Yamaha TRACER MTT850D Owner'S Manual Download Page 15 | Manualshive

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Description

2-3

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EAU10431

Controls an

d

instruments

1

2

7

8,9

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10

6

5

3

4

1. Clutch lever (page 3-25)
2. Left handlebar switches (page 3-3)
3. Auxiliary DC jack (page 3-43)
4. Instrument panel (page 3-5, 3-11)
5. Front brake fluid reservoir (page 6-21)
6. Right handlebar switches (page 3-3)
7. Brake lever (page 3-26)
8. Throttle grip (page 6-16)

9. Grip warmer (page 3-14)
10.Main switch/steering lock (page 3-2)

UB1JE1E0.book Page 3 Thursday, October 11, 2018 10:43 AM

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Summary of Contents for TRACER MTT850D

Page 1: ...DIC183 MTT850D OWNER S MANUAL Read this manual carefully before operating this vehicle B1J 28199 E2 English E ...

Page 2: ...4 53 EU The full text of the EU declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 134 2 kHz The maximum radio frequency power 49 0 dBμV m Manufacturer YAMAHA MOTOR ELECTRONICS Co Ltd 1450 6 Mori Mori machi Shuchi Gun Shizuoka 437 0292 Japan Importer YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk 1117 ZN Sch...

Page 3: ...n addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent p...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Page 5: ...NUAL 2020 by Yamaha Motor Co Ltd 1st edition August 2019 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan UB1JE2E0 book Page 2 Tuesday August 6 2019 5 23 PM ...

Page 6: ...circuit cut off system 3 45 For your safety pre operation checks 4 1 Operation and important riding points 5 1 Starting the engine 5 1 Shifting 5 2 Tips for reducing fuel consumption 5 4 Engine break in 5 4 Parking 5 5 Periodic maintenance and adjustment 6 1 Tool kit 6 2 Periodic maintenance charts 6 3 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubricati...

Page 7: ... Checking the steering 6 29 Checking the wheel bearings 6 29 Battery 6 30 Replacing the fuses 6 31 Vehicle lights 6 33 Replacing a turn signal light bulb 6 33 Replacing the license plate light bulb 6 34 Troubleshooting 6 35 Troubleshooting charts 6 36 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 ...

Page 8: ... Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize...

Page 9: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not s...

Page 10: ...cle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo m...

Page 11: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Caref...

Page 12: ... Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that are ...

Page 13: ...ge 6 31 4 Storage compartment page 3 38 5 Tool kit page 6 2 6 Seat lock page 3 34 7 Spring preload adjuster page 3 41 8 Rebound damping force adjuster page 3 41 9 Shift pedal page 3 26 10 Engine oil drain bolt page 6 11 11 Engine oil filter cartridge page 6 11 UB1JE1E0 book Page 1 Thursday October 11 2018 10 43 AM ...

Page 14: ...mping force adjuster page 3 39 4 Spring preload adjuster page 3 39 5 Compression damping force adjuster page 3 39 6 Headlight page 6 33 7 Fuses page 6 31 8 Coolant reservoir page 6 14 9 Engine oil level check window page 6 11 10 Engine oil filler cap page 6 11 11 Brake pedal page 3 27 UB1JE1E0 book Page 2 Thursday October 11 2018 10 43 AM ...

Page 15: ...itches page 3 3 3 Auxiliary DC jack page 3 43 4 Instrument panel page 3 5 3 11 5 Front brake fluid reservoir page 6 21 6 Right handlebar switches page 3 3 7 Brake lever page 3 26 8 Throttle grip page 6 16 9 Grip warmer page 3 14 10 Main switch steering lock page 3 2 UB1JE1E0 book Page 3 Thursday October 11 2018 10 43 AM ...

Page 16: ...Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can still be used to star...

Page 17: ...y cannot be removed TIP The headlight s will turn on when the engine is started To prevent battery drain do not leave the key in the on position without the engine running EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of ...

