Yamaha TT-230RA Owner'S Manual Download Page 78

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INDEX

Air filter element, cleaning..................... 7-11

Battery................................................... 7-27
Brake and clutch levers, checking and

lubricating ........................................... 7-25

Brake fluid, changing ............................ 7-22
Brake fluid level, checking .................... 7-21
Brake lever.............................................. 4-2
Brake lever free play, checking............. 7-18
Brake pads and shoes, checking .......... 7-20
Brake pedal............................................. 4-3
Brake pedal, checking and

lubricating ........................................... 7-25

Brake pedal position and free play,

adjusting ............................................. 7-19

Cables, checking and lubricating .......... 7-24
Carburetor, adjusting ............................ 7-14
Care ........................................................ 8-1
Clutch lever ............................................. 4-2
Clutch lever free play, adjusting............ 7-18

Drive chain, cleaning and lubricating .... 7-23
Drive chain slack................................... 7-22

Engine break-in....................................... 6-3
Engine idling speed............................... 7-14
Engine oil and oil filter element ............... 7-8
Engine, starting a warm .......................... 6-2
Engine stop button .................................. 4-1

Front fork, checking .............................. 7-26
Fuel ......................................................... 4-3

Fuel cock ................................................ 4-5
Fuel tank breather hose.......................... 4-5
Fuel tank cap .......................................... 4-3
Fuse, replacing ..................................... 7-28

Handlebar switches ................................ 4-1

Identification numbers .......................... 10-1
Ignition switch ......................................... 4-1

Labels, location....................................... 1-1

Maintenance and lubrication, periodic .... 7-4
Maintenance, emission control system... 7-2
Maintenance record.............................. 10-3
Model label ........................................... 10-1

Noise regulation.................................... 10-2

Panel, removing and installing................ 7-7
Parking ................................................... 6-3
Part locations.......................................... 3-1

Starting and warming up a cold engine... 6-1
Starting circuit cut-off system .................. 4-9
Start switch..............................................4-1
Steering, checking.................................7-26
Storage....................................................8-3
Supporting the motorcycle .................... 7-29

Throttle cable free play, checking ......... 7-15
Throttle grip and cable, checking and

lubricating ........................................... 7-24

Tires ......................................................7-16
Troubleshooting .................................... 7-32
Troubleshooting chart ...........................7-33

Valve clearance..................................... 7-15
Vehicle identification number ................ 10-1

Warranty, extended...............................10-6
Warranty, limited ...................................10-4
Wheel bearings, checking ..................... 7-27
Wheel (front) ......................................... 7-30
Wheel (rear) .......................................... 7-31
Wheels ..................................................7-17

U1C617E0.book Page 1 Wednesday, April 14, 2010 10:27 AM

Summary of Contents for TT-230RA

Page 1: ...PRINTED IN BRAZIL 04 2010 E YAMAHA MOTOR DA AMAZÔNIA LTDA 1C6 F8199 1 Read this manual carefully before operating this vehicle TT R230 LIT 11626 24 03 A 7 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1C617E0 book Page 1 Wednesday April 14 2010 10 27 AM ...

Page 3: ...tain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies...

Page 4: ...y all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1C617E0 book Page 1 We...

Page 5: ...Motor da Amazônia Ltda 1st edition June 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amazônia Ltda is expressly prohibited Printed in Brazil P N LIT 11626 24 03 U1C617E0 book Page 2 Wednesday April 14 2010 10 27 AM ...

Page 6: ... the spark plug 7 7 Engine oil and oil filter element 7 8 Cleaning the air filter element 7 11 Cleaning the spark arrester 7 13 Adjusting the carburetor 7 14 Adjusting the engine idling speed 7 14 Checking the throttle cable free play 7 15 Valve clearance 7 15 Tires 7 16 Spoke wheels 7 17 Adjusting the clutch lever free play 7 18 Checking the brake lever free play 7 18 Adjusting the brake pedal po...

Page 7: ...ORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation 10 2 Maintenance record 10 3 YAMAHA MOTOR CORPORATION U S A OFF ROAD MOTORCYCLE LIMITED WARRANTY 10 4 YAMAHA EXTENDED SERVICE Y E S 10 6 U1C617E0 book Page 2 Wednesday April 14 2010 10 27 AM ...

Page 8: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer U1C617E0 book Page 1 Wednesday April 14 2010 10 27 AM ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 U1C617E0 book Page 2 Wednesday April 14 2010 10 27 AM ...

Page 10: ...y therefore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This motorcycle is designed to car ry the operator only No passen gers The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Man...

Page 11: ...ves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns Avoid Carbon Monoxide Poisoning...

Page 12: ...design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories that would impair the performance of your motorcycle Carefully inspect the accessory before using it...

Page 13: ...ck that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the fram...

Page 14: ...DESCRIPTION 3 1 3 EAU10410 Left view 1 Fuel cock page 4 5 2 Starter choke knob page 4 6 3 Air filter element page 7 11 4 Shift pedal page 4 2 U1C617E0 book Page 1 Wednesday April 14 2010 10 27 AM ...

