Yamaha TT-R110E Owner'S Manual Download | Manualshive

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10.0–20.0 mm (0.39–0.79 in)

UB5181E0.book Page 19 Monday, April 6, 2015 9:22 AM

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Summary of Contents for TT-R110E

Page 1: ...ANLEITUNG Read this manual carefully before oper ating this vehicle Il convient de lire attentivement ce manuel avant la première utilisation du véhicule Bitte lesen Sie diese Bedienungsanlei tung sorgfältig durch bevor Sie das Fahr zeug in Betrieb nehmen TT R110E MOTORCYCLE MOTO MOTORRAD ...

Page 2: ...DIC183 Original instructions Notice originale Originalbetriebsanleitung PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ AUF RECYCLINGPAPIER GEDRUCKT PRINTED IN JAPAN 2015 04 0 6 1 CR E F G ...

Page 3: ...Read this manual carefully before oper ating this vehicle OWNER S MANUAL TT R110E MOTORCYCLE TT R110E TT R110EG B51 28199 81 E0 UB5181E0 book Page 1 Monday April 6 2015 9 22 AM ...

Page 4: ...uirements of Directive 2006 42 EC If applicable and to the other relevant Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Authorized Representative YAMAHA MOTOR E...

Page 5: ...vancements in product design and quality There fore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWA10032 Please read this manual carefully and completely before operating this mo torcycl...

Page 6: ...y determine that the child has the ability to operate the motorcycle safely Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as well as the expertise of the operator Every operator should know the following requirements before riding this motorcycle He or she should Obtain thorough instructions from a competent source on all...

Page 7: ... A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer TT R110E TT R110EG OWNER S MANUAL 2015 by Yamaha Motor Co Ltd 1st edition March 2015 All rights reserved Any reprinting...

Page 8: ...he spark plug 7 7 Engine oil 7 8 Cleaning the air filter element 7 10 Cleaning the spark arrester 7 12 Adjusting the carburetor 7 13 Adjusting the engine idling speed 7 13 Checking the throttle grip free play 7 14 Valve clearance 7 15 Tires 7 15 Spoke wheels 7 17 Adjusting the clutch free play 7 17 Adjusting the brake lever free play 7 18 Adjusting the brake pedal free play 7 19 Checking the shift...

Page 9: ...ents Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Index 11 1 UB5181E0 book Page 2 Monday April 6 2015 9 22 AM ...

Page 10: ...y contain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer For Canada 1 2 3 5 6 7 8 4 UB5181E0 book Page 1 Monday April 6 2015 9 22 AM ...

Page 11: ... pressure should be set as follows FRONT REAR 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi 3RV 21668 B0 INFORMATION SUR LES PNEUS La pression des pneus à froid doit normalement être réglée comme suit AVANT ARRIERE 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi 1 3 4 2 UB5181E0 book Page 2 Monday April 6 2015 9 22 AM ...

Page 12: ...mage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE VÉHICULE EST UNE MOTOCYCLETTE À USAGE RESTREINT DONT L USAGE N EST PAS DESTINÉ AUX VOIES PUBLIQUES 3PT 2416E 10 3PT 2118K A1 5 7 8 6 UB5181E0 book Page 3 Monday April 6 2015 9 22 AM ...

Page 13: ...Location of important labels 1 4 1 For Europe 4 1 2 5 3 UB5181E0 book Page 4 Monday April 6 2015 9 22 AM ...

Page 14: ... 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 4AA 22259 40 5B6 2156A 10 TT R110E 5 4 kW 72 kg 5B6 2816R 00 5B6 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2015 EN16029 1 2 4 5 3 UB5181E0 book Page 5 Monday April 6 2015 9 22 AM ...

Page 15: ...e gear Use from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Adult supervision required for children Never use on paved roads Never carry passengers This unit contains high pressure nitrogen gas Mishandling can cause an explosion Do not incinerate puncture or open UB5181E0 book Page 6 Monday April 6 2015 9 22 AM ...

Page 16: ...the tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction Turn off the main switch after riding to avoid draining the battery UB5181E0 book Page 7 Monday April 6 2015 9 22 AM ...

Page 17: ...Location of important labels 1 8 1 For Oceania and South Africa 1 3 2 UB5181E0 book Page 8 Monday April 6 2015 9 22 AM ...