Page 18: ...er electri cal systems are off The key can be re moved The steering must be locked before the key can be turned to NOTICE ECA20760 Using the hazard or turn signal lights for an extended length of time may cause the battery to discharge EAU66055 Handlebar switches Left 1 Push 2 Turn 1 2 1 Drive mode switch MODE 2 TCS switch 3 Cruise control switches 4 Hazard switch 5 Horn switch 6 Turn signal switc...

Page 19: ...tch To crank the engine with the starter set this switch to and then push the switch down towards See page 5 1 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU66010 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard li...

Page 20: ... The MENU screen can be ac cessed by long pushing the wheel switch except when the grip warmer display is selected or the fuel tripmeter F TRIP is dis played See page 3 11 for more informa tion on the main screen and its functions See page 3 15 for more informa tion on the MENU screen and how to make setting changes EAU4939G Indicator lights and warning lights EAU11032 Turn signal indicator lights...

Page 21: ... check the vehi cle EAU58532 ABS warning light In normal operation the ABS warning light comes on when the vehicle is turned on and goes off after traveling at a speed of 10 km h 6 mi h or higher If the ABS warning light does not come on when the vehi cle is turned on does not go off after traveling 10 km h 6 mi h comes on or flashes while riding then the ABS 3 27 may not work cor rectly If any of...

Page 22: ...ted in the immobilizer system the immobilizer system indica tor light will flash in a pattern have a Yamaha dealer check the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by transponder interference If this occurs try the following 1 Make sure there are no other im mobilizer keys close to the main switch Other ...

Page 23: ...ding in 4th 5th or 6th gear at speeds between about 50 km h 31 mi h and 160 km h 100 mi h WARNING EWA16341 Improper use of the cruise con trol system may result in loss of control which could lead to an accident Do not activate the cruise control system in heavy traffic poor weather conditions or among winding slippery hilly rough or gravel roads When traveling uphill or down hill the cruise contr...

Page 24: ...1 2 mi h Hold ing the RES or SET side of the cruise control setting switch down will increase or decrease the speed contin uously until the switch is released You can also manually increase your traveling speed using the throttle After you have accelerated you can set a new cruising speed by pushing the SET side of the setting switch If you do not set a new cruising speed when you return the throt...

Page 25: ...ol system will auto matically become deactivated under the following conditions The cruise control system is not able to maintain the set cruising speed Wheel slip or wheel spin is detect ed If the traction control system has not been turned off the trac tion control system will work The start engine stop switch is set to the position The engine stalls The sidestand is lowered When traveling with ...

Page 26: ...y Grip warmer display QS indicator Clock Revolution peak hold indicator Eco indicator Fuel level warning icon Engine oil warning icon Coolant temperature warning icon TIP This model uses a thin film transistor liquid crystal display TFT LCD for good contrast and readability in vari ous lighting conditions However due to the nature of this technology it is normal for a small number of pixels to be ...

Page 27: ...the fuel tank The display seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the last segment starts flashing and the fuel level warning icon comes on refuel as soon as possible TIP If all the fuel meter display segments flash repeatedly have a Yamaha deal er check the related circuits Clock The clock uses a 12 hour time system Information display Th...

Page 28: ...ght and by the transmission gear display Revolution peak hold indicator This small bar momentarily appears within the tachometer to mark the most recent peak r min speed of the engine TIP The indicator comes on momentarily only if the peak engine speed is 7000 r min or higher QS indicator When the key is turned to ON the quick shift system page 3 26 turns on and this indicator comes on TIP If a pr...

Page 29: ...nfirm the setting TIP Each grip warmer setting can be fine tuned in Grip Warmer Setting see page 3 23 NOTICE ECA17932 Be sure to wear gloves when using the grip warmers Do not use the grip warmers in warm weather If the handlebar grip or throttle grip becomes worn or dam aged stop using the grip warm ers and replace the grips Warning icons Coolant temperature warning This icon comes on if the cool...

Page 30: ...creen and its modules Long push press and hold the wheel switch for one second to access the MENU screen or exit MENU entirely Select rotate the wheel switch up or down to highlight the desired module or setting item and then short push the wheel switch briefly press the wheel switch inward to confirm the selection Triangle mark certain setting screens have an upward pointing trian gle mark item S...

