibration on handlebar EN1032 I...

Page 87: ...4 0 875 Chassis Frame type Diamond Caster angle TT R125E 28 70 TT R125LW 28 50 TT R125LWE 28 50 Trail TT R125E 93 0 mm 3 66 in TT R125LW 107 0 mm 4 21 in TT R125LWE 107 0 mm 4 21 in Front tire Type Wi...

Page 88: ...Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 180 0 mm 7 09 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Whe...

Page 89: ...e identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to re...

Page 90: ...le Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment...

Page 91: ...H Handlebar switches 4 1 I Identification numbers 10 1 K Kickstarter 4 7 L Labels location 1 1 M Main switch 4 1 Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 2 Model...

Page 92: ...YAMAHA MOTOR DA AMAZ NIA LTDA 39C F8199 80 E0 Read this manual carefully before operating this vehicle TT R125 Z TT R125E Z TT R125LW Z TT R125LWE Z OWNER S MANUAL PRINTED IN BRAZIL IM AM 20 0 E AN 1...

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