2 - 19
SPEC
TIGHTENING TORQUES
TIGHTENING TORQUES
ENGINE TIGHTENING TORQUES
Item
Part name
Thread
size
Q’ty
Tightening torque
Remarks
Nm
m · kg ft · lb
Spark plug
—
M10
2
13
1.3
9.4
Cylinder head cover
Bolt
M6
10
10
1.0
7.2
Camshaft cap
Bolt
M6
12
10
1.0
7.2
Cylinder head and cylinder body
Nut
M9
4
35
3.5
25
E
Cylinder head and cylinder body
Nut
M9
2
46
4.6
33
E
Cylinder head and cylinder body
Bolt
M6
2
10
1.0
7.2
Cylinder head (exhaust pipe)
Stud bolt
M8
4
15
1.5
11
Cylinder body
Bolt
M6
1
10
1.0
7.2
Connecting rod cap
Nut
M7
4
See NOTE*1
M
Connecting rod cap (balancer)
Nut
M9
2
60
6.0
43
M
Balancer piston cylinder
Bolt
M10
4
58
5.8
42
LT
A.C. magneto rotor
Nut
M18
1
See NOTE*2
E
Timing chain tensioner
Bolt
M6
2
10
1.0
7.2
Timing chain tensioner cap bolt
Bolt
M6
1
7
0.7
5.1
Chain guide (intake side)
Bolt
M6
2
10
1.0
7.2
LT
Water pump housing cover
Bolt
M6
2
10
1.0
7.2
Water pump assembly
Bolt
M6
2
10
1.0
7.2
Coolant pipe
Bolt
M6
2
10
1.0
7.2
Radiator filler neck
Bolt
M6
1
7
0.7
5.1
Radiator drain bolt
Screw
M12
1
1.6
0.16
1.2
Water pump inlet pipe
Bolt
M6
1
10
1.0
7.2
Water pump outlet pipe
Bolt
M6
1
10
1.0
7.2
Thermostat cover
Bolt
M6
2
10
1.0
7.2
Oil pump assembly
Bolt
M6
3
10
1.0
7.2
Oil strainer assembly
Bolt
M6
2
10
1.0
7.2
LT
Oil cooler assembly
Bolt
M20
1
63
6.3
45
E
Oil filter cartridge
—
M20
1
17
1.7
12
Oil delivery pipe
Bolt
M6
1
10
1.0
7.2
LT
Intake manifold and cylinder head
Bolt
M6
4
10
1.0
7.2
Silencer assembly
Bolt
M6
2
9
0.9
6.5
Air filter case assembly
Bolt
M6
3
9
0.9
6.5
Exhaust pipe
Nut
M8
4
20
2.0
14
Muffler
Nut
M10
1
31
3.1
22
Muffler protector 1
Bolt
M6
2
10
1.0
7.2
LT
Muffler protector 2
Bolt
M6
1
10
1.0
7.2
LT
Crankcase
Bolt
M6
13
10
1.0
7.2
Crankcase
Bolt
M8
8
24
2.4
17
Engine oil drain bolt
Bolt
M14
1
43
4.3
31
Main gallery plug
Plug
M20
1
12
1.2
8.7
Oil tank
Bolt
M6
7
10
1.0
7.2
Stator coil base
Screw
M6
3
12
1.2
8.7
LT
Summary of Contents for tmax XP500A
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 38: ...SPEC 2 ...
Page 40: ...SPEC ...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft ...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug ...
Page 118: ......
Page 119: ...CHK ADJ 3 ...
Page 193: ......
Page 194: ...CHAS 4 ...
Page 198: ...CHAS ...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A ...
Page 326: ......
Page 327: ...ENG 5 ...
Page 331: ...ENG ...
Page 424: ...COOL 6 ...
Page 426: ...COOL ...
Page 442: ......
Page 443: ...FI 7 ...
Page 445: ...FI ...
Page 476: ...ELEC 8 ...
Page 544: ......
Page 545: ...TRBL SHTG 9 ...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...