Page 18: ...a and South Africa 4AA 22259 40 3PT 2118K A1 3RV 21668 A0 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi 1 3 2 UB5181E0 book Page 9 Monday April 6 2015 9 22 AM ...

Page 19: ...e to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed for off road use only therefore it is il legal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be il...

Page 20: ...the engine Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The ...

Page 21: ...to the motorcy cle as possible Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability Shifting weights can create a sud den imbalance Make sure that accessories are securely attached to the motorcycle before riding Check accessory mounts fre...

Page 22: ...y must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle Wind may at tempt to lift the motorcycle or the motorcycle may become unstable in cross winds Certain accessories can dis place the operator from his or her normal riding position This improper position limits the freedom of movement of the operator a...

Page 23: ... to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not ...

Page 24: ...uel cock page 4 7 2 Starter choke lever page 4 8 3 Fuse page 7 28 4 Battery page 7 27 5 Clutch adjusting screw page 7 17 6 Engine oil drain bolt page 7 8 7 Shift pedal page 4 2 8 Throttle stop screw page 7 13 UB5181E0 book Page 1 Monday April 6 2015 9 22 AM ...

Page 25: ...6 1 Spark arrester page 7 12 2 Seat page 4 9 3 Fuel tank cap page 4 3 4 Air filter element page 7 10 5 Spark plug cap page 7 7 6 Engine oil filler cap page 7 8 7 Brake pedal page 4 3 8 Kickstarter page 4 8 UB5181E0 book Page 2 Monday April 6 2015 9 22 AM ...

Page 26: ... EAU63401 Controls and instruments 1 2 3 4 5 1 Engine stop switch page 4 1 2 Main switch page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 14 UB5181E0 book Page 3 Monday April 6 2015 9 22 AM ...

Page 27: ...is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU1234H Handlebar switches Left Right EAU12661 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12713 Start switch Push this switc...

Page 28: ...ion The shift pedal is located on the left side of the motorcycle Neutral is at the bottom position EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip 1 Shift pedal 1 1 Brake lever 1 UB5181E0 book Page 2 Monday April 6 2015 9 22 AM ...

Page 29: ...U13183 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clockwise WARNING EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Brake pedal 1 1 Fuel tank cap UB5181E0 book Page 3 Monday April 6 2015 9 22 AM ...

Page 30: ...teriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with ...

Page 31: ...ethanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems For Oceania and South Africa NOTICE ECA11401 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves a...

Page 32: ...14 Fuel tank breather hose Before operating the motorcycle Check the fuel tank breather hose connection Check the fuel tank breather hose for cracks or damage and replace it if necessary Make sure that the fuel tank breather hose is not blocked and clean it if necessary 1 Fuel tank breather hose 1 UB5181E0 book Page 6 Monday April 6 2015 9 22 AM ...

Page 33: ...the engine is not run ning ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling 1 Arrow mark positioned over OFF 1 Arrow mark positioned over ON 1 A...

Page 34: ...ove the lever in direction b to turn off the starter choke EAU37651 Kickstarter If the engine fails to start by pushing the start switch try to start it by using the kickstarter To start the engine fold out the kickstarter lever move it down lightly with your foot until the gears en gage and then push it down smoothly but forcefully 1 Starter choke lever 1 Kickstarter lever 1 UB5181E0 book Page 8 ...

Page 35: ...ssembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any wa...

Page 36: ...rly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU68810 Starting circuit cut off system The starting circuit cut off system pre vents starting when the transmission is in gear Periodically check the operation of the starting circuit cut off system accord ing to the following procedure TIP This chec...

Page 37: ... neutral position 7 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer WARNING If a malfunction is noted have a Yamaha dealer c...

Page 38: ...oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 8 Front brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 7 18 7 20 Rear brake Check operation Check pedal free play Adjust if necessary 7 19 7 20 Throttle grip Make sure that operation is smooth Check throttle grip free play If necessary have...

Page 39: ...ng point if necessary 7 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Engine stop switch Check operation 4 1 ITEM CHECKS PAGE UB5181E0 book Page 2 Monday April 6 2015 9 22 AM ...

Page 40: ... the engine stop switch is set to 3 Shift the transmission into the neutral position WARNING EWA14411 Be sure to shift the transmission into neutral before starting the engine Never ride with the sidestand down 4 Turn the starter choke on and completely close the throttle See page 4 8 5 Start the engine by pushing the start switch or by pushing the kickstarter lever down 6 When the engine is warm ...