Page 15: ...0 Right view 1 Fuse page 7 28 2 Battery page 7 27 3 Shock absorber assembly spring preload adjusting nut page 4 7 4 Engine oil filter element page 7 8 5 Brake pedal page 4 3 U1C617E0 book Page 2 Wednesday April 14 2010 10 27 AM ...

Page 16: ...ontrols and instruments 1 Clutch lever page 4 2 2 Engine stop switch page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 15 6 Fuel tank cap page 4 3 U1C617E0 book Page 3 Wednesday April 14 2010 10 27 AM ...

Page 17: ...electrical systems are off EAU12348 Handlebar switches Left Right EAU12670 ENGINE STOP button Hold this button pushed until the engine stops in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine 1 Engine stop swit...

Page 18: ...lutch switch which is part of the start ing circuit cut off system See page 4 9 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front b...

Page 19: ...nk WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of ...

Page 20: ...arts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenanc...

Page 21: ...uel cock supplies fuel from the tank to the carburetor while filtering it al so The fuel cock has three positions OFF With the lever in this position fuel will not flow Always return the lever to this position when the engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES 1 Fuel tank breather hose 1 Arrow mar...

Page 22: ...cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke EAU13960 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Insert the projections on the front of the seat into the seat holders as shown 1 Starter choke kno...

Page 23: ...oad and thereby harden the suspension turn the adjusting nut in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting nut in direction b The spring preload setting is deter mined by measuring distance A shown in the illustration The short er distance A is the lower the spring preload the longer distance A is the higher the spring preload Use the special ...

Page 24: ... gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU37490 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the v...

Page 25: ...tch and the neutral switch prevents starting when the transmission is in gear and the clutch lever is not pulled Periodically check the operation of the starting circuit cut off system according to the following procedure TIP This check is most reliable if performed with a warmed up engine U1C617E0 book Page 9 Wednesday April 14 2010 10 27 AM ...

Page 26: ...INSTRUMENT AND CONTROL FUNCTIONS 4 10 4 U1C617E0 book Page 10 Wednesday April 14 2010 10 27 AM ...

Page 27: ...amaha dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 3 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 8 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free pl...

Page 28: ...n Lubricate if necessary 7 22 7 23 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 16 7 17 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 25 Sidestand Make sure that op...

Page 29: ...urn the fuel cock lever to ON 2 Push the ignition switch to set it to ON 3 Shift the transmission into the neu tral position 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to pres...

Page 30: ...n press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmis...

Page 31: ...2 throttle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one set throttle position 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the engine freely through the gears but do not use full throttle at any time After break in Avoid prolonged full throttle operation Vary the e...

Page 32: ...le using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carb...

Page 33: ... 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys tem Check ventilation hose for cracks or damage and drain any deposits Replace if neces...

Page 34: ...n Check engine oil level and for leakage No ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS 1000 km 600 mi or 1 month or 30 hours 3000 km 1800 mi or 6 months or 90 hours 5000 km 3000 mi or 12 months or 150 hours U1C617E0 book Page 3 Wednesday April 14 2010 10 27 AM ...

Page 35: ...urs 5000 km 3000 mi or 12 months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation fluid level and for fluid leakage Replace brake pads Whenever worn to the limit 3 Rear brake Check operation Adjust brake pedal free play and replace brake shoes if necessary 4 Brake hoses Check for cracks or damage Replace Every 4 years 5 Wheels Check runout spoke tightness and...

Page 36: ... Apply lithium soap based grease lightly 14 Clutch lever pivot shaft Apply lithium soap based grease all purpose grease lightly 15 Shift pedal pivot shaft Apply lithium soap based grease all purpose grease lightly 16 Sidestand pivot Check operation Apply lithium soap based grease lightly 17 Front fork Check operation and for oil leakage Replace if necessary 18 Shock absorber assem bly Check operat...

Page 37: ... fluid Replace the brake hoses every four years and if cracked or damaged 20 Control cables Apply Yamaha chain and cable lube or engine oil thor oughly 21 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable No ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS 1000 km 600 mi or 1 month ...

Page 38: ...posits will cause any spark plug to slowly erode it should be removed and checked in ac cordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine The porcelain insulator around the cen ter electrode of the spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally If the spar...

Page 39: ...uld be checked before each ride In addition the oil must be changed and the oil filter ele ment cleaned at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and th...

Page 40: ... bolt and drain bolt to drain the oil from the crankcase NOTICE When removing the engine oil drain bolt the O ring compression spring and oil strainer will fall out Take care not to lose these parts ECA11001 5 Remove the oil filter element drain bolt to drain the oil from the oil filter element TIP Skip steps 5 9 if the oil filter element is not being cleaned 6 Remove the oil filter element cover ...

Page 41: ... oil filler bolt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERV...

Page 42: ...urn the engine off immediately so it will not seize If this occurs have a Yamaha dealer repair the vehicle After checking the oil pressure tighten the bleed bolt to the specified torque EAUW0633 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you ar...