Page 31: ...aintenance 2 Select the item you want to reset 3 Long push the wheel switch to re set the item TIP Maintenance item names cannot be changed Unit This module allows you to switch the display between kilometers and miles When using kilometers the fuel con sumption units can be changed be tween km L or L 100km When using miles MPG will be available To set the distance or fuel consump tion units 1 Fro...

Page 32: ...omatically change the display between its day and night settings The photo sensor also con trols a subtle automatic brightness ad justment function within both the day and night modes to suit ambient light conditions To set the wallpaper 1 From the MENU screen select Wallpaper 2 Select the mode you want to ad just select DAY for daytime dis play settings or NIGHT for nighttime display settings 12 ...

Page 33: ...ay WHITE Wallpaper km h GPS 12 00 BLACK Display Description Set the shift indicator pat tern to ON Flash or OFF and adjust at what r min the indicator will come on and go off Adjust the brightness of the shift indicator Set the tachometer color display to ON or OFF and adjust at what r min the tachometer will be green and orange Set the tachometer revolu tion peak hold indicator to ON or OFF Shift...

Page 34: ...ch to adjust the setting Short push the wheel switch to confirm the setting and exit Tach IND Setting This module allows you to turn the ta chometer color display on or off When turned off the tachometer will display all r min levels below the red zone in 1000 r min 12 00 Shift IND Setting IND Mode IND Start IND Stop ON 6000 r min 12000 r min km h Shift Indicator 1000 r min 12 00 Shift IND Setting...

Page 35: ... start setting range 5000 11300 r min 6 Select Tach IND 2nd 12 00 Shift Indicator km h Tach IND Setting Shift IND Setting Peak Rev IND Setting Shift IND Brightness 1000 r min 12 00 km h Shift Indicator Tach IND Setting IND Mode ON 5000 r min 8000 r min Tach IND 1st Tach IND 2nd 1000 r min 12 00 km h Shift Indicator Tach IND Setting IND Mode ON 5000 r min 8000 r min Tach IND 1st Tach IND 2nd 1000 r...

Page 36: ...lows you to set how the information display items like TRIP 1 ODO C TEMP etc are grouped on the main screen There are four display groups To set the display groups 1 From the MENU screen select Display Setting 1000 r min 12 00 km h Shift Indicator Tach IND Setting IND Mode ON 5000 r min 8000 r min Tach IND 1st Tach IND 2nd 1000 r min 12 00 km h Shift Indicator Tach IND Setting IND Mode ON 5000 r m...

Page 37: ...mption 6 Select 1 2 to set the remaining DISPLAY 1 group item 7 Select the triangle symbol to exit To set the other display groups repeat from step 3 Brightness This module allows you to adjust the general brightness level of the display screen To set the brightness 1 From the MENU screen select Brightness 12 00 MENU km h Brightness Display Setting Shift Indicator Wallpaper Unit Maintenance Displa...

Page 38: ...vel for another grip warmer setting re peat from step 2 or select the tri angle symbol to exit this module Clock This module allows you to set the clock To set the clock 1 From the MENU screen select Clock 12 00 MENU km h Brightness Display Setting Shift Indicator Wallpaper Unit Maintenance Brightness 12 00 km h Brightness 2 12 00 MENU km h All Reset Clock Grip Warmer Setting Brightness Display Se...

Page 39: ...e MENU screen All Reset This module contains the all reset func tion which resets everything except the odometer and clock to its factory preset or default setting Select YES to reset all items After se lecting YES all items will be reset and the display will automatically return to the MENU screen 12 00 MENU km h All Reset Clock Grip Warmer Setting Brightness Display Setting Shift Indicator Clock...

Page 40: ... Mode A offers a sportier engine re sponse in the low to mid speed range compared to mode STD Mode B Mode B offers response that is somewhat less sharp compared to mode STD for riding situations that require especially sensitive throttle op eration EAU12822 Clutch lever The clutch lever is located on the left side of the handlebar To disengage the clutch pull the lever toward the handlebar grip To...

