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CRANKSHAFT
5-74
•
Make sure the characters “d” on both the con-
necting rod and connecting rod cap are
aligned.
4. Tighten:
•
Connecting rod nuts
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
WARNING
EWA13390
• Replace the connecting rod bolts and nuts
with new ones.
• Clean the connecting rod bolts and nuts.
TIP
Tighten the connecting rod nuts using the follow-
ing procedure.
a. Tighten the connecting rod nuts with a torque
wrench.
b. Put a mark “1” on the corner of the connecting
rod nut “2” and the connecting rod cap “3”.
c. Tighten the connecting rod nuts further to
reach the specified angle 90
.
WARNING
EWA13400
If the connecting rod nut is tightened more
than the specified angle, do not loosen the
nut and then retighten it. Instead, replace the
connecting rod bolt and nut with a new one
and perform the procedure again.
NOTICE
ECA19930
• Do not use a torque wrench to tighten the
connecting rod nut to the specified angle.
• Tighten the nut until it is at the specified an-
gle.
TIP
On a hexagonal nut, note that the angle from
one corner to another is 60
.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
5. Install:
•
Balancer big end bearings
•
Balancer connecting rod
•
Balancer connecting rod cap
(onto the crankshaft pin)
TIP
•
Align the projections “a” on the balancer big
end bearings with the notches “b” in the bal-
ancer connecting rod and balancer connecting
rod cap.
•
Be sure to reinstall each balancer big end bear-
ing in its original place.
•
Make sure the “Y” marks “c” on the balancer
connecting rod face towards the left side of the
crankshaft.
•
Make sure the characters “d” on both the bal-
ancer connecting rod and balancer connecting
rod cap are aligned.
Connecting rod nut (1st)
16 N·m (1.6 kgf·m, 12 lb·ft)
T
R
.
.
Connecting rod nut (2nd)
Specified angle 90
T
R
.
.
Summary of Contents for TMAX XP530-A 2017
Page 1: ...2017 SERVICE MANUAL XP530E A XP530 A XP530D A BV1 28197 E0 ...
Page 2: ......
Page 8: ......
Page 46: ...SPECIAL TOOLS 1 37 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 19 EAS30021 LUBRICATION DIAGRAMS ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 76: ...COOLING SYSTEM DIAGRAMS 2 29 ...
Page 78: ...CABLE ROUTING 2 31 EAS20021 CABLE ROUTING Headlight stay front view ...
Page 80: ...CABLE ROUTING 2 33 Front cowling assembly rear view ...
Page 82: ...CABLE ROUTING 2 35 Frame right side view ...
Page 84: ...CABLE ROUTING 2 37 Frame right side view ...
Page 86: ...CABLE ROUTING 2 39 Frame left side view ...
Page 88: ...CABLE ROUTING 2 41 Rear frame left side view ...
Page 90: ...CABLE ROUTING 2 43 Frame left side view ...
Page 92: ...CABLE ROUTING 2 45 Frame top view ...
Page 94: ...CABLE ROUTING 2 47 Frame top view ...
Page 96: ...CABLE ROUTING 2 49 Handlebar top and left side view for XP530E A XP530 A ...
Page 98: ...CABLE ROUTING 2 51 Handlebar front view for XP530E A XP530 A ...
Page 100: ...CABLE ROUTING 2 53 Handlebar top and left side view for XP530D A ...
Page 102: ...CABLE ROUTING 2 55 Handlebar front view for XP530D A ...
Page 104: ...CABLE ROUTING 2 57 Front brake front left side and right side view ...
Page 106: ...CABLE ROUTING 2 59 Frame right side view ...
Page 108: ...CABLE ROUTING 2 61 Rear brake right side view ...
Page 110: ...CABLE ROUTING 2 63 Fuel tank right side view ...
Page 112: ...CABLE ROUTING 2 65 Fuel tank left side view ...
Page 114: ...CABLE ROUTING 2 67 Fuel tank top view ...
Page 116: ...CABLE ROUTING 2 69 Air filter case and throttle body left side view ...
Page 118: ...CABLE ROUTING 2 71 Radiator right side view ...
Page 120: ...CABLE ROUTING 2 73 Radiator left side view ...