Page 43: ...do not twist or wring it ECA10511 6 Apply oil of the recommended type to the entire surface of the sponge material and then squeeze the ex cess oil out TIP The sponge material should be wet but not dripping 7 Pull the sponge material over the air filter element frame 8 Install the washer and wing nut and then insert the air filter ele ment into the air filter case NOTICE Make sure that the air fil...

Page 44: ...o touching exhaust components Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the spark arrester 1 Remove the tailpipe by removing the bolts and then pulling it out of the muffler 2 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark ar rester portion of the ta...

Page 45: ...out sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21362 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead...

Page 46: ...the inner edge of the throttle grip Periodi cally check the throttle cable free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and...

Page 47: ...overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If a tire tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer re place the tire immediately Tire information This motorcycle is equipped with spoke wheels and tube tires WA...

Page 48: ... with tubeless tires Do not attempt to use tubeless tires on this model To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not atte...

Page 49: ...ease the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in direction b 7 Tighten the locknut at the clutch cable 8 Tighten the locknut at the clutch le ver and then slide the rubber cov er to its original position EAU37913 Checking the brake lever free play There should be no free play at the brake l...

Page 50: ... necessary adjust it as follows 1 Loosen the locknut at the brake pedal 2 To raise the brake pedal turn the adjusting bolt in direction a To lower the brake pedal turn the ad justing bolt in direction b 3 Tighten the locknut WARNING EWA11230 After adjusting the brake pedal posi tion the brake pedal free play must be adjusted Brake pedal free play The brake pedal free play should mea sure 20 0 30 0...

Page 51: ...ded with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes The rear brake is provided...

Page 52: ...mended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance TIP If DOT 4 is not available DOT 3 can be used Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly low...

Page 53: ...drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Move the rear wheel by pushing the motorcycle to locate the tight est portion of the drive chain and then measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAUW0661 To adjust the drive chain slack 1 Loosen the brake pedal free play ad...

Page 54: ...e it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10583 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers...

Page 55: ...le to prevent unsafe conditions EWA10711 EAU23113 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber boot Make sure that the boot is securely installed Even t...

Page 56: ...ubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss o...

Page 57: ...t fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a ...

Page 58: ...NOTICE ECA10620 Never attempt to remove the battery cell seals as this would permanent ly damage the battery WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with...

Page 59: ...CA16302 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly con nected...

Page 60: ...intenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear w...

Page 61: ... has been removed to gether with the brake disc oth erwise the brake pads will be forced shut ECA11071 EAUW0560 To install the front wheel 1 Lift the wheel up between the fork legs TIP Make sure that there is enough space between the brake pads before insert ing the brake disc into the caliper 2 Insert the wheel axle and then in stall the washer and axle nut 3 Lower the front wheel so that it is o...

Page 62: ... Push the wheel forward and then remove the drive chain from the rear sprocket TIP The drive chain does not need to be disassembled in order to remove and install the wheel 7 Remove the wheel EAU25762 To install the rear wheel 1 Insert the wheel axle from the left hand side TIP Make sure that the drive chain adjust ing plates are installed with the punched sides facing to the outside and that the ...

Page 63: ...roubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi...

Page 64: ... the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good...

Page 65: ...on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be tho...

Page 66: ...rbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove any remaining dirt ...

Page 67: ...ion of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteri...

Page 68: ... and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in...

Page 69: ...tity Without oil filter element replacement 1 00 L 1 06 US qt 0 88 Imp qt With oil filter element replacement 1 10 L 1 16 US qt 0 97 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 8 0 L 2 11 US gal 1 76 Imp gal Fuel reserve amount 1 8 L 0 48 US gal 0 40 Imp gal Carburetor Type quantity Y26P x 1 Spark plug s Manufacturer model NGK DR...

Page 70: ...size 18x1 85 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 240 0 mm 9 45 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 220 0 mm...

Page 71: ... identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26460 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This ...

Page 72: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Ex...

Page 73: ...51 Maintenance record Have a Yamaha dealer complete this record when the motorcycle is serviced Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1C617E0 book Page 3 Wednesday April 14 2010 10 27 AM ...

Page 74: ...t time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warran ty from the original purchaser to any subsequent purchaser s it is imperative that the motorcycle be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10...

Page 75: ...CONSUMER INFORMATION 10 5 10 U1C617E0 book Page 5 Wednesday April 14 2010 10 27 AM ...

Page 76: ... repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing p...

Page 77: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1C617E0 book Page 7 Wednesday April 14 2010 10 27 AM ...

Page 78: ... 10 1 Ignition switch 4 1 L Labels location 1 1 M Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 2 Maintenance record 10 3 Model label 10 1 N Noise regulation 10 2 P Panel removing and installing 7 7 Parking 6 3 Part locations 3 1 S Safety information 2 1 Seat 4 6 Shifting 6 2 Shift pedal 4 2 Shock absorber assembly adjusting 4 7 Sidestand 4 8 Sidestand checking and...

Page 79: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 80: ...PRINTED IN BRAZIL 04 2010 E YAMAHA MOTOR DA AMAZÔNIA LTDA 1C6 F8199 1 Read this manual carefully before operating this vehicle TT R230 LIT 11626 24 03 A 7 ...

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