Page 41: ... al low the upshift to occur TIP The quick shift system operates when traveling at least 20 km h 12 mi h with an engine speed of 2300 r min or higher and only when accelerating It does not operate when the clutch lever is pulled EAU26826 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equi...

Page 42: ...or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noi...

Page 43: ...ue to excessive speed when entering turns when accelerating hard at a sharp lean angle or while braking and cannot prevent front wheel slip ping As with any vehicle approach surfaces that may be slippery with caution and avoid especially slip pery surfaces The indicator light flashes when traction control has engaged You may notice slight changes in engine and ex haust sounds when the system has e...

Page 44: ...e sure to stop the vehicle before making any setting changes to the traction control system Changing settings while riding can distract the operator and increase the risk of an accident TCS settings can be changed only when the vehicle is stopped and the throttle closed Push the TCS switch to change the TCS setting to TCS 1 and push the TCS switch to change the TCS setting to TCS 2 Push the TCS sw...

Page 45: ...ng light EAU13076 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap With the key still inserted in the lock push down the fuel tank cap Turn the key 1 4 turn counterclockwise remove it and then close the lock cover 1 Trac...

Page 46: ... such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE...

Page 47: ...premium unleaded gas oline with a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce mainte nance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10...

Page 48: ...vent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a b...

Page 49: ...in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the cap then push the rider seat lock lever located under the back of the rider seat to the left as shown and then pull the seat off To install the rider seat 1 Install the cap with the arrow mark facing forward 2 Insert the projection on the front of the rider seat into the seat holder as shown and ...

Page 50: ...e rider seat height is set to the low position To change to the high position 1 Remove the passenger seat and rider seat 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Install the rider seat height posi tion adjuster by inserting the front projections into the grommets 1 Projection 2 Seat holder 2 1 1 Low position 2 High position 2 1 1 Rider seat height position adjuster ...

Page 51: ...ssenger seat and rider seat 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Install the rider seat height posi tion adjuster by inserting the rear projections into the grommets 4 Insert the projection on the front of the rider seat into seat holder A as shown 1 Projection 2 Seat holder B for high position 2 1 2 1 Projection 2 H position slot 1 2 1 Rider seat height positio...

Page 52: ...ve the passenger seat 2 Pass the helmet holding cable through the buckle on the helmet strap as shown and then hook the cable loops over the helmet hold er 3 Place the helmet on the right side of the vehicle and then install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident EWA10162 To release t...

Page 53: ... and slide the windshield up or down Release the lock lever when finished TIP Make sure the windshield and lock le ver are properly secured before riding EAU39612 Adjusting the headlight beams The headlight beam adjusting knobs are used to raise or lower the height of the headlight beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming dr...

Page 54: ...ont fork leg with a com pression damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt ...

Page 55: ...ustments are ineffective and may damage the suspension Compression damping force The compression damping force is ad justed on the left front fork leg only To increase the compression damping force and thereby harden the com pression damping turn the adjusting screw in direction a To decrease the compression damping force and there by soften the compression damping turn the adjusting screw in dire...

Page 56: ...k absorber assembly is equipped with a spring preload adjust ing knob and a rebound damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting knob in direction a To decrease the spring preload and there by soften the su...

Page 57: ...pension WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure ...

Page 58: ...d off and the load must never exceed 24 W 2 A otherwise the fuse may blow or the battery may discharge To use the auxiliary DC jack 1 Turn the main switch off 2 Remove the auxiliary DC jack cap 3 Turn the accessory off 4 Insert the accessory plug into the auxiliary DC jack 5 Turn the main switch on and start the engine See page 5 1 6 Turn the accessory on WARNING EWA14361 To prevent electrical sho...

Page 59: ...tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been desi...

Page 60: ...the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check this system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 3 2 and 3 3 for switch operation information UB1JE1E0 book Page 45 Thursday October 11 2018 10 43 AM ...

Page 61: ...s stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand...

Page 62: ...owing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 3 31 3 33 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 11 Coolant Check coolant level in reservoir If necessary add recom...

