Yamaha TMAX XP530-A 2017, Service Manual, Page: 119 / 676

CABLE ROUTING
2-72
1. Thermostat outlet hose
2. Thermostat
3. Cooling system air bleed hose
4. Rear brake hose (hydraulic unit to rear brake
caliper)
5. Rear brake lock cable
6. Coolant reservoir hose
7. Radiator cap
8. Leg shield
9. Horn connector
10.Radiator filler hose
11.Coolant pipe
12.Radiator
13.Oil cooler
14.Oil cooler outlet hose
15.Hose clamp
16.Radiator filler pipe
17.Clamp
18.Radiator inlet hose
19.Radiator fan motor lead
20.Radiator bracket
A. Install the clamp with its end facing the left.
B. Install the clamp so that the paint mark on the
radiator filler hose is visible.
C. Install the clamp so that the end section of
the paint mark on the coolant reservoir hose
is visible.
D. Paint mark
E. Install the hose clamp with the screw head
facing the right.
F. Install the clamp with its end facing down-
ward.
G. Install the oil cooler outlet hose with the white
paint mark facing downward.
H. Install the oil cooler outlet hose with the yel-
low paint mark facing the outside.
I. Blue paint mark
J. Install the hose clamp with the screw head
facing the top.
K. Green paint mark
L. Green paint mark. Align the paint marks.
M. Insert the thermostat outlet hose until it
reaches the end of the paint mark on the
coolant pipe.
N. Insert the radiator filler hose until it comes
into contact with the stay of the radiator filler
pipe.
O. Align the stay of the radiator filler pipe with
the paint mark on the radiator filler hose.
P. Install the coolant reservoir hose to the bot-
tom of the radiator filler hose.
Q. The opening of the clamp should face the
right.
R. Insert the radiator inlet hose up to the end of
the blue paint mark on the coolant pipe.
S. Install the hose clamp with the screw head
facing the outside.
T. Install the hose clamp with the screw head
facing the front at an angle of 45

from the
right side.
U. Insert the radiator inlet hose into the radiator
until it reaches the end of the punch mark.
V. Make sure the hose clamp does not ride on
top of the bulge in the hose mounting area.
W. 3 mm (0.12 in) or more
X. 0–1 mm (0–0.04 in)
Y. Hose plug-in section
Z. Install the clamp at a distance of 2 mm (0.08
in) or more from the hose end.
AA. After connecting the oil cooler outlet hose to
the oil cooler, position the end of the hose
protector so that it is 20–30 mm (0.79–1.18
in) from the hose end. It does not matter if the
adhesive agent is removed.
AB. Make sure the clamp does not ride on top of
the bulge in the hose mounting area.
AC. The end of the clamp should face the front
of the vehicle in the direction parallel to the
coolant pipe.
AD. The end of the clamp should not protrude
out of this line.
AE. Front of the vehicle