Page 41: ... are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel NOTICE ECA15442 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engin...

Page 42: ...rtant to accustom the rider to the motorcycle during this time Please read the fol lowing information carefully Since the engine is brand new do not put an excessive load on it for the first 5 hours of operation The various parts in the engine wear and polish them selves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in ...

Page 43: ...ince the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB5181E0 book Page 4 Monday April 6 2015 9 22 AM ...

Page 44: ...maintain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clo...

Page 45: ...ormed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17312 Owner s tool kit The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such a...

Page 46: ...rk plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clear ance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather system Check ventilation hose for cracks or damage and drain any deposits Replace if necessary 6 Carburetor Check engine idling speed and starter operation Adjust if necessary 7 Exhaust system Check fo...

Page 47: ...n Adjust brake pedal free play and replace brake shoes if nec essary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 6 Wheel bearings Check bearings for smooth op eration Replace if necessary 7 Swingarm pivot bearings Check bearing assemblies for looseness Moderate...

Page 48: ... soap based grease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for oil leakage Replace if necessary 15 Shock absorber as sembly Check operation and for oil leakage Replace if necessary 16 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 17 Throttle grip Check operation Check throttle gr...

Page 49: ...stener screws and then take the panel off To install the panel 1 Place the panel in the original po sition and then install the bolts and the quick fastener screws 2 Install the seat Panel B To remove the panel 1 Remove the seat See page 4 9 2 Remove the bolt and then pull the panel off as shown To install the panel 1 Place the panel in the original po sition and then install the bolt 2 Install th...

Page 50: ...spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for ele...

Page 51: ...t be changed at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the engine oil filler ca...

Page 52: ...ended engine oil and then install and tighten the oil filler cap NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial en...

Page 53: ...y a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10432 NOTICE To avoid damaging the foam material handle it gently and carefully and do not twist or wring it ECA10512 6 Apply oil of the recommended type to the entire surface of the sponge material and then squeeze the excess oil out TIP The sponge material should ...

Page 54: ...Make sure that the spark plug lead is inserted into the guide as shown 9 Install the panel To clean the air filter check hose 1 Check the hoses at the bottom of the air filter case for accumulated dirt or water 2 If dirt or water is visible remove the hoses clean them and then reinstall them 1 Spark plug lead 2 Guide 1 1 2 1 Air filter check hose 1 UB5181E0 book Page 11 Monday April 6 2015 9 22 AM...

Page 55: ...terials to clean the spark arrester 1 Remove the tailpipe by removing the bolts and then pulling it out of the muffler 2 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe and inside of the tailpipe housing 3 Insert the tailpipe into the muffler and then install and tighten the bolts to the specified torque TIP Make sure...

Page 56: ... the engine EAU21363 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead 2 Start the engine and warm it up for several minutes at 1000 2000 r min while occ...

Page 57: ...21385 Checking the throttle grip free play The throttle grip free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it Engine idling speed 1600 1800 r min 1 Throttle grip free play 1 UB5181E0 book Page 14 Monday April 6 2015 9 22 AM ...

Page 58: ...area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA15371 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The t...

Page 59: ... ed below have been approved for this model by Yamaha WARNING EWA15542 Have a Yamaha dealer replace excessively worn tires Operat ing the motorcycle with exces sively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and exper...

Page 60: ... be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU44664 Adjusting the clutch free play The clutch free play must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Loosen the locknut ...

Page 61: ...ed as de scribed above 4 Fully turn the adjusting bolt at the brake lever in direction a to loos en the brake cable 5 Loosen the locknut at the brake shoe plate 6 To increase the brake lever free play turn the adjusting bolt at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting bolt in di rection b 7 Tighten the locknut at the brake shoe plate 8 Tighten th...

Page 62: ...n the adjusting nut in direction b WARNING EWA14821 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obtained as described have a Yamaha dealer make this ad justment EAU44821 Checking the shift pedal The operation of the shift pedal should be checked before each ride If opera tion is not smooth hav...

Page 63: ... chain slack should be checked before each ride and adjusted if necessary EAU22776 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as fo...

Page 64: ...ent marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut and both locknuts to the specified torques 4 Adjust the brake pedal free play See page 7 19 5 Make sure that the drive chain pullers are in the same position the drive chain slack is correct and the drive chain moves smoothly 1 Brake pedal free p...