Page 122: ...CABLE ROUTING 2 75 Radiator top view ...
Page 124: ...CABLE ROUTING 2 77 Hydraulic unit assembly top and front view ...
Page 126: ...CABLE ROUTING 2 79 ...
Page 164: ...PERIODIC MAINTENANCE 3 36 ...
Page 355: ...CRANKSHAFT 5 76 2 1 2 4 3 ...
Page 358: ...TRANSMISSION 5 79 ...
Page 363: ...RADIATOR 6 4 pressure c Measure the indicated pressure with the gauge ...
Page 387: ...THROTTLE BODY 7 14 2 2 ...
Page 388: ...THROTTLE BODY 7 15 ...
Page 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM XP530E A ...
Page 394: ...IGNITION SYSTEM 8 3 XP530 A ...
Page 396: ...IGNITION SYSTEM 8 5 XP530D A ...
Page 402: ...ELECTRIC STARTING SYSTEM 8 11 XP530 A ...
Page 404: ...ELECTRIC STARTING SYSTEM 8 13 XP530D A ...
Page 410: ...CHARGING SYSTEM 8 19 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM XP530E A ...
Page 412: ...CHARGING SYSTEM 8 21 XP530 A ...
Page 414: ...CHARGING SYSTEM 8 23 XP530D A ...
Page 417: ...CHARGING SYSTEM 8 26 ...
Page 418: ...LIGHTING SYSTEM 8 27 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM XP530E A ...
Page 420: ...LIGHTING SYSTEM 8 29 XP530 A ...
Page 422: ...LIGHTING SYSTEM 8 31 XP530D A ...
Page 426: ...SIGNALING SYSTEM 8 35 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM XP530E A ...
Page 428: ...SIGNALING SYSTEM 8 37 XP530 A ...
Page 430: ...SIGNALING SYSTEM 8 39 XP530D A ...
Page 437: ...SIGNALING SYSTEM 8 46 ...
Page 438: ...COOLING SYSTEM 8 47 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM XP530E A ...
Page 440: ...COOLING SYSTEM 8 49 XP530 A ...
Page 442: ...COOLING SYSTEM 8 51 XP530D A ...
Page 445: ...COOLING SYSTEM 8 54 ...
Page 446: ...FUEL INJECTION SYSTEM 8 55 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM XP530E A ...
Page 448: ...FUEL INJECTION SYSTEM 8 57 XP530 A ...
Page 450: ...FUEL INJECTION SYSTEM 8 59 XP530D A ...
Page 507: ...FUEL INJECTION SYSTEM 8 116 ...
Page 525: ...CRUISE CONTROL SYSTEM for XP530D A 8 134 ...
Page 526: ...FUEL PUMP SYSTEM 8 135 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM XP530E A ...
Page 528: ...FUEL PUMP SYSTEM 8 137 XP530 A ...
Page 530: ...FUEL PUMP SYSTEM 8 139 XP530D A ...
Page 533: ...FUEL PUMP SYSTEM 8 142 ...
Page 547: ...SEAT HEATER SYSTEM for XP530D A 8 156 ...
Page 550: ...ABS Anti lock Brake System 8 159 XP530 A ...
Page 552: ...ABS Anti lock Brake System 8 161 XP530D A ...
Page 554: ...ABS Anti lock Brake System 8 163 EAS30525 ABS COMPONENTS CHART 5 6 7 2 8 10 9 1 4 4 3 ...
Page 583: ...ABS Anti lock Brake System 8 192 ...
Page 584: ...SMART KEY SYSTEM 8 193 EAS20201 SMART KEY SYSTEM EAS31452 CIRCUIT DIAGRAM XP530E A ...
Page 586: ...SMART KEY SYSTEM 8 195 XP530 A ...
Page 588: ...SMART KEY SYSTEM 8 197 XP530D A ...
Page 605: ...SMART KEY SYSTEM 8 214 ...
Page 608: ...ELECTRICAL COMPONENTS 8 217 1 2 3 4 5 6 7 8 9 10 11 13 12 ...
Page 610: ...ELECTRICAL COMPONENTS 8 219 22 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 20 21 19 2 18 1 ...
Page 664: ...EVENT CODE TABLE 9 21 ...
Page 669: ......
Page 670: ......