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V-BELT AUTOMATIC TRANSMISSION
5-42
TIP
•
Align the projection “a” in the V-belt case air
duct “2” with the slot “b” on the V-belt case air
duct joint clamp “1”.
•
Align the projection “c” in the V-belt case air
duct “2” with the slot “d” in the inner V-belt case
“3”.
3. Install:
•
Primary fixed sheave “1”
•
V-belt “2”
•
Secondary sheave assembly “3”
NOTICE
ECA22160
Do not allow grease to contact the V-belt, pri-
mary and secondary sheave.
TIP
•
When installing the belt, screw M6 (more than
45 mm (1.77 in)) bolts “4” to spread apart the
secondary sheave and then install the V-belt.
Make sure to install the V-belt with the arrow
facing in the direction shown.
•
Install the V-belt and secondary sheave as-
sembly then pass the V-belt the primary
sheave side.
•
Align the “a” and “b” during reassembly.
4. Tighten:
•
Secondary sheave nut “1”
TIP
While holding the secondary sheave with the
sheave holder “2”, tighten the secondary sheave
nut.
5. Tighten:
•
Primary sheave nut “1”
NOTICE
ECA22200
• Before tightening the nut to remount the
primary sheave, make sure that the serra-
tions of the cam are fitted firmly into the
serrations of the crankshaft.
• Also, make sure that cam is properly seat-
ed.
• Apply grease to the thread and seat of the
primary sheave nut.
TIP
While holding the primary sheave with the
sheave holder “2”, tighten the primary sheave
nut.
b
1
a
2
2
c
d
3
1
2
a
3
4
4
b
Secondary sheave nut
90 N·m (9.0 kgf·m, 66 lb·ft)
Sheave holder
90890-01481
Recommended lubricant
YAMAHA GREASE “G” (Shell
Sunlight Grease 3®)
Primary sheave nut
160 N·m (16 kgf·m, 118 lb·ft)
Sheave holder
90890-01481
T
R
.
.
1
2
T
R
.
.
Summary of Contents for TMAX XP530-A 2017
Page 1: ...2017 SERVICE MANUAL XP530E A XP530 A XP530D A BV1 28197 E0 ...
Page 2: ......
Page 8: ......
Page 46: ...SPECIAL TOOLS 1 37 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 19 EAS30021 LUBRICATION DIAGRAMS ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS ...
Page 76: ...COOLING SYSTEM DIAGRAMS 2 29 ...
Page 78: ...CABLE ROUTING 2 31 EAS20021 CABLE ROUTING Headlight stay front view ...
Page 80: ...CABLE ROUTING 2 33 Front cowling assembly rear view ...
Page 82: ...CABLE ROUTING 2 35 Frame right side view ...
Page 84: ...CABLE ROUTING 2 37 Frame right side view ...
Page 86: ...CABLE ROUTING 2 39 Frame left side view ...
Page 88: ...CABLE ROUTING 2 41 Rear frame left side view ...
Page 90: ...CABLE ROUTING 2 43 Frame left side view ...
Page 92: ...CABLE ROUTING 2 45 Frame top view ...
Page 94: ...CABLE ROUTING 2 47 Frame top view ...
Page 96: ...CABLE ROUTING 2 49 Handlebar top and left side view for XP530E A XP530 A ...
Page 98: ...CABLE ROUTING 2 51 Handlebar front view for XP530E A XP530 A ...
Page 100: ...CABLE ROUTING 2 53 Handlebar top and left side view for XP530D A ...
Page 102: ...CABLE ROUTING 2 55 Handlebar front view for XP530D A ...
Page 104: ...CABLE ROUTING 2 57 Front brake front left side and right side view ...
Page 106: ...CABLE ROUTING 2 59 Frame right side view ...
Page 108: ...CABLE ROUTING 2 61 Rear brake right side view ...
Page 110: ...CABLE ROUTING 2 63 Fuel tank right side view ...
Page 112: ...CABLE ROUTING 2 65 Fuel tank left side view ...
Page 114: ...CABLE ROUTING 2 67 Fuel tank top view ...
Page 116: ...CABLE ROUTING 2 69 Air filter case and throttle body left side view ...
Page 118: ...CABLE ROUTING 2 71 Radiator right side view ...
Page 120: ...CABLE ROUTING 2 73 Radiator left side view ...