Page 65: ...t in solvent 2 Spray Yamaha chain lubricant or other suitable chain lubricant on the entire chain making sure that all side plates and rollers have been sufficiently oiled EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is ...

Page 66: ...the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU43623 Checking and lubricating the brake lever The operation of the brake lever should be checked be...

Page 67: ...hould be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricant Lithium soap based grease...

Page 68: ...ck the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds...

Page 69: ... the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If t...

Page 70: ...rettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quick ly if the vehicle is equipped with op tional electrical acces...

Page 71: ...s blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Disconnect the battery coupler 3 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 4 Connect the battery coupler 5 Turn th...

Page 72: ...me in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24361 Front wheel EAU56491 To remove the front whee...

Page 73: ... Make sure that the slot in the brake shoe plate fits over the retainer on the fork leg 3 Insert the wheel axle from the right side and then install the washer and the axle nut 4 Lower the front wheel so that it is on the ground and then put the sidestand down 5 Tighten the axle nut to the speci fied torque 6 Adjust the brake lever free play See page 7 18 7 While applying the front brake push down...

Page 74: ...and the drive chain slack adjusting nut on both ends of the swingarm 4 Loosen the axle nut 5 Lift the rear wheel off the ground according to the procedure on page 7 29 6 Remove the axle nut washer and the drive chain puller at the left hand side then pull the wheel axle out together with the drive chain puller from the right hand side 1 Brake torque rod 2 Cotter pin 3 Brake torque rod bolt and nut...

Page 75: ...nd axle nut 4 Lower the rear wheel so that it is on the ground and then put the sidestand down 5 Install the brake rod onto the brake camshaft lever and then in stall the brake pedal free play ad justing nut onto the brake rod 6 Connect the brake torque rod to the brake shoe plate by installing the bolt and nut and then tighten the nut to the specified torque 7 Insert a new cotter pin 8 Adjust the...

Page 76: ...equire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and ...

Page 77: ...ions and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good 3 Ignition Wet Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check the vehicle Open the throttle halfway and operate the electric st...

Page 78: ...all appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including t...

Page 79: ...orcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quality plastic polishing compound af ter washing After normal...

Page 80: ... 8 Let the motorcycle dry completely before storing or covering it WARNING EWA14502 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the tires If necessary wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior NOTICE ECA10801 Apply spray oil and wax ...

Page 81: ...g and the fuel from deteriorating 5 Perform the following steps to protect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next...

Page 82: ...ace and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 7 27 TIP Make any necessary repairs before storing the motorcycle UB5181E0 book Page 5 Monday April 6 2015 9 22 AM ...

Page 83: ...ZE DEU DNK ESP FIN FRA GBR GRC IRL IT A NLD NOR POL PRT SVK SVN SWE Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Single cylinder Displacement 110 cm Bore stroke 51 0 54 0 mm 2 01 2 13 in Compression ratio 9 3 1 Starting system Electric starter and kickstarter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE SAE viscosity grades 10W 40 Recommended engine oil gra...

Page 84: ...cold tires Front 100 kPa 1 00 kgf cm 15 psi Rear 100 kPa 1 00 kgf cm 15 psi Front wheel Wheel type Spoke wheel Rim size 14x1 40 Rear wheel Wheel type Spoke wheel Rim size 12x1 60 Front brake Type Drum brake Operation Right hand operation Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 115...

Page 85: ...red Factors that in fluence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent processes and the length of time for which an operator is exposed to the noise Also the permis sible exposure level can vary from country This information however will enable the user of the machine to make ...

Page 86: ...tification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU36981 Model label ...

Page 87: ...Control Informa tion label For Canada The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Vehicle Emission Control Information label 1 UB5181E0 book Page 2 Monday April 6 2015 9 22 AM ...

Page 88: ...rication periodic 7 4 Maintenance emission control system 7 3 Matte color caution 8 1 Model label 10 1 P Panels removing and installing 7 6 Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 9 Shifting 6 2 Shift pedal 4 2 Shift pedal checking 7 19 Shock absorber assembly 4 9 Sidestand 4 10 Sidestand checking and lubricating 7 24 Spark arrester cleaning 7 12 Spark plug checking 7 7 Spec...

Page 89: ...UB5181E0 book Page 2 Monday April 6 2015 9 22 AM ...

Page 90: ...other vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS PRINTED ON RECYCLED P...

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