Page 63: ... free play and lubricate ca ble and grip housing 6 16 6 26 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 23 6 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 16 6 19 Brake and shift pedals Make sure that...

Page 64: ...ghtened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 44 ITEM CHECKS PAGE UB1JE1E0 book Page 3 Thursday October 11 2018 10 43 AM ...

Page 65: ... crank when pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU84361 Starting the engine Under normal conditions shift the transmission into neutral before start ing the engine To start the engine with the transmission in gear the sidestand must be up and the clut...

Page 66: ...wn in the il lustration TIP To shift the transmission into the neutral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it This model is equipped with a quick shift system See page 3 26 NOTICE ECA23990 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycl...

Page 67: ...cle decelerates shift to a lower gear 3 When the engine is about to stall or runs roughly pull the clutch le ver in use the brakes to slow the motorcycle and continue to downshift as necessary 4 Once the motorcycle has stopped the transmission can be shifted into the neutral position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper brak...

Page 68: ...fully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17094 0 1000 km 0 600 mi Avoid prolonged operation above 5600 r min NOTICE...

Page 69: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB1JE1E0 book Page 5 Thursday October 11 2018 10 43 AM ...

Page 70: ...rforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drum...

Page 71: ...e intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 1 1 UB1JE1E0 book Page 2 Thursday October 11 2018 10 43 AM ...

Page 72: ...EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 240...

Page 73: ...ssary 7 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi UB1JE1E0 book Page 4 Thursday October 11 2018 10 43 AM ...

Page 74: ...0 mi 3 Clutch Check operation Adjust 4 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check tr...

Page 75: ...y repack with lithium soap based grease 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Brake lever pivot shaft Lubricate with silicone grease 16 Brake pedal pivot shaft Lubricate with lithium soap based grease 17 Clutch lever pivot shaft Lubricate with lithium soap based grease 18 Shift pedal pivot shaft Lubricate with lithium soap based grease 19 Sidestand...

Page 76: ...Check operation 24 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 25 Engine oil filter car tridge Replace 26 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600...

Page 77: ... replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 29 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip hous ing cable and grip warmer wire 30 Lights signals and switches Check operation Adju...

Page 78: ...To remove the panel 1 Remove the quick fastener screws and then pull the panel outward and slide it downward as shown 2 Disconnect the turn signal light lead coupler To install the panel 1 Connect the turn signal light lead coupler 2 Place the panel in the original po sition and then install the quick fastener screws 1 Panel A 1 1 Quick fastener screw 1 Panel A 2 Quick fastener screw 1 2 1 1 Turn ...

Page 79: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 80: ...ives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase To check the engine oil level 1 After warming up the engine wait a few minutes for the oil level to settle for an accurate reading 2 With the vehicle on a level surface hold it...

Page 81: ...ine oil filler cap and then the engine oil drain bolt and gasket TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 6 Install the ...

Page 82: ...malube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the ...

Page 83: ... voir cap Never attempt to re move the radiator cap when the engine is hot EWA15162 4 Add coolant to the maximum level mark NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not...

Page 84: ...pt to remove the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling s...

Page 85: ...is cold EAU64412 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted ...

Page 86: ...ng the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its opti...

Page 87: ...e tires list ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rel atively poor grip on certain road surfaces u...

Page 88: ...oor performance adverse han dling characteristics and a short ened tire life EAU22083 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To decrease the clutch lever free play turn the...

Page 89: ... Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake light switches The brake light should come on just before braking takes effect The brake light is activated by switches connect ed to the brake lever and brake pedal Since the brake light switches are co...

Page 90: ...maha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the brake pads ...

Page 91: ...r or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go ...

Page 92: ...the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows NOTICE Im proper drive chain slack will overload the engine as well as other vital parts of the motorcy cle and can lead to chain slip page or breakage If the drive chain slack is more than 50 0 mm 1 97 in the chain can dam age the frame swingarm and other parts To prevent this from occurring keep the drive...