Page 122: ...CABLE ROUTING 2 75 Radiator top view ...
Page 124: ...CABLE ROUTING 2 77 Hydraulic unit assembly top and front view ...
Page 126: ...CABLE ROUTING 2 79 ...
Page 164: ...PERIODIC MAINTENANCE 3 36 ...
Page 355: ...CRANKSHAFT 5 76 2 1 2 4 3 ...
Page 358: ...TRANSMISSION 5 79 ...
Page 363: ...RADIATOR 6 4 pressure c Measure the indicated pressure with the gauge ...
Page 387: ...THROTTLE BODY 7 14 2 2 ...
Page 388: ...THROTTLE BODY 7 15 ...
Page 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM XP530E A ...
Page 394: ...IGNITION SYSTEM 8 3 XP530 A ...
Page 396: ...IGNITION SYSTEM 8 5 XP530D A ...
Page 402: ...ELECTRIC STARTING SYSTEM 8 11 XP530 A ...
Page 404: ...ELECTRIC STARTING SYSTEM 8 13 XP530D A ...
Page 410: ...CHARGING SYSTEM 8 19 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM XP530E A ...
Page 412: ...CHARGING SYSTEM 8 21 XP530 A ...
Page 414: ...CHARGING SYSTEM 8 23 XP530D A ...
Page 417: ...CHARGING SYSTEM 8 26 ...
Page 418: ...LIGHTING SYSTEM 8 27 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM XP530E A ...
Page 420: ...LIGHTING SYSTEM 8 29 XP530 A ...
Page 422: ...LIGHTING SYSTEM 8 31 XP530D A ...
Page 426: ...SIGNALING SYSTEM 8 35 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM XP530E A ...
Page 428: ...SIGNALING SYSTEM 8 37 XP530 A ...
Page 430: ...SIGNALING SYSTEM 8 39 XP530D A ...
Page 437: ...SIGNALING SYSTEM 8 46 ...
Page 438: ...COOLING SYSTEM 8 47 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM XP530E A ...
Page 440: ...COOLING SYSTEM 8 49 XP530 A ...
Page 442: ...COOLING SYSTEM 8 51 XP530D A ...
Page 445: ...COOLING SYSTEM 8 54 ...
Page 446: ...FUEL INJECTION SYSTEM 8 55 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM XP530E A ...
Page 448: ...FUEL INJECTION SYSTEM 8 57 XP530 A ...
Page 450: ...FUEL INJECTION SYSTEM 8 59 XP530D A ...
Page 507: ...FUEL INJECTION SYSTEM 8 116 ...
Page 525: ...CRUISE CONTROL SYSTEM for XP530D A 8 134 ...
Page 526: ...FUEL PUMP SYSTEM 8 135 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM XP530E A ...
Page 528: ...FUEL PUMP SYSTEM 8 137 XP530 A ...
Page 530: ...FUEL PUMP SYSTEM 8 139 XP530D A ...
Page 533: ...FUEL PUMP SYSTEM 8 142 ...
Page 547: ...SEAT HEATER SYSTEM for XP530D A 8 156 ...
Page 550: ...ABS Anti lock Brake System 8 159 XP530 A ...
Page 552: ...ABS Anti lock Brake System 8 161 XP530D A ...
Page 554: ...ABS Anti lock Brake System 8 163 EAS30525 ABS COMPONENTS CHART 5 6 7 2 8 10 9 1 4 4 3 ...
Page 583: ...ABS Anti lock Brake System 8 192 ...
Page 584: ...SMART KEY SYSTEM 8 193 EAS20201 SMART KEY SYSTEM EAS31452 CIRCUIT DIAGRAM XP530E A ...
Page 586: ...SMART KEY SYSTEM 8 195 XP530 A ...
Page 588: ...SMART KEY SYSTEM 8 197 XP530D A ...
Page 605: ...SMART KEY SYSTEM 8 214 ...
Page 608: ...ELECTRICAL COMPONENTS 8 217 1 2 3 4 5 6 7 8 9 10 11 13 12 ...
Page 610: ...ELECTRICAL COMPONENTS 8 219 22 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 20 21 19 2 18 1 ...
Page 664: ...EVENT CODE TABLE 9 21 ...
Page 669: ......
Page 670: ......