Page 93: ... make sure that both drive chain pullers are in the same position for proper wheel alignment 5 Take the motorcycle off the cen terstand and then put the side stand down 6 Tighten the axle nut then the lock nuts to their specified torques 7 Make sure that the drive chain pullers are in the same position the drive chain slack is correct and the drive chain moves smoothly 1 Axle nut 2 Locknut 2 1 1 D...

Page 94: ...ive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11112 EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles a...

Page 95: ...lled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before ...

Page 96: ...he centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of con...

Page 97: ...on chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the ...

Page 98: ...nter stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in ...

Page 99: ...osed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quick ly if the vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant vo...

Page 100: ...located under the rider seat see page 3 34 and behind panel A see page 6 9 To access fuse box 1 the main fuse and the fuel injection system fuse re move the rider seat See page 3 34 TIP To access the fuel injection system fuse remove the starter relay cover by pulling it upward 1 Fuse box 1 2 Main fuse 3 Fuel injection system fuse 4 Fuel injection system spare fuse 1 3 4 2 1 Radiator fan motor fus...

Page 101: ...Fuel injection system fuse 3 Fuel injection system spare fuse 1 Fuse box 2 2 Fuse box 3 3 2 1 1 2 1 Parking lighting fuse 2 Headlight fuse 3 Plug 12V fuse DC connector option 4 Plug 12V fuse DC jack 5 Cruise control fuse 6 Brake light fuse 7 Signaling system fuse 8 Fog lamp fuse option 9 ABS control unit fuse 10 Seat heater fuse option 11 Ignition fuse 12 Spare fuse 1 2 3 4 12 11 12 10 9 8 7 6 5 S...

Page 102: ...pe of tinted film or stickers to the headlight lens EAU24205 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise Specified fuses fuse box 2 Fog lamp fuse 2 0 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A ABS control unit fuse 7 5 A Seat heater fuse 7 5 ...

Page 103: ...moving the nuts and collars and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 3 Insert a new bulb into the socket 4 Install the socket together with the bulb by pushing it in and then install the license plate light unit by installing the collars and nuts 1 Turn signal light bulb 1 1 License plate light unit 2...

Page 104: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and mak...

Page 105: ...ve a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not start...

Page 106: ...ss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the...

Page 107: ...y be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical d...

Page 108: ... for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to ...

Page 109: ...ants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle in...

Page 110: ...s will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all contr...

Page 111: ...igher JASO standard MA Engine oil quantity Oil change 2 40 L 2 54 US qt 2 11 Imp qt With oil filter removal 2 70 L 2 85 US qt 2 38 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 93 L 2 04 US qt 1 70 Imp qt Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 18 L 4 8 US gal 4 ...

Page 112: ...brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light LED License plate light 5 0 W UB1JE1E0 book Page 2 Thursday October 11 2018 10 43 AM ...

Page 113: ... NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial numbe...

Page 114: ...statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Vehicle data upl...

Page 115: ... related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner UB1JE1E0 book Page 3 Thursday October 11 2018 10 43 A...

Page 116: ...gine serial number 9 1 Engine trouble warning light 3 6 F Front and rear brake pads checking 6 21 Front fork adjusting 3 39 Front fork checking 6 28 Fuel 3 31 Fuel consumption tips for reducing 5 4 Fuel tank cap 3 30 Fuel tank overflow hose 3 33 Fuses replacing 6 31 H Handlebar position adjusting 3 39 Handlebar switches 3 3 Hazard switch 3 4 Headlight beams adjusting 3 38 Helmet holder 3 37 High b...

Page 117: ...ol kit 6 2 Traction control system 3 28 Traction control system indicator light 3 6 Troubleshooting 6 35 Troubleshooting charts 6 36 Turn signal indicator lights 3 5 Turn signal light bulb replacing 6 33 Turn signal switch 3 4 V Valve clearance 6 16 Vehicle identification number 9 1 Vehicle lights 6 33 W Wheel bearings checking 6 29 Wheels 6 19 Windshield 3 38 Y Yamalube 6 13 UB1JE1E0 book Page 2 ...

Page 118: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 119: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 120: ...DIC183 Original instructions PRINTED IN JAPAN 2019 09 0 6 1 CR E ...

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